Hollow point bullet

Information

  • Patent Grant
  • 9194676
  • Patent Number
    9,194,676
  • Date Filed
    Tuesday, June 17, 2014
    10 years ago
  • Date Issued
    Tuesday, November 24, 2015
    9 years ago
Abstract
A bullet having a metal jacket, having a generally cylindrical aft section, a tapering forward section, and an open front. A soft, dense, metal core is disposed in the metal jacket. The core has a cavity generally aligned with the open front of the jacket, with a plurality of blades extending forwardly into the cavity, each terminating in a front face at or spaced rearwardly of the forward edge of the metal jacket.
Description
FIELD

The present disclosure relates to BULLET.


BACKGROUND

This section provides background information related to the present disclosure which is not necessarily prior art.


This invention relates to bullets, and in particular to a hollow point bullets.


Hollow point bullets have a cavity at the front of the bullet which facilitates the expansion of the bullet after it impacts its target. However, a problem with at least some hollow point bullets is that with some materials, such as wall board, the bullets don't expand as intended, and thus the performance and penetration is unpredictable. For many users, including but not limited to law enforcement users, it is important that a bullet perform predictably and consistently, to avoid unintended consequence. In fact the FBI has developed a test protocol (as of 2014) that measures a bullet's performance in a variety of materials:


Test event 1—Bare Gelatin


Gelatin block 10 feet from muzzle


Test event 2—Heavy Clothing


Gelatin block covered with four layers of clothing 10 feet from muzzle.

    • Layer one—Sew Classic Knits T-shirt
    • Layer two—Symphony broad cloth—Dress Shirt
    • Layer three—Polartec Fleece 200
    • Layer four—14 oz Bull Denim


Test event 3—Steel


Two pieces of 20 gauge cold rolled galvanized steel

    • Gel block is covered in one layer of cotton t-shirt and one layer of cotton shirt from above
    • Gel block is 18 inches behind the rear most piece of steel with the block 10 feet from muzzle.


Test event 4-Wallboard Two square pieces each ½ inch thick gypsum wallboard set 3.5 inches apart. Gel block is covered in one layer of cotton t-shirt and one layer of cotton shirt.


Gel block is 18 inches behind the rear most piece of wall board with the block 10 feet from muzzle.


Test event 5—Plywood


One square piece of 23/32 sanded pine plywood

    • Gel block is covered in one layer of cotton t-shirt and one layer of cotton shirt.
    • Gel block is 18 inches behind the rear of plywood with the block 10 feet from muzzle.


Test event 6—Auto Glass


One piece of A.S.I ¼ inch thick laminated safety glass measuring 15×18 inches.

    • Glass set at an angle of 45 degrees with the horizontal
    • Line of bore of barrel is offset 15 degrees to the side to imitate a compound angle of impact with the glass.
    • Gel block is covered in one layer of cotton t-shirt and one layer of cotton shirt.
    • Gel block is 18 inches behind the glass with the block 10 feet from muzzle.


SUMMARY

This section provides a general summary of the disclosure, and is not a comprehensive disclosure of its full scope or all of its features.


Embodiments of the present invention provide a hollow point, expanding bullet, with improved performance in certain types of materials, and therefore improved consistency in performance. Generally a preferred embodiment of a bullet in accordance with the present invention comprises a metal jacket, having a generally cylindrical aft section, a tapering forward section, and an open front. There is a soft, dense, metal core disposed in the metal jacket. The core has a cavity generally aligned with the open front of the jacket, with a plurality of blades extending forwardly into the cavity, each terminating in a front face spaced rearwardly of the forward edge of the metal jacket.


In this preferred embodiment there are preferably at least three blades, each oriented along radius of the cavity, and the blades are preferably equally angularly spaced. The front faces of the blades are preferably spaced between about 0 and about 0.125 inches from the forward most edge of the opening in the jacket. In the preferred embodiment the area of the front faces of the blades comprises between about 35% and about 55% of the cross-sectional area of the cavity (in the plane of the front faces of the blades).


The blades preferably have a height of between about 0.060 and about 0.200 inches, which is preferably between about 30% and about 100% of the distance between the bottom of the cavity and the forward-most edge of the opening in the jacket. The cavity preferably has a volume of at least 0.0015 in3, and the blades preferably comprise at least 20% of the volume. The blades can be formed integrally with the core, or can comprise a separate piece formed in, or inserted into, the cavity.


The jacket preferably comprises copper or a copper alloy, although it could be made of other suitable material. The core preferably comprises lead or a lead alloy, although though it could be made of another relative soft, relatively dense metal, particularly if it is desired that the bullet be lead free.


Further areas of applicability will become apparent from the description provided herein. The description and specific examples in this summary are intended for purposes of illustration only and are not intended to limit the scope of the present disclosure.





BRIEF DESCRIPTION OF THE DRAWINGS

The drawings described herein are for illustrative purposes only of selected embodiments and not all possible implementations, and are not intended to limit the scope of the present disclosure.



FIG. 1 is perspective view of a preferred embodiment of a bullet in accordance with the principles of this invention;



FIG. 2 is a perspective view of a cup and core used in the manufacture of bullets of the preferred embodiment;



FIG. 3 is a perspective view of the cup and core after forming flaps in the cup and wedges in the core;



FIG. 4 is a photograph of a recovered projectile made from the cup and core shown in FIGS. 1 and 2, but without blades, after being fired into the FBI heavy clothing barrier, and penetrating 13.25″,and



FIG. 5 is a photographs of a recovered projectile of the preferred embodiment, after being fired into the FBI heavy clothing barrier, and penetrating 16.5″.





Corresponding reference numerals indicate corresponding parts throughout the several views of the drawings.


DETAILED DESCRIPTION

Example embodiments will now be described more fully with reference to the accompanying drawings.


A preferred embodiment of a bullet in accordance with the principles of this invention is indicated generally as 20 in the Figures. The bullet 20 comprises a metal jacket 22, having a generally cylindrical aft section 24, a tapering forward section 26, and an open front 28. The jacket can be made of copper or a copper alloy, or other suitable material.


A metal core 30, preferably of a relatively soft, dense material such as lead or a lead alloy, is disposed in the metal jacket 22. The core 30 having a cavity 40 generally aligned with the open front 28 of the jacket 22. A plurality of blades 42 are disposed in the cavity 40, each to terminating in a front face 44 that is spaced rearwardly of the forward edge of the metal jacket 22. Although preferably made of lead, the core 30 could be made of another suitable relatively soft, dense material, particularly if it is desired to make the bullet “lead free.”


There are preferably at least three blades 42, each oriented along radius of the cavity 40. The blades 40 are preferably equally angularly spaced (for example in the case of three blades, the spacing is 120°, and in the case of four blades the spacing is 90°). The front faces 44 of the blades 42 are preferably spaced between about 0 and about 0.125 inches from the forward most edge of the opening 28 in the jacket 22. Preferably, the area of the front faces 42 of the blades 42 comprise about 35% and about 55% of the cross-sectional area of the cavity 40 (measured in the plane of the front faces 44 of the blades 42).


The blades can have a height of between about 0.060 and about 0.200 inches, which is preferably between about 30% and about 100% of the distance between the bottom of the cavity 40 and the forward-most edge of the opening 28 in the jacket 22. In the preferred embodiment the cavity 40 has a volume of at least 0.0015 in3, and the blades 42 comprise at least 20% of the volume.


In the preferred embodiment that blades 42 are formed integrally of the core material, but alternatively the blades could be formed separately and inserted into the cavity 40. In this case the blades 42 could be made of the same material as the core 30, the jacket 22, or some other material such as a metal or even a polymeric or other suitable material.


Bullets 20 of the preferred embodiment can be formed by drawing a copper or copper alloy into a cup shape, as shown in FIG. 2, and then inserting a preformed core 30, or pouring molten metal into the cup to cast the core in situ. The jacket and core preform is then punched with an eight bladed tool that cuts eight slits 46 into the sidewall of the jacket 22 forming eight flaps 48, and makes a eight-pointed star shaped imprint in the core material, forming eight wedge-shaped segments, as shown in FIG. 3. Of course the jacket and core could be formed with fewer or more slits, for example as few as four or as many as ten. It is preferable that there be an even number of slits. A tool is interested into the end of the cup, and the flaps compressed to form the tapered forward portion of the bullet, and the eight wedge shaped segments formed into four blades, as shown in the finished bullet in FIG. 1.


The bullet can further be subjected to a knurling operation to lock the jacket onto the core. A knurl 50 can improve weight retention when the bullet is fired through certain barriers such as autoglass.


Operation


In operation, the blades 42 significantly improve the performance and consistency of the bullet compared to a hollow point bullet without the blades. FBI Protocol data for a hollow point bullet without the blades is shown in Table 1, while data for a hollow point bullet with the blades is shown in Table 2. The composite score for the convention hollow point bullet is 345 out of 500, while the composite score for the bladed hollow point bullet is 390 out of 500. A 45 point (11.5%) improvement. Tables 3A and 3B show the velocities for the testing shown in Tables 1 and 2, respectively. Tables 4A and 4B summarize the results shown in Tables 1 and 2,


The blades provide an improvement in the FBI protocol score by increasing the projectile penetration without greatly sacrificing the overall expanded diameter. Deeper penetration increases the score by eliminating any shots that penetrate less than 12″ which the protocol penalizes. In addition, it reduces the penetration standard deviation by allowing the “soft” barrier (bare gelatin & heavy cloth) penetrations to be more similar to the “hard” barrier penetrations such as steel. This is exemplified in FIGS. 4 and 5, which show expanded bullets that were fired into the heavy clothing barrier, the bullet constructed according to the principles of this invention penetrated 3.25″ deeper.










TABLE 1








FBI Protocol Testing



PT4289 - E.O. 8517 Sample I
















Expansion



















Penetration
Retained Wt.
Min
Max
Average
<12″
Gel Block
BB Qualification



















Bare
12.25
230.6
0.819
0.843
0.831

1
Velocity
Pene.


Event #1
12.00
230.0
0.816
0.878
0.847

1





13.00
230.5
0.842
0.857
0.850

1
587
3.39



11.75
230.3
0.850
0.894
0.872
1
2
591
3.35



13.50
231.3
0.822
0.844
0.833

2




Heavy
14.75
228.9
0.738
0.749
0.744

3
Velocity
Pene.


Cloth
14.00
231.4
0.752
0.782
0.767

3




Event #2
14.00
229.7
0.758
0.767
0.763

3
590
3.31



14.00
231.0
0.753
0.776
0.765

4
591
3.45



13.25
230.5
0.773
0.799
0.786






Steel
18.00
229.7
0.508
0.532
0.520

5
Velocity
Pene.


Event #3
18.00
231.0
0.501
0.509
0.505

5
585
3.15



18.00
230.5
0.505
0.520
0.513

6
591
3.68



18.00
230.5
0.511
0.523
0.517

6





16.00
230.3
0.523
0.535
0.529

6




Wall
12.50
228.5
0.725
0.760
0.743

7
583
3.30


Board
13.50
231.5
0.747
0.762
0.755

8
580
3.05


Event #4
13.25
229.9
0.732
0.766
0.749

8





14.00
230.4
0.733
0.781
0.757

9
581
3.20



14.00
228.2
0.740
0.770
0.755

9




Ply-
15.25
230.0
0.720
0.763
0.742

10
Velocity
Pene.


Wood
15.50
228.7
0.742
0.783
0.763

10
586
3.23


Event #5
16.50
229.1
0.566
0.715
0.641

11
592
3.63



20.00
230.1
0.566
0.740
0.653

11





14.25
229.8
0.527
0.654
0.591

11




Auto
13.25
159.4
0.550
0.634
0.592

12
Velocity
Pene.


Glass
13.25
158.4
0.475
0.649
0.552

12
591
3.04


Event #6
13.25
161.5
0.483
0.579
0.531

13
583
3.16



14.50
157.8
0.504
0.616
0.560

13





14.50
157.9
0.518
0.637
0.578

13




Avg.
14.633
218.2


0.687
1





Std. Dev
2.083
94.89%









Points
10
9


7
8





Std. Dev Pts
0.6











3
0.9


1.4
1.5

















TABLE 2








FBI Protocol Testing



PT4623 - E.O. 8517 Sample K
















Expansion



















Penetration
Retained Wt.
Min
Max
Average
<12″
Gel Block
BB Qualification



















Bare
14.50
227.6
0.700
0.752
0.726

1
Velocity
Pene.


Event #1
14.00
230.6
0.710
0.769
0.740

1
588
3.42



15.00
229.8
0.699
0.735
0.717

1





13.50
229.2
0.698
0.733
0.716

1





13.50
230.1
0.707
0.771
0.739

1




Heavy
16.50
230.3
0.659
0.751
0.705

1
Velocity
Pene.


Cloth
15.00
231.5
0.698
0.748
0.723

1
588
3.42


Event #2
15.50
230.2
0.688
0.749
0.719

1





15.50
231.4
0.691
0.790
0.741

1





16.50
230.6
0.681
0.722
0.702

1




Steel
19.75
230.1
0.494
0.509
0.502

1
Velocity
Pene.


Event #3
20.25
230.2
0.476
0.490
0.483

1
588
3.42



13.50
230.4
0.593
0.609
0.601

2
588
3.36



18.00
230.5
0.504
0.513
0.509

2





13.75
230.7
0.589
0.620
0.605

2




Wall
15.75
231.6
0.748
0.771
0.760

2
588
3.36


Board
14.25
232.2
0.685
0.765
0.725

2




Event #4
16.50
232.0
0.726
0.746
0.736

2





13.50
231.4
0.768
0.772
0.770

2





14.25
230.5
0.688
0.810
0.749

2
Velocity
Pene.


Ply-
19.75
231.0
0.508
0.650
0.579

2
586
3.36


Wood
18.00
232.0
0.760
0.801
0.781

2




Event #5
16.75
232.9
0.666
0.785
0.726

2





17.25
230.7
0.625
0.818
0.722

2





16.50
233.2
0.735
0.799
0.767

2
Velocity
Pene.


Auto
13.25
148.4
0.411
0.641
0.526

3
576
3.55


Glass
15.00
156.1
0.491
0.655
0.573

3




Event #6
17.25
166.8
0.545
0.653
0.599

3





16.00
154.0
0.436
0.639
0.538

3





16.00
155.3
0.421
0.627
0.524

3




Avg.
15.825
218.4


0.667
0





Std. Dev
1.974
94.95%









Points
10
9


7
10





Std. Dev Pts
0.7











3.5
0.9


1.4
2



















TABLE 3A








Velocity









Bare
904




922




912




931




895



Heavy Cloth
910




925




898




906




891



Steel
912




921




905




908




894



Wallboard
896




916




925




864




924



Plywood
919




918




904




925




898



Auto Glass
904




897




909




901




929




















TABLE 3B








Velocity









Bare
912




902




889




894




900



Heavy Cloth
892




906




892




883




902



Steel
898




887




857




876




882



Wallboard
888




896




897




900




891



Plywood
888




901




894




898




899



Auto Glass
880




916




913




905




909

















TABLE 4A







Summary















Pen Std.


Barrier
Penetration
Ret. Weight
Expansion
Dev














Bare Gel
12.50
230.53
0.847
0.729


Heavy Cloth
14.00
230.29
0.765
0.530


Steel
17.60
230.44
0.517
0.894


Wallboard
13.45
229.70
0.752
0.622


Plywood
16.50
229.55
0.678
2.172


Autoglass
13.75
158.99
0.565
0.685


Avg.
14.63
218.25
0.687
















TABLE 4B







Summary















Pen Std.


Barrier
Penetration
Ret. Weight
Expansion
Dev














Bare Gel
14.10
229.47
0.727
0.652


Heavy Cloth
15.80
230.82
0.718
0.671


Steel
17.05
230.41
0.540
3.237


Wallboard
15.05
231.53
0.748
1.473


Plywood
17.65
231.95
0.715
1.306


Autoglass
15.30
156.32
0.552
1.473


Avg.
15.83
218.42
0.667









The foregoing description of the embodiments has been provided for purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure. Individual elements or features of a particular embodiment are generally not limited to that particular embodiment, but, where applicable, are interchangeable and can be used in a selected embodiment, even if not specifically shown or described. The same may also be varied in many ways. Such variations are not to be regarded as a departure from the disclosure, and all such modifications are intended to be included within the scope of the disclosure.

Claims
  • 1. A bullet comprising: a metal jacket, having a generally cylindrical aft section, a tapering forward section, and an open front;a soft, dense, metal core disposed in the metal jacket, the core having a cavity generally aligned with the open front of the metal jacket, with a plurality of blades extending forwardly into the cavity, each terminating in a front face spaced rearwardly of a forward-most edge of the metal jacket.
  • 2. The bullet according to claim 1 wherein there are at least three blades, each oriented along radius of the cavity.
  • 3. The bullet according to claim 2 wherein the blades are equally angularly spaced.
  • 4. The bullet according to claim 3 wherein there are four blades.
  • 5. The bullet according to claim 1 wherein the front faces of the blades are spaced between about 0 and about 0.125 inches from the forward most edge of the opening in the jacket.
  • 6. The bullet according to claim 1 wherein the area of the front faces of the blades comprises between about 35% and about 55% of the cross-sectional area of the cavity in the plane of the front faces of the blades.
  • 7. The bullet according to claim 1 wherein the blades have a height of between about 0.060 and about 0.200 inches.
  • 8. The bullet according to claim 1 wherein the blades have a height of between about 30% and about 100% of the distance between the bottom of the cavity and the forward-most edge of the opening in the jacket.
  • 9. The bullet according to claim 1 wherein the jacket comprises copper or a copper alloy.
  • 10. The bullet according to claim 1 wherein the core comprises lead or a lead alloy.
  • 11. The bullet according to claim 1 wherein the cavity has a volume of at least 0.0015 in3, and the blades comprise at least 20% of the volume.
  • 12. A bullet comprising: a metal jacket, having a generally cylindrical aft section, a tapering forward section, and an open front;a soft, dense, metal core disposed in the metal jacket, the core having a cavity generally aligned with the open front, with a plurality of blades extending forwardly into the cavity, each oriented along radius of the cavity and equally angularly spaced from each other, the blades terminating in a front face spaced rearwardly of a forward-most edge of the metal jacket.
  • 13. The bullet according to claim 12 wherein there are four blades.
  • 14. The bullet according to claim 12 wherein the front faces of the blades are spaced between about 0 and about 0.125 inches from the forward-most edge of the opening in the jacket.
  • 15. The bullet according to claim 14 wherein the area of the front faces of the blades comprises between about 35% and about 55% of the cross-sectional area of the cavity in the plane of the front faces of the blades.
  • 16. The bullet according to claim 14 wherein the blades have a height of between about 0.060 and about 0.200 inches.
  • 17. The bullet according to claim 14 wherein the blades have a height of between about 30% and about 100% of the distance between the bottom of the cavity and the forward-most edge of the opening in the jacket.
  • 18. The bullet according to claim 14 wherein the jacket comprises copper or a copper alloy.
  • 19. The bullet according to claim 18 wherein the core comprises lead or a lead alloy.
  • 20. The bullet according to claim 14 wherein the cavity has a volume of at least 0.0015 in3, and the blades comprise at least 20% of the volume of the volume.
US Referenced Citations (8)
Number Name Date Kind
4550662 Burczynski Nov 1985 A
4805535 Marcon Feb 1989 A
4829906 Kaswer May 1989 A
4995318 Stidston et al. Feb 1991 A
5187325 Garvison Feb 1993 A
5357866 Schluckebier et al. Oct 1994 A
6805057 Carr et al. Oct 2004 B2
7966937 Jackson Jun 2011 B1