The present invention relates to a home appliance, in particular a dishwasher, a washing machine or the like, which comprises a water supply unit including a water supply port for supplying water, like fresh water, to the home appliance, a water reservoir for storing water to be supplied to the home appliance by the water supply unit, a treatment space for treating objects in the home appliance, like dishes or laundry, at least one pump unit for circulating water inside the treatment space and for discharging water from the treatment space, and a control unit for controlling the operation of the home appliance. The present invention further relates to a method for controlling a home appliance.
In a known home appliance, like a dishwasher or a washing machine, items to be cleaned are accommodated in a treatment space to which water and a respective cleaning agent are supplied. The water for treating said items, like fresh water provided by a public water supply, is provided in a water reservoir from which a respective amount is supplied in accordance with a selected cleaning program stored in a control unit of said home appliance. Fresh water usually has a temperature of about 10 to 15° C. Prior to supplying water to the treatment space, the water stored in the reservoir is usually warmed up by the ambient air to a temperature at least close to the temperature of the ambience. For further heating of the fresh water to be used in a cleaning process, additional heating devices, like a heat exchanger or an electric heating device, may be provided. Said additional heating device may be arranged inside the reservoir or inside the treatment space. Usually, during a cleaning process, the process water can be replaced several times. At each of these exchanges, it is necessary to heat the fresh water that replaces the discharged process water or greywater. Heating the fresh water for continuing the cleaning process and/or for carrying out a rinsing process requires a huge amount of energy.
From DE 10 2013 002 116 A1, it is known to store water in a reservoir of a dishwasher for a predefined time period prior to the cleaning process, e.g. for several hours or overnight, such that the water inside the reservoir is preheated to the room temperature. In addition, the reservoir is positioned close to components of the dishwasher, which generate heat during operation, so that this heat may be absorbed by the water inside the reservoir.
In WO 2012/089569 A2, a household appliance for cleaning and drying goods is disclosed that includes a heat pump having a warm side including a condenser arranged in a water reservoir for heating the water therein, used in a cleaning process, and a cold side including an evaporator for condensing water vapour in a drying phase.
From EP 3 639 722 A1, it is known to arrange a heat exchanger in the form of a tube arranged inside the reservoir of the dishwasher, through which the greywater circulates for a time period, for exchanging heat with the fresh water in the reservoir.
In these known home appliances, the process of preheating or heating the water inside the reservoir using a heat exchanger or a condenser, which is arranged inside the reservoir, is time and energy consuming. Moreover, a heat pump unit is of complex design and requires a respective control amount.
Thus, it is an object of the present invention to provide a home appliance and a method for controlling a home appliance, in which the energy consumption as well as the operation of the home appliance is optimized.
According to the present invention, there is provided a home appliance, in particular a dishwasher, a washing machine or the like. The home appliance comprises a water supply unit including a water supply port, for supplying water, like fresh water, to the home appliance, a water reservoir for storing water to be supplied to the home appliance by the water supply unit, a treatment space for treating objects in the home appliance, like dishes or laundry, at least one pump unit for circulating water inside the treatment space and for discharging water from the treatment space, like greywater, and a control unit for controlling the operation of the home appliance. In the inventive home appliance, a heat exchanger is arranged between the water supply unit and the water reservoir, for exchanging heat between the water supplied to the reservoir and the water discharged from the treatment space by the at least one pump unit.
This arrangement enables to heat the fresh water or drinking water to be heated immediately when being supplied to the reservoir, using the energy contained in the greywater being discharged from the home appliance. Thereby, an energy effective heating of fresh water is enabled and a delay of time for heating the fresh water in the reservoir or heating the fresh water shortly before reaching the reservoir is omitted, such that the operation of the home appliance may be optimized.
It has to be understood that the reservoir as well as the heat exchanger arranged upstream of the reservoir are sufficiently insulated to prevent heat losses during heat exchange and heat losses to the preheated water stored in the reservoir.
Generally, it is possible to use various kinds of heat exchangers for exchanging heat between the greywater supplied by the pump unit and the fresh water supplied to the reservoir. In order to maximize the amount of heat transferred from the greywater to the fresh water supplied to the reservoir, the heat exchanger is a counter flow heat exchanger. When using a counter flow heat exchanger, the fresh water supplied to the reservoir may be heated to a temperature approximately corresponding to the temperature of the greywater prior to the heat exchange process.
For further optimizing the process of heating the fresh water, the home appliance, and particularly the control unit of the home appliance, includes means for determining the time span or the flow rate for filling the water reservoir. Said time span or flow rate for filling the reservoir depends on various factors, like the pressure with which the fresh water is delivered by a public water supply or the size of the water supply valves and fittings. It has to be understood that one or more of these factors may be included into the determination of the span for filling the reservoir. This enables to adapt the period for filling the reservoir and the period of discharging the greywater to each other. In particular, it is possible to execute the filling of the reservoir and the discharge of the greywater at the same time. Thereby, the greywater needs to flow only one time through the heat exchanger for exchanging heat, a multiple circulation of the greywater through the heat exchanger is not necessary, and the process of exchanging heat is shortened.
In an advantageous embodiment of the inventive home appliance, the pump unit includes at least one of a drainage pump or at least one of a circulation pump, for supplying water from the treatment space to the heat exchanger. Said drainage pump as well as said circulation pump are controlled by the control unit, such that the operation of the drainage pump and/or the circulation pump may be adapted to the cleaning process as well as to the process of exchanging heat between the greywater and the fresh water.
In a further advantageous embodiment, the inventive home appliance includes means for adapting the flow rate of the water to be supplied to the reservoir and/or the water supplied from the treatment space to the heat exchanger. The means for adapting the flow rate may include one or more control valves, like throttle valves, that control the flow rate of the greywater supplied to the heat exchanger and/or the flow rate of the fresh water supplied to the reservoir. The operation of said control valves may be executed by the control unit, or said valves may be set depending on conditions at the installation site, like the local water pressure.
Alternatively or additionally, said means for adapting the flow rate of the water to be supplied to the reservoir and the water supplied from the treatment space to the heat exchanger may also be realized by the control unit, which controls the operation of the drainage pump and/or the circulation pump, e.g. by controlling (increasing or decreasing) their rotational speed.
The adaption of the flow rate of the water to be supplied to the reservoir and the water supplied from the treatment space to the heat exchanger may further optimize the heat exchanging process, since the heat transfer between two fluids also depends on their flow rate. Thereby, flow rates may be set, at which a maximal or an optimal transfer of heat may be realized.
It is further preferred that the heat exchanger includes at least one first flow channel for the water to be supplied to the reservoir and at least one second flow channel for the water supplied by the pump unit. However, for increasing or optimizing the surface of the heat exchanger, via which heat is exchanged between the greywater and the fresh water, the heat exchanger may include more than one first flow channel for the water to be supplied to the reservoir and/or more than one second flow channel for the water supplied by the pump unit.
For further optimizing the surface of the heat exchanger, via which heat is exchanged between the greywater and the fresh water, the first and second flow channels are arranged side by side. Thereby, contact surfaces or heat transfer surfaces between first and second flow channels are formed.
Alternatively, the second flow channel of the heat exchanger may be arranged inside the first flow channel, which thereby completely surrounds the second flow channel, whereby the heat transfer is further optimized. It is also possible to arrange the first flow channel inside the second flow channel. In such an arrangement, for preventing heat losses, it is preferred that greywater flows through the inner flow channel and fresh water flows through the outer flow channel. Accordingly, the heat transferred from the greywater is completely absorbed by the fresh water.
The heat exchanger may be made of any suitable heat conducting material. In a preferred embodiment, the first and second flow channels of the heat exchanger are made of a heat conducting material, like plastic material, particularly when said plastic material includes additives or when it is part of a compound material, stainless steel, copper or aluminium. These materials have very good heat conducting properties and are easy to process. In particular, plastic materials enable the design of complex structures for a heat exchanger. It has to be understood that also a combination of said heat conducting materials may be used.
According to the present invention, there is further provided a method for controlling a home appliance, in particular a dishwasher, a washing machine or the like. The home appliance comprises a water supply unit including a water supply port for supplying water, like fresh water or drinking water, to the home appliance, a water reservoir for storing water to be supplied to the home appliance by the water supply unit, a treatment space for treating objects in the home appliance, like dishes or laundry, at least one pump unit for circulating water inside the treatment space and for discharging water from the treatment space, like greywater, and a control unit for controlling the operation of the home appliance. The method comprises the steps of supplying water to the water reservoir by the water supply unit, supplying the water from the reservoir to the treatment space and circulating the water inside the treatment space and discharging the water from the treatment space by the at least one pump unit. The inventive method further comprises the step of feeding the greywater from the treatment space by the at least one pump unit to a heat exchanger arranged between the water supply unit and the water reservoir, for exchanging heat between the water supplied to the reservoir and the water discharged from the treatment space.
The inventive method further comprises the step of determining the time and/or the flow rate for filling the water reservoir. The determination of the filling time of the reservoir may be realized in various ways. Preferably, the flow of the water tap is metered by a respective flow meter.
Moreover, in the inventive method, the control unit controls the pump unit, for adapting the operation time of the pump unit to the time for filling the water reservoir.
In a preferred embodiment, the pump unit may be controlled by adjusting the rotational speed of the pump such that the operation time, i.e. the time for discharging a defined amount of greywater from the treatment space, corresponds to the time for filling the reservoir with a defined amount of fresh water.
Alternatively or additionally, the control unit controls the water supply unit, for adapting the time for filling the water reservoir to the operation time of the pump unit.
Further according to the inventive method, the flow rates of the water to be supplied to the reservoir and the water to be supplied from the treatment space to the heat exchanger may be adapted to each other.
The inventive method for operating a home appliance thereby provides all advantages explained in conjunction with the inventive home appliance.
Further advantages and preferred embodiments of the present invention will be described in the following together with the drawings listed below. The expressions “left”, “right”, “below” and “above” used in the following description refer to the drawings in an alignment such that the reference numbers and the notation of the figures used can be read in normal orientation.
In the drawings:
Dishwasher 1 comprises a treatment space 10, in which dishes to be cleaned may be placed. In treatment space 10, a spray arrangement 20 is accommodated, which includes spray arms 22, a sump 24 arranged in the bottom region of treatment space 10, a discharge pump DP coupled to sump 24, a circulation pump CP coupled to sump 24, a diverter DV arranged downstream of circulation pump CP and tubing 26 coupling diverter DV to spray arms 22 of spray unit 20. Diverter DV is realized in the form of a valve, which, in the embodiment according to
Dishwasher 1, shown schematically in
Dishwasher 1 further includes a reservoir 30 having a water storage 32 in which fresh water is stored. Reservoir 30 is coupled to treatment space 10 by a fluid connection 34 including a valve 36 and to a water supply unit 40. Fresh water is supplied to reservoir 30 via water supply unit 40. Water supply unit 40 may include a water supply port 42 and a valve 44, e.g. in the form of a check valve for preventing backflow of water to a public water supply, or a control valve for setting a predefined flow rate. As shown in
As further can be seen in
Moreover, a control unit CU is provided, for controlling the operation of dishwasher 1. As can be seen in
It has to be understood that control unit CU may also include all necessary programming for executing various cleaning operations according to a selected cleaning program. Alternatively, control unit CU may be a sub-control unit coupled to a primary control unit.
In operation of dishwasher 1 according to the first embodiment of
Due to the fact that heat exchanger 50 is a counter flow heat exchanger, flow paths 52, 54 are arranged close to each other, with inflow end 52a of first flow path 52 being arranged side by side with outflow end 54b of second flow path 54 and outflow end 52b of first flow path 52 arranged side by side with inflow end 54a of second flow path 54, heat from greywater can efficiently be transferred to the fresh water, such that the fresh water entering reservoir 30 may be heated up at least approximately to the temperature of the greywater when discharged from treatment space 10.
For executing a selected cleaning program, control unit CU opens valve 36 of fluid connection 34, such that warm fresh water from reservoir 30 may enter treatment space 10 of dishwasher 1. The warm fresh water may pass a compartment (not shown), in which a cleaning agent is provided to be added to the water supplied to the treatment space. After a predefined amount of fresh warm water has been supplied to treatment space 10, valve 36 is closed. Thereafter, control unit CU activates circulation pump CP and diverter DV in accordance with the selected cleaning program, for circulating the water inside treatment space 10.
A rinsing or flushing procedure may be an intermediate step and/or the final step of a cleaning program. For executing a rinsing procedure, valve 44, supply pump 46 and drain pump DP are activated by control unit CU, such that fresh water flowing through heat exchanger 50 into reservoir 30 may be heated up by greywater discharged by drain pump DP from treatment space 10, as explained in conjunction with the cleaning procedure above. After a predetermined amount of fresh water is heated and stored in reservoir 30, valve 44, supply pump 46 and drain pump DP are deactivated, valve 36 of fluid connection 34 is opened for supplying warm fresh water to treatment space 10, valve 36 is closed and the rinsing procedure may be started by operating circulation pump CP.
During a cleaning procedure as well as a rinsing procedure, the amount of water supplied by circulation pump CP to spray arms 22 of spray unit 20 may be adjusted such that each spray arm 22 is provided with a predefined amount of water to be sprayed onto the items to be cleaned or rinsed.
After the rinsing procedure, the warm greywater in treatment space 10 may again be used to heat fresh water supplied by water supply 40 to reservoir 30.
As explained above, heat exchanger 50 is a counter flow heat exchanger. That means, heat is exchanged between the greywater and the fresh water while both, the greywater and the fresh water flowing through first and second flow paths 52, 54 of heat exchanger 50.
For an optimized heat transfer, which means that the highest possible amount of heat is transferred from the greywater to the fresh water, the flow of greywater and the flow of fresh water through heat exchanger 50 should start at the same time, and should also end at the same time.
Accordingly, the flow rate of greywater and the flow rate of fresh water may be controlled such that in the time span, the amount of greywater discharged from treatment space 10 or sump 24 by discharge pump DP needs to pass heat exchanger 50, also the amount of fresh water to be supplied to reservoir 30 passes heat exchanger 50. For determining the flow rate of the greywater and the fresh water, a respective sensor 27a may be provided, e.g. in tubing 27 for determining the flowrate of the greywater, and a respective sensor 40a may be provided in water supply unit 40 for determining the flowrate of the fresh water. Said sensor may e.g. be a flow meter. However, since the conditions in the hydraulic system for treating the greywater are known, a separate flow meter, like sensor 27a, is not necessary. The flow rate or volume flow of greywater may controlled by adjusting the rotational speed of discharge pump DP.
For adapting the time span the amount of greywater needs to pass heat exchanger 50, control unit CU may control drain pump DP, e.g. by increasing the rotational speed of drain pump DP to shorten the time span necessary for the amount of greywater to pass heat exchanger 50, or by decreasing the rotational speed of drain pump DP, to lengthen said time span.
Alternatively or additionally, control unit CU may also adapt the time span the amount of fresh water needs to pass heat exchanger 50. Depending on the water pressure in the public water supply, control unit CU may adjust the opening degree of valve 44 of water supply unit 40 to shorten or to lengthen the time span the amount of fresh water needs to pass heat exchanger 50. Furthermore, control unit CU may also control supply pump 46 by increasing or decreasing the rotational speed of supply pump 46.
It has to be understood that control unit CU may control one of valve 44 or supply pump 46, or both, for adapting the time span the amount of fresh water needs to pass heat exchanger 50.
It has further to be understood that control unit CU, for adapting the flow rate of greywater and the flow rate of fresh water, may control the flow rate of one or both of the greywater or the fresh water.
The amount of greywater to be discharged from sump 24 by drain pump DP as well as the amount of fresh water to be supplied to reservoir 30 may vary, e.g. depending on the selected cleaning program. Accordingly, for determining the amount of fresh water to be supplied to reservoir 30, control unit CU may use data stored in control unit CU, like date concerning various cleaning programs, for adapting the flow rate of the greywater and/or the fresh water, accordingly.
Dishwasher 1 according to
The second embodiment of dishwasher 1 of
Further in contrast to the first embodiment of dishwasher 1 of
The operation of dishwasher 1 according to the second embodiment shown in
During a cleaning operation of dishwasher 1, and in particular after a first cleaning step or rinsing step has been executed, in which fresh water supplied to treatment space 10 has been heated up, such that warm greywater is present in treatment space 10 or sump 24, control unit CU opens valve 44 and activates supply pump 46 such that a predefined amount of fresh water is supplied to water storage 32 of reservoir 30. Control unit CU activates circulation pump CP and opens a fluid connection between diverter DV and inflow end 54a of second flow path 54 of heat exchanger 50 via tubing 26a, such that warm greywater is discharged by circulation pump CP from treatment space 10 or sump 24, respectively. Accordingly, fresh water flowing through first flow path 52 of heat exchanger 50 and greywater flowing through second flow path 54 of heat exchanger 50, exchange heat, whereby the fresh water is heated up.
For executing a selected cleaning program, control unit CU opens valve 36 of fluid connection 34, such that warm fresh water from reservoir 30 may enter treatment space 10 of dishwasher 1. After a predefined amount of warm fresh water has been supplied to treatment space 10, valve 36 is closed. Thereafter, control unit CU activates circulation pump CP and diverter DV in accordance with the selected cleaning program, for circulating the water inside treatment space 10. Diverter DV is adjusted such that greywater fed by circulation pump CP is supplied via tubing 26 to spray arms 22.
For executing a rinsing procedure, valve 44, supply pump 46 and drain pump DP are activated by control unit CU, such that fresh water flows through heat exchanger 50 into reservoir 30. Furthermore, circulation pump CP is activated and diverter DV is adjusted such that greywater is supplied by circulation pump CP via diverter DV and tubing 26a to heat exchanger 50, where heat is exchanged between the greywater delivered to reservoir 30 by circulation pump CP and fresh water supplied by water supply unit 40.
After a predetermined amount of fresh water is heated and stored in reservoir 30, valve 44, supply pump 46 and drain pump DP are deactivated, valve 36 of fluid connection 34 is opened for supplying warm fresh water to treatment space 10, valve 36 is closed and the rinsing procedure may be started by activating circulation pump CP.
Also in dishwasher 1 according to the second embodiment, the warm greywater in treatment space 10 used in the rinsing procedure, may again be used to heat fresh water supplied by water supply 40 to reservoir 30.
In the second embodiment of dishwasher 1, drain pump DP is connected to water drain WD, such that greywater may directly be discharged from treatment space 10 or sump 24 without being fed through heat exchanger 50, e.g. for executing repair or maintenance of dishwasher 1.
In the embodiments of dishwasher 1 according to
Alternatively, diverter DV may also be controlled independently from control unit CU, at least partially, e.g. via a timer that is activated by starting home appliance 1, or a cleaning program, respectively.
Furthermore, diverter DV may be provided with one or more defined settings regarding the opening degree of the connections or valves to tubing 26, with each setting corresponding to a predefined amount of water to be supplied to spray arms 22. Said one or more settings may be selected in accordance with a specific cleaning program executed by dishwasher 1.
Usually, when starting dishwasher 1, e.g. at the beginning of a cleaning operation or after repair or maintenance, there is no greywater in treatment space 10 or sump 24. Accordingly, at the beginning of a cleaning operation, fresh water delivered to reservoir 30 may not be heated by heat exchanger 50. For heating fresh water delivered to reservoir 30 at the beginning of a cleaning operation, dishwasher 1 may include a heating device. Said heating device, which may be an electric heater, may be arranged at any suitable position, e.g. inside reservoir 30, for directly heating the water therein, or at an outer surface of reservoir 30, for transferring heat via said outer surface to the water inside reservoir 30.
Said heating device may also be used for further heating the fresh water inside reservoir 30 in the case that said fresh water has not reached a predefined temperature during heating in heat exchanger 50. For determining the temperature of the fresh water in reservoir 30, a temperature detection sensor (not shown) may be provided which is coupled to control unit CU, such that also the operation of said heating device may be controlled by control unit CU.
Alternatively or additionally to the a heating device for heating fresh water supplied to reservoir 30, dishwasher 1 may be provided with a warm water supply unit, which is similar to water supply unit 40, and which may be connected to a warm water tap present at the installation location of dishwasher 1. Accordingly, when starting dishwasher 1 and no warm greywater is available in treatment room 10 or sump 24, dishwasher 1 may be controlled such that a predefined amount of warm fresh water is supplied to reservoir 1 from the warm water tab via said warm water supply unit.
Heat exchanger 150 includes a first flow channel 152 having an inflow end 152a and an outflow end 152b, and two second flow channels 154 having inflow ends 154a and outflow ends 154b. Second flow channels 154 are arranged at opposite sides of first flow channel 152 and contact one another. First and second flow channels 152, 154 are arranged meandering such that heat exchanger 150 has a compact design. Moreover, for preventing heat loss to the ambiance, and for optimizing heat transfer between the fluids in first flow channel 152 and second flow channels 154, first flow channel 152 and second flow channels 154 arranged adjacent first flow channel 152 are thermally insulated by a respective insolation layer 156 against other portions of first and second flow channels 152, 154 meandering along each other as well as at the outer circumferential surfaces of heat exchanger 150.
Heat exchanger 150 is preferably a counter flow heat exchanger. That means outflow ends 154b of second flow channels 154 are arranged close to inflow end 152a of first flow channel 152, and inflow ends 154a of second flow channels 154 are arranged close to outflow end 152b of first flow channel 152, and fluids in first and second flow channels 152, 154 flow in opposite directions along each other.
Flow channels 152, 154 of heat exchanger 150 are arranged at least approximately in a plane, such that heat exchanger 150 is of a substantially flat configuration.
In heat exchanger 150, first flow channel 152 guides greywater through heat exchanger 150, and fresh water is guided through heat exchanger 150 via second flow channels 154.
According to
According to the embodiment of
First flow channel 252 according to the embodiment of
According to
In the embodiment of
According to
Additionally, protrusions 358 may be arranged on the inner surfaces of channels 356, for increasing the inner surface of channels 356, for enhancing the heat transfer between the fluids in two neighboring channels.
For adapting the size of the heat exchanger to the amount of heat provided by the greywater and/or the amount of heat to be recovered from the greywater, it is possible to select first and second flow channels, which have respective cross sectional profiles with respective cross sectional dimensions. Alternatively or additionally, the length of the first and second flow channels may be selected to match the desired heat transfer capacity of the heat exchanger.
It has to be understood that flow channels 252, 254 and flat tubes 352 according to
Heat exchanger 250 is provided with an insulating layer 256. Moreover, heat exchanger 250 is arranged close to a side wall 30a of reservoir 30. Thereby, a heat transfer is enabled between heat exchanger 250 and reservoir 30, in order to reduce possible heat loss to the ambiance. It has to be noted that heat exchanger 250 may also be partially or completely arranged inside reservoir 30, such that approximately any possible heat loss via the outer surface of heat exchanger 250 to the ambiance may be prevented.
In conjunction with
Furthermore, in the embodiments of flow channels 252, 254 according to
According to the embodiments of dishwasher 1 shown in
As described in conjunction with
For realizing the inventive idea in a washing machine as a further kind of a home appliance, also said washing machine needs to be provided with a separate space that corresponds to reservoir 30, into which a predefined amount of fresh water is supplied while being heated by greywater discharged from the washing machine at the same time.
A home appliance according to the present invention has been described as being a dishwasher or a washing machine. However, the general idea of the present invention, to control the flow of heated water used in a home appliance, so called greywater, and the flow of fresh water supplied to said home appliance, for optimizing heat exchange between said greywater and said fresh water for saving energy, may be executed in other machines from which heated greywater is discharged and to which fresh water that has to be heated is supplied.
Number | Date | Country | Kind |
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22208408.9 | Nov 2022 | EP | regional |