The present invention relates to a hologram sheet and a method for manufacturing the hologram sheet, a hologram label including the hologram sheet, and a hologram card and a method for manufacturing the hologram card.
Various cards serving as securities, such as ID cards or credit cards, are often forged, falsified, or altered because of their inherent value. In recent years, holograms are used to prevent the forgery of the cards. Holograms are three-dimensional photographic images utilizing interference and diffraction of light.
Under such circumstances, in a proposed hologram card, a hologram-forming layer is laminated to a print layer formed on at least part of a card substrate (see, for example, Patent Document 1). The hologram-forming layer has an embossed surface (hologram image surface) on which interference fringes of light waves form an uneven pattern. The hologram-forming layer is therefore highly susceptible to smudges. Thus, the hologram card includes a layer for protecting the hologram-forming layer. However, the protective layer prevents a reduction in thickness of the card, makes the manufacturing process complicated, and increases the manufacturing costs.
Patent Document 1: Japanese Unexamined Patent Application Publication No. 6-286365.
Problems to be Solved by the Invention
It is an object of the present invention to provide a durable hologram sheet whose thickness can easily be reduced and a method for manufacturing the hologram sheet, a hologram label, and a hologram card and a method for manufacturing the hologram card.
Means for Solving the Problems
The present invention provides a hologram sheet that includes a sheet and a translucent diamond-like carbon (DLC) film formed on the sheet. The DLC film includes a local region having a higher refractive index and a local region having a lower refractive index. In the hologram sheet according to the present invention, the sheet may include a print layer formed on at least part of a main face of the sheet facing the DLC film. Furthermore, in the hologram sheet according to the present invention, the hologram sheet may include a print layer formed on at least part of a main face of the hologram sheet.
The present invention also provides a hologram label that includes an adhesive layer formed on a main face of a hologram sheet or on a main face of a hologram sheet on which a print layer is formed. The sheet may include a print layer formed on at least part of a main face of the sheet facing the DLC film.
The present invention also provides a hologram card that includes a substrate and a hologram sheet stacked on an adhesive layer disposed on at least one main face of the substrate. The substrate may include a print layer formed on at least part of at least one main face thereof.
The present invention also provides a hologram card that includes a hologram sheet and a substrate. The hologram sheet includes a print layer. The substrate is stacked on an adhesive layer disposed on a main face of the hologram sheet facing the print layer.
The present invention also provides a hologram card that includes a substrate and a translucent DLC film formed on at least one main face of the substrate. The DLC film includes a local region having a higher refractive index and a local region having a lower refractive index. The substrate may include a print layer formed on at least part of at least one main face thereof.
The present invention also provides a method for manufacturing the hologram sheet, wherein the local region having a higher refractive index in the DLC film is formed by energy beam irradiation. The energy beam may be one beam selected from the group consisting of a light beam, an X-ray beam, an electron beam, and an ion beam.
The present invention also provides a method for manufacturing the hologram card, wherein the local region having a higher refractive index in the DLC film is formed by energy beam irradiation. The energy beam may be one beam selected from the group consisting of a light beam, an X-ray beam, an electron beam, and an ion beam.
Advantageous Effect of the Invention
As described above, the present invention can provide a durable hologram sheet whose thickness can easily be reduced and a method for manufacturing the hologram sheet, a hologram label, and a hologram card and a method for manufacturing the hologram card.
1 sheet
1
h,
2
h,
3
h,
5
h,
12
h main face
2 DLC film
2
a high-refractive-index region
2
b low-refractive-index region
2
s interface
3 print layer
4 adhesive layer
11 gold mask
12 He ion beam
With reference to
The hologram sheet can be placed on a substrate on which a desired image is printed to combine a hologram image and the printed image. Even when the hologram sheet is placed on a substrate on which no image is printed, one can see a hologram image alone.
In the practice of the present invention, the present inventors observed that energy beam irradiation can increase the refractive index of a translucent DLC film.
Such a DLC film can be formed on a translucent sheet, including a translucent inorganic sheet, such as a silicon sheet or a glass sheet, or a translucent organic sheet, such as a polyester sheet, an acrylic sheet, or a vinyl acetate copolymer sheet, by plasma chemical vapor deposition (CVD). A translucent DLC film formed by plasma CVD according to the present invention has a relatively low hardness (for example, Knoop hardness of less than 1000) and a relatively low refractive index (for example, about 1.55) and thus differs from existing DLC films (mainly used in tools), which have a relatively high hardness (for example, Knoop hardness of at least 2000) and a relatively high refractive index (for example, about 2.0).
An energy beam for increasing the refractive index of a DLC film according to the present invention may be an ion beam, an electron beam, a synchrotron radiation (SR) beam, or an ultraviolet (UV) beam. Among these energy beam irradiation, He ion irradiation was found to increase the maximum refractive index change An of a DLC film to about 0.65. SR beam irradiation can also increase the maximum refractive index change An of a DLC film to about 0.50. Furthermore, UV beam irradiation can also increase the maximum refractive index change An of a DLC film to about 0.20. These refractive index changes of a DLC film by energy beam irradiation are much larger than the refractive index changes of existing glasses by ion exchange (Δn=0.17 at a maximum) or of quartz glasses by UV light irradiation (up to about Δn=0.01).
The hologram sheet may be manufactured as described below.
First, as illustrated in
Second, as illustrated in
Thus, a region of the DLC film 2 injected with no He ion became a low-refractive-index region 2b having a refractive index of 1.55. A region of the DLC film 2 injected with He ions became a high-refractive-index region 2a having a refractive index of 2.05. The difference in refractive index of the DLC film is much larger than the difference in refractive index of quartz glasses. Thus, a hologram layer having a sufficiently large diffraction efficiency can be formed.
Third, as illustrated in
As described above, the hologram sheet includes the DLC film having a large refractive index variation between the high-refractive-index regions and the low-refractive-index regions. The hologram sheet therefore has large optical coherence and large optical diffraction. Hence, even when the DLC film has a small thickness, the hologram sheet has a sufficient hologram effect. In addition, because the DLC film used in the hologram sheet has a high mechanical strength and greater durability, a layer for protecting the DLC film is not required. Hence, the hologram sheet is inexpensive and has a reduced thickness.
While the DLC film 2 illustrated in
Furthermore, in
Although not shown, the thickness of a mask layer for blocking a He ion beam may be changed to continuously change the refractive index in the vicinity of the interfaces between the high-refractive-index regions and the low-refractive-index regions.
With reference to
In the hologram sheet, because the print layer 3 is formed on at least part of a main face 12h of the sheet 1 facing the DLC film 2 and the DLC film 2 includes the high-refractive-index regions 2a and the low-refractive-index regions 2b, when one looks at an image printed on the print layer 3 from a main face 2h of the DLC film 2, he or she can see a combined image of a hologram image and the printed image. In the present embodiment, because an image printed on the print layer 3 is seen only through the DLC film 2, the sheet 1 is not necessarily translucent.
The hologram sheet may be manufactured as described below. First, with reference to
Second, a DLC film 2 having a thickness of 4 μm is formed by plasma CVD on part of the main face 12h of the sheet 1 on which no print layer 3 is formed and on a main face 3h of the print layer 3. Third, as in the first embodiment, high-refractive-index regions 2a and low-refractive-index regions 2b are formed in the DLC film 2.
With reference to
Since the DLC film of the hologram sheet includes high-refractive-index regions and low-refractive-index regions, when one looks at an image printed on the print layer 3 formed on a main face 1h of the translucent sheet 1 of the hologram sheet from a main face 2h of the DLC film 2, or when one looks at an image printed on the print layer 3 formed on a main face 2h of the DLC film 2 of the hologram sheet from a main face 1h of the translucent sheet 1, he or she can see a combined image of a hologram image and a printed image.
As described above, the hologram sheet includes the DLC film having a large refractive index variation between the high-refractive-index regions and the low-refractive-index regions. The DLC film exhibits large optical coherence and large optical diffraction. Hence, even when the DLC film has a small thickness, the hologram sheet has a sufficient hologram effect. In addition, because the DLC film used in the hologram sheet has a high mechanical strength and greater durability, a layer for protecting the DLC film is not required. Hence, the hologram sheet is inexpensive and has a reduced thickness.
With reference to
With reference to
The hologram label may be fixed on any substrate to provide a hologram image easily. As described above, the hologram label includes a DLC film having a large refractive index variation between high-refractive-index regions and low-refractive-index regions. The hologram label therefore has large optical coherence and large optical diffraction. Hence, even when the DLC film has a small thickness, the hologram label has a sufficient hologram effect. In addition, because the DLC film used in the hologram label has a high mechanical strength and greater durability, a layer for protecting the DLC film is not required. Hence, the hologram sheet is inexpensive and has a reduced thickness.
In the hologram label, the adhesive layer 4 may be formed on at least part of the print layer 3 and a main face 1h of the translucent sheet 1 or on the main face 2h of the DLC film 2 of the hologram sheet according to the second embodiment by any method. Preferably, the adhesive layer 4 may be formed by applying an adhesive serving as a raw material of the adhesive layer to the main face of the hologram sheet with a spin coater or by bonding a heat-sensitive adhesive film to the main face of the hologram sheet. The material of the adhesive layer 4 may also be any translucent material and preferably is a polyester resin or a vinyl acetate resin.
With reference to
The hologram label may be fixed on a print layer of any substrate including the print layer to easily combine a hologram image and a printed image. As described above, the hologram label includes a DLC film having a large refractive index variation between high-refractive-index regions and low-refractive-index regions. The hologram sheet therefore has large optical coherence and large optical diffraction. Hence, even when the DLC film has a small thickness, the hologram label has a sufficient hologram effect. In addition, because the DLC film used in the hologram label has a high mechanical strength and greater durability, a layer for protecting the DLC film is not required. Hence, the hologram sheet is inexpensive and has a reduced thickness.
In the hologram label, the adhesive layer 4 may be formed on a main face 1h of the translucent sheet 1 or on the main face 2h of the DLC film 2 of the hologram sheet according to the first embodiment by any method. Preferably, the adhesive layer 4 may be formed by applying an adhesive serving as a raw material of the adhesive layer to the main face of the hologram sheet with a spin coater or by bonding a heat-sensitive adhesive film to the main face of the hologram sheet. The material of the adhesive layer 4 may also be any translucent material and preferably is a polyester resin or a vinyl acetate resin.
With reference to
When the hologram sheet according to the first embodiment is placed on a print layer formed on a substrate, one can see a combined image of an image printed on the print layer 3 and a hologram image. When no print layer is formed on a substrate, one can see a hologram image alone.
A substrate of the hologram card may be any substrate, provided that a print layer, an adhesive layer, or another layer can be formed or stacked on the substrate and that a hologram sheet can be stacked on the substrate. Preferably, a polyester substrate, a silicon substrate, or a glass substrate may be used.
As described above, the hologram card includes a hologram sheet that includes a DLC film having a large refractive index variation between high-refractive-index regions and low-refractive-index regions. The hologram card therefore has large optical coherence and large optical diffraction. Hence, even when the DLC film has a small thickness, the hologram card has a sufficient hologram effect. In addition, because the DLC film used in the hologram card has a high mechanical strength and greater durability, a layer for protecting the DLC film is not required. Hence, the hologram card is inexpensive and has a reduced thickness.
With reference to
Furthermore, the print layer 3 may be formed on the substrate 5 by any method, including printing, such as screen printing. The material (ink) of the print layer 3 may also be any material.
With reference to
When the main face 5h of the substrate 5 faces a main face of the hologram sheet facing the print layer 3 according to the second embodiment, one can see a combined image of an image printed on the print layer 3 and a hologram image due to optical coherence and optical diffraction by high-refractive-index regions 2a and low-refractive-index regions 2b of the hologram sheet.
As described above, the hologram card includes a hologram sheet that includes a DLC film having a large refractive index variation between high-refractive-index regions and low-refractive-index regions. The hologram card therefore has large optical coherence and large optical diffraction. Hence, even when the DLC film has a small thickness, the hologram card has a sufficient hologram effect. In addition, because the DLC film used in the hologram card has a high mechanical strength and greater durability, a layer for protecting the DLC film is not required. Hence, the hologram card is inexpensive and has a reduced thickness.
With reference to
With reference to
In the hologram card, the DLC film 2 including the high-refractive-index regions 2a and the low-refractive-index regions 2b is formed on a main face 5h of the substrate 5. Thus, the hologram card can be placed on a substrate on which a desired image is printed to combine a hologram image and the printed image. Even when the hologram card is placed on a substrate on which no image is printed, one can see a hologram image alone. Furthermore, since the DLC film 2 is formed directly on the substrate 5, an inexpensive thin hologram card can easily be manufactured.
With reference to
In the hologram card, the DLC film 2 including the high-refractive-index regions 2a and the low-refractive-index regions 2b is formed on main faces 3h and 5h of the print layer 3 and the substrate 5. Thus, one can see a combined image of an image printed on the print layer 3 and a hologram image.
Furthermore, in the hologram card, since the DLC film 2 is formed directly on the main faces 3h and 5h of the print layer 3 and the substrate 5 without an adhesive layer, a more inexpensive and thinner hologram card can be manufactured.
The hologram card may be manufactured as described below. With reference to
Second, the DLC film 2 having a thickness of 4 μm is formed on the main faces 3h and 5h of the print layer 3 and the substrate 5 by plasma CVD. Third, as in the first embodiment, the high-refractive-index regions 2a and the low-refractive-index regions 2b are formed in the DLC film 2.
It is to be understood that the embodiments disclosed herein are illustrated by way of example and not by way of limitation in all respects. The scope of the present invention is defined by the appended claims rather than by the description preceding them. All changes that fall within the scope of the claims and the equivalence thereof are therefore intended to be embraced by the claims.
A hologram sheet, a hologram label, and a hologram card thus manufactured are inexpensive and have low profiles. Hence, these can widely be used in cards, such as ID cards, credit cards, and prepaid cards, paper money, gift certificates, and certificates.
Number | Date | Country | Kind |
---|---|---|---|
2004-271360 | Sep 2004 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/JP05/14013 | 8/1/2005 | WO | 2/22/2007 |