Silicone oil is a common contaminant in protein based medicine that can come from syringe lubrication, gaskets, or vial septa. Although not particularly problematic on its own, silicone oil droplets can be misidentified as protein aggregates which can present risks to patients and lower medicine effectiveness. Furthermore silicone emulsion droplets can induce protein aggregation. To appropriately address these issues, one must be able to distinguish protein aggregates from silicone oil emulsion droplets. Other contaminants to consider may be intrinsic or extrinsic. Intrinsic contaminants include, but are not limited to, silicone oil, air bubbles, excipients added for stabilization during the formulation development. Extrinsic contaminants include, but are not limited to, dust, glass shards, rubber particulate matter, bacteria.
Both protein aggregates and silicone oil emulsion droplets (and other contaminants can) have similar size in the micron-scale range and therefore are impossible to distinguish with many particle characterization techniques such as static light scattering, dynamic light scattering, light obscuration, and Coulter counters. Two techniques used for distinguishing protein aggregates from silicone oil emulsion droplets are microflow imaging (MFI) and resonant mass measurement (RMM). MFI works by imaging particles as they flow through a microfluidic channel. These images can be used to distinguish particles based on properties like aspect ratio and contrast. It works well for large particles but has difficulty distinguishing particles smaller than a few microns in diameter due to diffraction. RMM also flows particles through a microfluidic channel but measures the buoyant mass of each particle as it flows through the channel. Positively buoyant particles like silicone oil droplets thus can be distinguished from negatively buoyant protein aggregates, however, it only works on particles smaller than 5 μm. In addition, RMM only measures one property of the particle.
MFI has limitations on its sensitivity for particles less than 5 um in diameter.
In some embodiments, Hu's moments are used in combination with holographic microscopy for identification of materials in a sample.
In some embodiments, asymmetric and symmetric particles can be distinguished using 3D Rayleigh-Sommerfeld coupled with deconvolution followed by numerical integration along a single axis from single holograms measured using holographic microscopy. 3D Rayleigh-Sommerfeld reconstruction results in a 3D image of the particle under examination. Rayleigh-Sommerfeld theory can be used to reconstruct the 3D light field created by a scattering particle. From the 3D light field, the positions of all of the scattering centers within the particle are determined, using deconvolution methods. The scattering centers are used to construct the 3D structure of the particle. Integration along a single axis creates a 2D image that is an accurate representation of a bright field image with higher resolution than is possible for bright field images of sub-visible particles.
Another embodiment relates to a method for determining a particle's morphology. The method comprises flowing a sample through a microfluidic channel. A laser beam is interacted with the sample. The laser beam is scattered off the sample to generate a scattered portion. An interference pattern is generated from an unscattered portion of the collimated laser beam and the scattered portion. The interference pattern is magnified with an objective lens. The interference pattern is recorded for subsequent analysis. A scattering function is applied to calculate a hologram and fitting the recorded interference pattern to the calculated hologram. An estimate of the specimen's refractive index and radius is determined from the fitted calculated holograms. Hu moments are determined for the recorded interference pattern.
Another embodiment relates to a computer-implemented machine for determining a particle's morphology. The machine comprises a processor, a holographic microscopy system, a sample stage for receiving and flowing a plurality of particles; and a tangible computer-readable medium operatively connected to the processor and the holographic microscopy system and including computer code. The computer code is configured to: flow a particle through a laser beam in a microfluidic channel in the sample stage; record an interference pattern of the laser beam and the particle; reconstruct a three-dimensional light field by applying Rayleigh-Sommerfeld analysis; deconvolute the three-dimensional light field to determine scattering centers within the particle; and integrate along a single axis and constructing a two-dimensional image of the particle.
The foregoing summary is illustrative only and is not intended to be in any way limiting. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features will become apparent by reference to the following drawings and the detailed description.
The foregoing and other features of the present disclosure will become more fully apparent from the following description and appended claims, taken in conjunction with the accompanying drawings. Understanding that these drawings depict only several embodiments in accordance with the disclosure and are, therefore, not to be considered limiting of its scope, the disclosure will be described with additional specificity and detail through use of the accompanying drawings.
In the following detailed description, reference is made to the accompanying drawings, which form a part hereof. In the drawings, similar symbols typically identify similar components, unless context dictates otherwise. The illustrative embodiments described in the detailed description, drawings, and claims are not meant to be limiting. Other embodiments may be utilized, and other changes may be made, without departing from the spirit or scope of the subject matter presented here. It will be readily understood that the aspects of the present disclosure, as generally described herein, and illustrated in the figures, can be arranged, substituted, combined, and designed in a wide variety of different configurations, all of which are explicitly contemplated and made part of this disclosure.
Holographic Microscopy Characterization (HMC) can distinguish of protein aggregates and silicone oil droplets down to smaller sizes than MFI, and it returns more information than RMM. HMC is described further in “Tracking and Characterizing Particles with Holographic Video Microscopy,” U.S. Pat. No. 8,791,985, July 2014; “Sorting Colloidal Particles into Multiple Channels with Optical Forces: Prismatic Optical Fractionation,” U.S. Pat. No. 8,766,169, July 2014; “Holographic Microfabrication and Characterization System for Soft Matter and Biological Systems,” U.S. Pat. No. 8,431,884, April 2013; “Holographic Microscopy of Holographically Trapped Three-Dimensional Nanorod Structures,” U.S. Pat. No. 8,331,019, December 2012; S.-H. Lee, D. G. Grier, “Holographic Microscopy of Holographically Trapped Three-Dimensional Structures,” U.S. Pat. No. 7,839,551, November 2010; each of which is incorporated herein by reference.
HMC, in general terms, works by flowing particles down a microfluidic channel and illuminating with coherent illumination.
Holograms of colloidal spheres, such as the example in
The combination of holographically measured size, refractive index and image moments for a given particle can be used as inputs to a classification scheme that identifies the object as a protein aggregate, a silicone oil droplet, or some other contaminant such as a bacterium, a glass shard or a fleck of rubber. This classification will be useful for assessing the concentrations of different species in suspension.
Moment analysis of a hologram does not inherently measure the morphology of the underlying particle. It is likely, however, that these metrics can be correlated with morphology. It has recently have demonstrated that the refractive index obtained by holographic characterization of irregularly branched aggregates can be interpreted with effective medium theory to estimate the aggregates' fractal dimension and therefore to characterize their morphology.
The data in
Characterization data for fractal aggregates consistently fall along a downward sloping curve that also is observed for protein aggregates. The effective-sphere model for scale-invariant fractals then predicts that the effective refractive index will scale with the apparent size according to
lnL(n*p)=(D−3)ln(a*p/a0)+lnL(n0),
where L(n)=(n2−n2m)/(n2+2n2m) is the Lorentz-Lorenz factor for a substance of refractive index n in a medium of refractive index nm, and where a0 and n0 are the radius and refractive index of the constituent monomer particles, respectively. The aggregates analyzed in
Rescaled according to this scaling prediction, the characterization data from
Applying the same analysis to the data for BSA, BI, IgG and oxytocin suggests that all four types of protein aggregates are fractal, but with significantly different fractal dimensions.
BSA-PAH complexes consistently have fractal dimensions in the range D=1.1±0.1, suggesting that these are nearly linear aggregates with little branching. Bovine insulin consistently displays a higher fractal dimension, D=1.5±0.1, suggesting a higher degree of branching. The fractal dimension obtained for IgG, D=1.7±0.1, is as large as that of the polystyrene aggregates, and suggests that these protein clusters also grew via diffusion limited cluster aggregation.
Using standard holographic microscopy based techniques with non-regular particles mixed with regular particles yields the size, refractive index and porosity of an individual aggregate or contaminant particle typically with part-per-thousand precision and accuracy. Using these data to count and differentiate particles yields accurate concentration values for concentrations between 103 particles/mL and 107 particles/mL. However, present embodiments extend the capabilities to morphological information.
Existing HMC instruments require technicians to change each disposable microfluidic chip and generally is a very manual process. However,
In one embodiment the cartridge has the same dimensions as a standard compact disk, and so can be managed and manipulated with time tested and cost-effective technology developed for consumer applications. A rotating turret will replace the single-slide sample mount in the beta instrument. Disks will be inserted into the turret and removed for disposal using standard transport mechanisms.
The disk's reservoirs will be accessible to robotic sample dispensers. Each reservoir in the carousel feeds into a microfluidic channel that resembles the single-sample channel from
Non-uniform flows of the kind depicted in
Shear forces can promote protein aggregation, both by distorting individual proteins and also by increasing the rate and force of inter-particle collisions. Conversely, shear forces can distort protein aggregates or even disaggregate them. These factors can conceivably change the concentration, size distribution and apparent morphology of protein aggregates in suspension. Such changes are evident in the holographic characterization data in
The maximum strain rate encountered in certain embodiments of microfluidic channels depends on the channel's height, H, and the midplane flow speed, v0, as #′=4v0/H. With planned channel heights ranging from 50 μm to 100 μm, shear forces might possibly influence observed aggregation behavior, particularly at flow speeds substantially in excess of 1 mm s−1.
Model systems will include standard sets of protein aggregates and well-characterized fractal aggregates composed of colloidal particles. Thus, in one embodiment, holographic characterization (HC), can be used as a powerful tool for assaying shear-induced transformations in protein suspensions, an area of active research that will benefit from the wealth of holographic characterization data. At the same time, they will establish the range of operating parameters for HC that optimize measurement speed without compromising reliability and reproducibility.
As discussed above, there are a number of particles that exhibit irregular, even fractal, shapes which present issues for traditional holographic microscopy analysis. In one embodiment, HMC can provide further ability to distinguish nonspherical particles, such as irregular materials like protein aggregates from near spherical particles such as regular shaped contaminants, for example, but not limited to silicone oil, air bubbles, and other contaminants with near spherical symmetry. In one embodiment, Hu moment analysis provides an objective and quantitative comparison, such that the system can provide automatic distinction of spherical and non-spherical species. In another embodiment, methods and systems can utilize the Hu moment analysis to identify specific structures with different 3D geometrical shapes. Hu moments may provide distinction of these kinds of different geometrical shapes, beyond spheres and non-spheres. The quantitative magnitudes of the Hu moments will be specific to each application and will depend on the shapes involved. In addition, this analysis can be used beyond proteins into other fields, such as identifying different contaminants in all manner of samples, such as water quality measurements, chemical mechanical polishing slurries, or nanoparticle samples including specific, nanostructures such as nanorods. HMC accomplishes this distinguishing by image analysis of particle holograms. As described herein, the reference will be made to an illustrative embodiment of protein aggregates as the irregular material (i.e., the desired material, product, etc.) and to silicon oil emulsion droplets as the regular material (i.e. the contaminate).
Silicone oil emulsion droplets tend be circular and thus tend to have circularly symmetric holograms. In contrast, protein aggregates can have branched or filamentary structures. These differences in structure lead to differences in the holograms that can be used to distinguish these two types of particles. This is important for being able to distinguish protein aggregates from silicone oil emulsion droplets which have the same size and refractive index. Although most protein aggregates have different refractive index than silicone oil, there can be overlap in there distributions. For example sonicated Human IgG protein contains some protein aggregates slightly smaller than 1 μm which have refractive index around 1.41 which is the same as silicone oil. Thus, refractive index cannot be relied upon and there is need for further analysis using differences between the holograms to distinguish these particles.
In one embodiment, systems and methods for HMC utilize key differences between the holograms of protein aggregates and silicone oil emulsion droplets to differentiate the two.
The most significant difference shows up in the image moments. Image moments are summary statistics about the image that describe the distribution of intensity throughout the image, typically of a certain particular weighted average. In some embodiments, invariants with respect to translation, scale, and rotation are constructed and utilized. So called “Hu's moments” (or Hu's invariant moments or Hu's invariants) have rotation, translation, and scale invariance, and thus are good for describing holograms which come in different sizes and orientations as particles flow through the microfluidic channel. In particular, the first Hu moment is different between irregular particles (protein aggregates) and regular particles (silicone oil droplets). It is zero for perfectly circularly symmetric holograms and so is very small for silicone oil droplets while it tends to be larger for the less symmetric protein aggregates. By computing the Hu's moment for each detected feature (using HMC), the relevant moments can be calculated and used to identify the features and the corresponding particle, such as identifying silicone oil droplets and proteins.
To maximize the distinguishing capability of the Hu moment, the hologram can first be converted into a binary image. Binary images greatly enhance the contrast, simplifying the identification of the shape.
Robust determination of the threshold to create the binary image optimizes the representative image of the hologram. If the threshold is too low detail is lost and the image appears predominantly white. Similarly, if the threshold is too high the image is predominantly black and again detail is lost.
Bilateral filters can be used to smooth the hologram and reduce the chance of a few intense pixels biasing the results. After the smoothing, thresholds are determined for the hologram proportionally to its largest values.
In the binary image, noise can create spurious shape information. To eliminate or reduce these artifacts, dilation and erosion is used during image processing. In the erosion step, a predetermined number of white pixels are removed around any island of white pixels. During dilation a border of white pixels are added around any island of white pixels. Very small islands of white pixels in the image are removed completely in the erosion step, while larger shapes are restored with smoothed edges.
Another important but more sensitive quantity is the azimuthal standard deviation or the variation in image intensity around the center of the image. In some embodiments, the azimuthal standard deviation or variation in image intensity is considered. In the case of silicone and protein materials, this is much smaller for silicone oil than for protein aggregates, however it is sensitive to the level of noise in the image. The Hu's moments and azimuthal standard deviation may be used alone or in combination to identify features in a hologram and, ultimately, to identify particles in a sample.
In a further embodiment, a deconvolution procedure is utilized to take advantage of the multi-dimensional size and refractive index distribution given by HMC to distinguish particles. Silicone oil emulsion droplets have refractive indices that match the bulk refractive index of silicone oil. In contrast protein aggregates have refractive indices which depend on the size of the aggregates. Larger protein aggregates have lower effective refractive index because their branched structure is filled with the fluid medium. The measured refractive index is an effective refractive index of the mixture the fluid and protein in the protein aggregate which is described by Maxwell Garnett theory. The different shape of these distributions in size and refractive index allows us to separate them even when they have overlap. Thus, in one embodiment, each distribution can be described separately so as to allow deconvolution when they are mixed together.
Total Holographic Characterization offers advantages over established particle-characterization techniques. It is inherently self-calibrated, requiring as inputs only the wavelength of the imaging laser, the refractive index of the medium and the optical magnification. Its workflow lends itself to automation, and contrasts with techniques such as Coulter counters and fluorescence microscopy that require sample preparation by trained personnel. Holographic characterization offers better size resolution than particle-resolved imaging techniques such as optical microscopy, light obscuration and micro-flow imaging. In one embodiment, particles can be resolved to within nanometers. Unlike bulk characterization techniques such as dynamic light scattering (DLS), Total Holographic Characterization seamlessly handles inhomogeneous and polydisperse samples, and yields consistent results independent of concentration. In differentiating aggregates from contaminants, Total Holographic Characterization has the advantage of generality over the resonant mass measurement (RMM) technique, which can only differentiate contaminants by the sign of their buoyant mass. The high-resolution three-dimensional tracking capabilities of Total Holographic Characterization also can be used for nanoparticle tracking analysis (NTA), which offers complementary measurements of individual objects' hydrodynamic sizes.
The ability to monitor content of a system and distinguish irregular particles from regular particles provides many useful applications.
In establishing optimal flow speeds for fast sample analysis, one embodiment utilizes the camera's exposure time to impact the precision and accuracy of holographic characterization measurements. Holographic images of colloidal particles become blurred if the particles move substantially during the camera's exposure time. Motion blurring, in turn, can influence the results of holographic characterization. Blurring and its associated artifacts can be minimized by reducing the camera's exposure time. Short exposures, however, suffer from poor signal-to-noise ratio, and thus reduce precision. Higher flow rates enable the measurements of higher density particles that can settle out of the flow at lower flow rates. In on embodiment, HC measurements are made up to a linear sample flow speed of 6 mm/sec in flow, in one embodiment, at least 6 mm/sec and a camera exposure time of 0.05 msec.
The three-dimensional tracking data obtained from Total Holographic Characterization can be used to locate particles in the observation volume, and to identify the same particle in consecutive video frames. The resulting sequence of particle locations can be linked into single-particle trajectories. Each point on a particle's trajectory through the observation volume is associated with an independent estimate of the particle's size and refractive index. These can be combined to improve accuracy and precision. All of the characterization data presented in this proposal were obtained using tracking.
Particle tracking also helps to ensure that every particle passing though the observation volume is detected and analyzed, even if particles pass close enough to obscure each other. The tracking algorithm can identify and correct for collisions, even if the particles cannot be individually identified during part of their transit. Tracking is essential for obtaining the accurate particle counts required for accurate concentration measurements. However, increasing flow speed reduces the time each particle spends in the observation volume. Tracking each particle through multiple video frames requires increasing the frame rate of the camera, which can increase the manufacturing cost of the instrument.
In one embodiment, problems anticipated for accelerated holographic characterization might be mitigated by reducing the magnification of the holographic microscope, thereby increasing the field of view. Particles will take more time traversing this larger observation volume, and thus will be recorded in more frames, relaxing the requirement for recording at higher frame rates. The larger lateral dimension will further increase the number of particles that will be observed and characterized during the measurement period. Reducing magnification also will lower the manufacturing cost of the instrument.
However, a complication of switching to a lower-magnification objective lens is the reduction of spatial resolution in the recorded holograms. Although smaller holograms can be analyzed more rapidly, the loss of spatial resolution might diminish the reliability of numerical fits to the Lorenz-Mie scattering theory. Lower-magnification lenses also tend to have lower numerical apertures, which might further blur holograms and hinder analysis. In one embodiment, the magnification of the objective lens is reduced, such as from 100× to 40× with the goal of maintaining accuracy while increasing analysis speed and reducing instrument cost.
While holograms and the techniques described above with regard to HMC provide both useful data and provide a visual image, i.e. a hologram, there is a desire to have a visual image that is more familiar and readily comparable to known experiences of a lay person. Thus, in one embodiment, a holographic flow image, essentially a hologram based brightfield representation, is created. These holographic flow images, for example as seen in
In some embodiments a hologram or holograms are used to generate bright field representations of particles.
3D reconstruction with deconvolution followed by integration along one axis results in higher resolution images than is possible for traditional bright field images of sub-visible particles. In one embodiment, holographic characterization uses imaging optics with a high numerical aperture and with a narrow depth of field. However, HC measures holograms of the particles, which does not require that the particles be in the focal plane. In fact, particles are measured located over a large distance from the focal plane while maintaining high resolution. In practice, particles can be 100s of μm from the focal plane while maintaining high resolution. In contrast, in bright field microscopy, particles must be located within the depth of field of the focal plane. In practice, if particles are even slight distances from the focal plane (a few μm) they will be out of focus. In bright field microscopy, if the particle is large with respect to the depth of field, then the entire image will not be simultaneously in focus. In contrast, in HFI images, constructed from HC holograms, particles larger than the depth of field will be completely in focus, because the hologram is not measured in the focal plane. As an example, a numerical aperture of 0.75 provides 0.35 μm resolution in an HFI image or bright field image. HFI has an effective depth of field 100 s μm, while bright field microscopy has a depth of field of about 1 μm.
Images from HFI can be quantified with Hu moment analysis (1731) to determine the shape and quantitatively measure the deviation of the particle from spherical symmetry, i.e. to identify particle morphology (1732). The Hu moment quantification can proceed from the hologram (from step 1712) and/or from the bright-field image (Step 1753).
While traditional bright field microscopy relies upon high magnification to capture images of sub-visible particles, such comes at the cost of depth of field. Such bright field images have a very shallow depth of field. In contrast, HFI is fast and accurate with large depth of field. The shallow depth of field limits the amount of detail that is possible to capture in a bright field image. Current microflow imaging techniques use low magnification and small numerical apertures that cannot give the high resolution images possible in HFI. The limitations in the resolution due to the small depth of field decreases the sensitivity of detection for microflow imaging especially for small particles. Accurate particle counts are required to make accurate measurements of concentration. Decreased sensitivity in detection, leads to inaccuracies in concentrations for smaller particles. HC and HFI, as an extension of HC, has higher sensitivity in detecting smaller particles and results in more accurate concentration measurements for smaller particles (see
The holograms captured by HFI encode the 3D information which are digitally reconstructed to form detailed bright images even when the particles are not in the focal plane. In fact, holograms measured by HMC are not in the focal plane of measurement.
HFI requires a single image, a hologram, to numerically generate a high resolution 2D image which represents the entire 3D structure of the particle, whereas a brightfield microscopy image capture only a slice of the particle at a narrow region at the focal plane of the brightfield microscope. The high resolution of the HFI image facilitates Hu moment analysis of the symmetry of particles
Applications of HFI and image analysis, both independently and applied together, include but are not limited to protein aggregates, polishing slurry agglomerates, large particle contaminants in nanoparticle mixtures, and non-spherical contaminants of any kind suspended in fluids.
The speed and quantitative aspects of HFI and Hu moment analysis, both independently and applied together are applicable to quality control, quality assurance, and manufacturing process control. In manufacturing, the mechanism of formation of aggregates can be critical to preventing aggregation. Morphology can be an important source of information about aggregation mechanism. In formulation, prevention of aggregation is a critical goal. Thus, knowing the morphology from HFI and/or Hu moment analysis can inform the determination of the mechanism which helps to create formulations that will prevent aggregation.
As shown in
System 100 may also include a display or output device, an input device such as a key-board, mouse, touch screen or other input device, and may be connected to additional systems via a logical network. Many of the embodiments described herein may be practiced in a networked environment using logical connections to one or more remote computers having processors. Logical connections may include a local area network (LAN) and a wide area network (WAN) that are presented here by way of example and not limitation. Such networking environments are commonplace in office-wide or enterprise-wide computer networks, intranets and the Internet and may use a wide variety of different communication protocols. Those skilled in the art can appreciate that such network computing environments can typically encompass many types of computer system configurations, including personal computers, hand-held devices, multi-processor systems, microprocessor-based or programmable consumer electronics, network PCs, minicomputers, mainframe computers, and the like. Embodiments of the invention may also be practiced in distributed computing environments where tasks are performed by local and remote processing devices that are linked (either by hardwired links, wireless links, or by a combination of hardwired or wireless links) through a communications network. In a distributed computing environment, program modules may be located in both local and remote memory storage devices.
Various embodiments are described in the general context of method steps, which may be implemented in one embodiment by a program product including computer-executable instructions, such as program code, executed by computers in networked environments. Generally, program modules include routines, programs, objects, components, data structures, etc. that perform particular tasks or implement particular abstract data types. Computer-executable instructions, associated data structures, and program modules represent examples of program code for executing steps of the methods disclosed herein. The particular sequence of such executable instructions or associated data structures represents examples of corresponding acts for implementing the functions described in such steps.
Software and web implementations of the present invention could be accomplished with standard programming techniques with rule based logic and other logic to accomplish the various database searching steps, correlation steps, comparison steps and decision steps. It should also be noted that the words “component” and “module,” as used herein and in the claims, are intended to encompass implementations using one or more lines of software code, and/or hardware implementations, and/or equipment for receiving manual inputs.
With respect to the use of substantially any plural and/or singular terms herein, those having skill in the art can translate from the plural to the singular and/or from the singular to the plural as is appropriate to the context and/or application. The various singular/plural permutations may be expressly set forth herein for the sake of clarity.
The foregoing description of illustrative embodiments has been presented for purposes of illustration and of description. It is not intended to be exhaustive or limiting with respect to the precise form disclosed, and modifications and variations are possible in light of the above teachings or may be acquired from practice of the disclosed embodiments. Therefore, the above embodiments should not be taken as limiting the scope of the invention.
Filing Document | Filing Date | Country | Kind |
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PCT/US17/48496 | 8/24/2017 | WO | 00 |
Number | Date | Country | |
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62379998 | Aug 2016 | US |