The present disclosure relates to systems and methods for attaching hollow posts, such as vinyl posts for railings, to decking.
There are a number of known systems for securing posts that support a fence or a railing. For example, U.S. Pat. No. 8,117,798, the disclosure of which is incorporated by reference herein, discloses an apparatus with a base that can be attached to a surface and a tubular member that extends upward from the base, which is used to pierce a solid post. U.S. Pat. RE 36550, a reissue of U.S. Pat. No. 5,404,682, the contents of each of which are incorporated by reference herein in their entireties, discloses an adjustable mounting for a hollow post that uses a ball segment and seat to provide adjustability to a hollow post when attached to an unleveled anchor.
Turning to
The present disclosure includes apparatus, systems, and methods for securing anchoring posts to a decking surface without the use of a metal plate or washer to redirect force from a single central fastener on an internally mounted anchor, or the use of an externally visible connector. An anchor member having a generally planar lower surface and vertical sidewalls has connection ridges extending out from those sidewalls that correspond to channels formed in the internal sidewalls of a hollow post member. A taper is formed at the bottom end of the post to allow the anchor member to slip past the end of the post, which would normally be a blunt end preventing the anchor member from being inserted. Using a press, the anchor member is pressed past the taper and into a secured position in the post. A plurality of attachment holes are disposed in a pattern around the anchor member, passing from the planar lower surface through the body thereof. For installation, a post with the fitted anchor is placed in the desired position on a decking surface and a plurality of lag screws or other fastening devices are attached to the decking surface to secure the anchor member and post thereto. The use of multiple screws at multiple locations on the anchor member reduces the force at any single location, reducing the chance for installation failure while achieving secure attachment of the post.
It will be appreciated by those of ordinary skill in the art that the various drawings are for illustrative purposes only. The nature of the present disclosure, as well as other embodiments of the present invention, may be more clearly understood by reference to the following detailed description, to the appended claims, and to the several drawings.
The present disclosure relates to systems and methods for securing hollow posts, such as posts P shown in
Referring to
In the depicted embodiment, the body 300 has an octagonal shape with four longer sides that generally define a square with respect to one another, and four smaller sides that “cut off” the corners of the square. These smaller sides may also be radiused. The depicted embodiment is intended for use with a generally square hollow post, but it will be appreciated that other shapes may be used, for example, with non-square rectangular posts, ovoid posts, or rounded posts. The shape of the body may be varied to accommodate such posts.
Along each of the four longer sides, a ridge 312 extends laterally from the sidewall 310. As depicted, each ridge 312 may be formed as a shelf having a thickness with generally planar upper and lower surfaces. Further, each ridge 312 may taper outwardly, or bow, in a generally horizontal direction, such that the ridge 312 is convex and has a farthest extending lateral point 317 at a region near the midpoint of the side of the ridge 312 on which said farthest extending lateral point 317 is located, with a gradual taper to a corner 313, where the ridge 312 then shares a common angle with the shorter side 319. The generally horizontal taper 317 is shown more clearly in
Along each sidewall 310, vertically disposed insertion ridges 315 may extend from the top surface of the ridge 312 to the upper end of the anchor 30. Each insertion ridge 315 may be formed as a columnar protrusion having a thickness that is smaller than that of the ridge 312. In other embodiments, it may be angled from a smaller thickness near the ridge 312 to a thinner portion near the upper end. Although depicted as having a partially elliptical cross-section, it will be appreciated that each insertion ridge 315 may be a rectangular or other shape. An alternate method would be to extend the wall to the same distance from the center of the anchor as the outermost point on the ridges are from the center of the anchor. These ridges 315 are formed to aid in the insertion of the anchor 30 by pre-spreading the wall of the post P to allow the broader ridge 312 to slip past the taper 331 formed at the bottom end of the post P. The ridges 315 are formed such that they operate to prespread the post P at the open end of the post P as shown in
A larger central attachment hole 304 is disposed in the center of the anchor member 30, passing from the lower surface 302 through the body 300. As depicted, the center hole may have a surrounding reinforcing wall and is sized for the insertion of a larger diameter bolt there through for a single point of fastening the post and anchor to a surface. This allows for use of the anchor member with the type of securing using a larger sized plate or washer as discussed above in connection with
A number of smaller diameter decking attachment holes 306A, 306B, 306C, and 306D are disposed in the anchor member 30, spaced out from the center and from one another around the lower surface 302 and at points closer to the edges thereof. Each decking attachment hole passes from the lower surface 302 though the body 300. As depicted, each may have a surrounding reinforcing wall. Each decking attachment hole is sized for the insertion of a screw therethrough for attachment to decking as discussed further herein.
In the embodiment depicted in
Referring now more particularly to
A plurality of lag screws, depicted in
It will be appreciated that the deck D needs to be constructed of a material that the screws B can be driven into to thereby secure the post in place. For example, wooden planks or composite decking material such as that commercially available under the trademarks TREX.
It will be appreciated that although only two lag screws B1 and B2 are depicted in the sectional view of
Posts are then assembled based on the design, which may include cutting extruded tubing to the appropriate length for the various post, forming tapers 331 on the interior lower edges of a post P to facilitate insertion of an anchor, and cutting or forming appropriate grooves in the interior sidewalls of the post P to receive the ridges of the anchor member. Anchor members with a suitable number and placement of deck attachment holes 306 are then attached to the posts P by placement with a press. Each anchor member 30 maybe inserted using a press that contacts the lower surface 302 and presses the anchor member 30 into the post P. As the anchor member 30 is inserted, the walls of the post P flex to allow ridge 312 to move down the bore of the post until aligns with the channel C. The vertically disposed ridges 315 serve as a guide for the flexion of the sidewall by acting as a fulcrum allowing the walls to expand a predetermined distance 333 thus allowing the broader ledge 312 to engage the taper formed at the end of the post 334 and to slip past the post's blunt end 332. The inset corners 313 provide for additional stress release on the post sidewalls to increase flexion. Once the anchor 30 is inserted a sufficient distance that the ridge 312 aligns with channel C, the sidewalls of the post P snap against the anchor sidewalls with the ridge 312 secured in the channel C. As depicted, anchor sidewall extending above and below the ridge 312 is contacted to provide a secure installation.
The posts P with the installed anchor members 30 are transported to the job site, and a post P is placed at the location for its installation. Alternatively, a post P could be used as a stand-alone post for signs or purposes other than railing. Where appropriate, pilot holes for the screws may be predrilled at the location installed. A plurality of lag screws are then placed through the screw attachment holes in the anchor member from the top of the post P, with one in each hole and driven into the deck D material. Where the lag screws have a polygonal head, a socket extension and ratchet or a large T-driver having a long shaft with a socket bottom that may include a magnet for retaining the screw head and a cross-bar handle may be used to drive each screw into the deck.
Each screw B is placed into the decking 340 and tightened against an upper surface of the anchor member 30. In prior art systems, the use of a thick square metal washer or plate to spread forces out across the surface of the anchor member was required to prevent damage at the center hole of the anchor. In the present methods, no such washer is required. However, to reduce the forces brought against any one point of the anchor member 30 during installation, an installer may install the screws and flat washers individually to retain the post P in place, but not fully tighten screws initially. Once all screws for a particular post P have been installed for that location, the installed screws are then tightened in an appropriate order to fully secure the post P in place. At this point the other components of the railing system can be attached to the post P in the appropriate manner.
While this disclosure has been described using certain embodiments, the present disclosure can be further modified while keeping within its spirit and scope. This application is therefore intended to cover any variations, uses, or adaptations of the disclosure using its general principles. Further, this application is intended to cover such departures from the present disclosure as come within known or customary practices in the art to which this invention pertains and which fall within the limits of the appended claims.
An anchor for attaching a hollow post to a deck, including: a body with a generally planar lower surface and an upwardly extending sidewall; at least a first ridge extending laterally from the upwardly extending sidewall, the at least first ridge shaped and configured to be retained in a groove formed on an interior sidewall of a hollow post; and a plurality of holes, each passing from the lower surface of the body through a bottom of the body and sized to receive a lag screw, anchor or nut and bolt for attachment to a deck.
The anchor of embodiment 1, wherein the body has a generally polygonal shape.
The anchor of embodiment 2, wherein the body has a set of opposing longer sides corresponding to major sides of a hollow post and a set of shorter sides disposed between the opposing longer sides that correspond to corners of the hollow post.
The anchor of embodiment 2, wherein the at least first ridge is generally convex, with a furthest lateral extension corresponding to a midpoint of an opposing longer side.
The anchor of embodiment 1, further including at least a second ridge extending laterally from the upwardly extending sidewall at a point on the body opposite the at least a first ridge, the at least second ridge shaped and configured to be retained in a groove formed on an interior sidewall of a hollow post.
The anchor of embodiment 5, further including at least one vertical ridge disposed on the upwardly extending sidewall, the at least one vertical ridge extending from the top of the at least first ridge to an upper end of the body.
The anchor of embodiment 6, wherein the at least one vertical ridge has a generally columnar cross section.
The anchor of embodiment 6, wherein the at least one vertical ridge includes a set of parallel vertical ridges spaced along the upwardly extending sidewall along the at least first ridge.
The anchor of embodiment 6, further including at least a second vertical ridge disposed on the upwardly extending sidewall, the at least second vertical ridge extending from the top of the at least second ridge to an upper end of the body.
The anchor of embodiment 9, wherein the at least second vertical ridge includes a set of parallel vertical ridges spaced along the upwardly extending sidewall along the at least second ridge.
The anchor of embodiment 9, wherein the at least second vertical ridge tapers from a thicker lower portion to thinner upper end.
The anchor of embodiment 1, further including at least one vertical ridge disposed on the upwardly extending sidewall, the at least one vertical ridge extending from the top of the at least first ridge to an upper end of the body.
The anchor of embodiment 12, wherein the at least one vertical ridge includes a set of parallel vertical ridges spaced along the upwardly extending sidewall along the at least first ridge.
The anchor of embodiment 1, wherein the plurality of holes includes four holes spaced around a midpoint of the body.
An anchor for attaching a hollow post to a deck, including:
The anchor of embodiment 15, wherein the body has a generally polygonal shape.
The anchor of embodiment 16, wherein the body has a set of opposing longer sides corresponding to major sides of a hollow post and a set of shorter sides disposed between the opposing longer sides that correspond to corners of the hollow post.
The anchor of embodiment 15, wherein the at least first ridge is generally convex, with a furthest lateral extension corresponding to a midpoint of an opposing longer side.
The anchor of embodiment 15, wherein the at least first vertical ridge has a generally columnar cross section.
The anchor of embodiment 15, wherein the at least first vertical ridge tapers from a thicker lower portion to thinner upper end.
The anchor of embodiment 15, wherein the at least first vertical ridge includes a set of parallel vertical ridges spaced along the upwardly extending sidewall along the at least first ridge.
The anchor of embodiment 21, wherein the at least second vertical ridge includes a set of parallel vertical ridges spaced along the upwardly extending sidewall along the at least second ridge.
The anchor of embodiment 15, further including a plurality of holes, each passing from the lower surface of the body through a bottom of the body and sized to receive a lag screw, anchor or nut and bolt for attachment to a deck.
The anchor of embodiment 22, wherein the plurality of holes includes four holes spaced around a midpoint of the body.
A deck post anchoring system, including:
The system of embodiment 25, wherein the hollow deck post has a taper formed at the end of the post as a lower edge that is beveled from an outer surface to internal bore.
The system of embodiment 25, wherein the hollow deck post and the anchor have corresponding generally polygonal shapes.
The system of embodiment 27, wherein the body anchor body has a set of opposing longer sides corresponding to major sides of the hollow deck post and a set of shorter sides disposed between the opposing longer sides that correspond to corners of the hollow deck post.
The system of embodiment 28, wherein the at least first ridge is generally convex, with a furthest lateral extension from the downwardly extending sidewall corresponding to a midpoint of an opposing longer side.
The system of embodiment 25, further including least a second lateral channel disposed on a sidewall of the internal bore of the hollow deck post and at least a second ridge extending laterally from the upwardly extending sidewall at a point on the anchor body opposite the at least a first ridge, the at least second ridge shaped and configured to be retained in the at least second lateral channel.
The system of embodiment 25, wherein the anchor further includes at least one vertical ridge disposed on the upwardly extending sidewall, the at least one vertical ridge extending from the top of the at least first ridge to an upper end of the body.
The system of embodiment 31, wherein the at least one vertical ridge has a generally columnar cross section.
The system of embodiment 31, wherein the at least one vertical ridge tapers from a thicker lower portion to thinner upper end.
The system of embodiment 31, wherein the at least one vertical ridge includes a set of parallel vertical ridges spaced along the upwardly extending sidewall along the at least first ridge.
The system of embodiment 34, wherein the set of parallel vertical ridges arranged to prespread the hollow deck post by interacting with the taper at the end of the post to thereby allow the anchor to slip past said open end of said post, to inhibit the anchor from bottoming out on said open end of said post during insertion.
The system of embodiment 25, wherein the plurality of holes includes eight holes spaced around a midpoint of the body.
The system of embodiment 36, wherein the plurality of lag screws includes four lag screws.
A method for installing posts to decking for a railing system, the method including:
The method of embodiment 38, wherein placing the plurality of lag screws through the plurality of holes and driving each lag screw into the surface faced with decking material includes contacting the head of a lag screw directly to the upper surface of the anchor member.
Embodiment 40 The method of embodiment 38, wherein placing the plurality of lag screws through the plurality of holes and driving each lag screw into the surface faced with decking material includes placing four lag screws through four holes of the plurality of holes and driving each of the four lag screws into the surface faced with decking material.
The method of embodiment 38, wherein securing anchor members in a set of posts, each post having an internal bore with at least a first lateral channel formed in a sidewall of the hollow bore by includes securing anchor members in a set of posts, each post having an open end with a taper formed at the open end as a lower edge that is beveled from an outer surface of the post to the internal bore.
The method of embodiment 41, further including forming the taper at the open end of each post by beveling a lower edge of a sidewall of the post from an outer surface of the post to the internal bore.
The method of embodiment 41, wherein inserting a separate anchor member into the hollow bore of each post of the set of posts includes inserting an anchor member including at least one vertical ridge disposed on the downwardly extending sidewall, the at least one vertical ridge extending from the top of the at least first ridge to an upper end of the anchor member.
The method of embodiment 43, wherein inserting an anchor member including at least one vertical ridge disposed on the downwardly extending sidewall includes inserting an anchor member including a set of parallel vertical ridges arranged to prespread the hollow deck post by interacting with the taper at the end of the post to thereby allow the anchor to slip past said open end of said post.
The method of embodiment 38, wherein inserting a separate anchor member into the hollow bore of each post of the set of posts includes inserting an anchor member having a set of opposing longer sides corresponding to major sides of the post and a set of shorter sides disposed between the opposing longer sides that correspond to corners of the post.
The method of embodiment 45, wherein inserting a separate anchor member into the hollow bore of each post of the set of posts includes inserting a separate anchor member where the at least first ridge is generally convex, with a furthest lateral extension from the downwardly extending sidewall corresponding to a midpoint of an opposing longer side.
The method of embodiment 46, wherein inserting a separate anchor member where the at least first ridge is generally convex, with a furthest lateral extension from the downwardly extending sidewall corresponding to a midpoint of an opposing longer side includes flexing the sidewall of the post over the at least first ridge until the at least first ridge aligns with the at least first lateral channel.
A method for installing an anchor in a post for a railing system, the method including:
The method of embodiment 48, wherein providing an anchor having an insertion side and a trailing side, where the insertion side is wider than a widest space between walls of a hollow post and the insertion side is narrower than a widest portion of the anchor includes providing an anchor having a body with an upper surface and a downwardly extending sidewall corresponding in shape to the internal bore of the hollow post with at least a first laterally extending member disposed on the sidewall.
The method of embodiment 49, wherein providing an anchor having a body with an upper surface and a downwardly extending sidewall corresponding in shape to the internal bore of the hollow post with at least a first laterally extending member disposed on the sidewall includes providing an anchor having at least one vertical ridge disposed on the downwardly extending sidewall, the at least one vertical ridge extending from a top of the at least first laterally extending member to an upper end of the anchor member.
The method of embodiment 50, wherein inserting the anchor, insertion side first, into a tapered open end of the hollow post to thereby cause the insertion side to spread walls of the hollow post into a first expanded position includes inserting the anchor including at least one vertical ridge disposed on the downwardly extending sidewall such that the at least one vertical ridge prespreads the hollow deck post to the first expanded position by interacting with the taper at the end of the post to thereby allow the anchor to slip past said open end of said post.
The method of embodiment 50, wherein the at least one vertical ridge includes a set of parallel vertical ridges inserting the anchor prespreads the hollow deck post to the first expanded position by interacting with the taper at the end of the post to thereby allow the anchor to slip past said open end of said post.
The method of embodiment 49, wherein advancing the anchor further into the post until a widest portion of the anchor is received within the hollow post to thereby cause said widest portion of the anchor to spread the walls of the hollow post into a second expanded position such that said walls are further apart than they were when in the first expanded position includes advancing an anchor where the at least first laterally extending member is generally convex and causes a sidewall of the post to flex thereover as it is advanced.
This application claims the benefit of U.S. Provisional Application No. 62/612,148 filed Dec. 29, 2017, entitled “HOLLOW POST ANCHORING SYSTEMS FOR DECKING AND RELATED METHODS,” which is hereby incorporated by referenced herein in its entirety, including but not limited to those portions that specifically appear hereinafter, the incorporation by reference being made with the following exception: In the event that any portion of the above-referenced application is inconsistent with this application, this application supercedes said above-referenced application.
Number | Date | Country | |
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62612148 | Dec 2017 | US |