Patent Application
20210245120
Embodiments herein relate to a homogenizer comprising a homogenization device having a gap formed between a seat and a forcer, and a pump configured to provide a pressure for forcing the liquid food through the gap and thereby homogenize the liquid food.
Industrial scale handling of liquid food such as dairy products often involves homogenization. Homogenization is performed for dairy products in order to stabilize a fat emulsion of the product against gravity separation and thereby stopping fat globules from clumping. The homogenization is obtained essentially by mechanical means in that the liquid food is forced through a small gap at high velocity.
Requirements regarding the detailed characteristics of homogenized dairy products and other liquid food may vary to a large extent. It is therefore necessary, in an industrial context, to be able to make tests and make adjustments to various parameters in a homogenization process. An important parameter of a homogenization process includes the pressure at which the liquid food is forced through a small gap, the size of which is also important.
To arrive at a specific desired combination of characteristics of a homogenized liquid food, it is typically necessary to perform a large number of tests. However, typical industrial scale homogenizers are very large and designed to handle very large flows and volumes of liquid food. Testing by using such industrial scale homogenizers are therefore not feasible, not least in terms of cost.
Laboratory scale homogenizers, in contrast to industrial scale homogenizers, are therefore typically used when making such homogenizer tests. However, there are drawbacks related to the use of prior art laboratory scale homogenizers. For example, it is difficult to replicate realistic combinations of essential characteristics of an industrial scale homogenizer. For example, it is difficult, in prior art laboratory scale homogenizers, to replicate a realistic combination of pressure of the liquid food and the gap size of the gap through which the liquid food is forced.
In view of the above, an object of the present disclosure is to overcome or at least mitigate at least some of the drawbacks related to prior art laboratory scale homogenizers.
This object is achieved in a first aspect by a homogenizer for liquid food that comprises a homogenization device having a gap formed between a seat and a forcer. A pump is configured to provide a pressure for forcing the liquid food through the gap and thereby homogenize the liquid food. The homogenizer is characterized by an accumulator, wherein the pump is connected to the accumulator to accumulate a pressure in the accumulator. A cylinder arrangement is connected to the accumulator and to the homogenization device. The cylinder arrangement comprises a piston that is configured to push a volume of the liquid food through the gap. A valve is arranged to release pressure accumulated in the accumulator, such that the released pressure actuates the piston to push the volume of the liquid food through the gap.
Such a homogenizer may be of any size, including a size that is suitable in a laboratory scale context. It is capable of replicating a combination of pressure of the liquid food and the gap size of the gap through which the liquid food is forced that is the same or at least similar to the corresponding characteristics in an industrial scale homogenizer.
In a second aspect there is provided a method of homogenizing liquid food that comprises accumulating pressure in an accumulator. Pressure is released from the accumulator into a cylinder arrangement such that a piston in the cylinder arrangement performs a stroke that forces liquid food through a gap in a homogenizing unit.
This further aspect provides effects and advantages corresponding to the effects and advantages as summarized above in connection with the first aspect. All features and variants described herein in connection with the homogenizer according to the first aspect may be used for the method according to the second aspect, and vice versa.
Embodiments of the invention will now be described, by way of example, with reference to the accompanying schematic drawings, in which:
With reference to
A pump 103 is configured to provide a pressure for forcing the liquid food through the gap 135 and thereby homogenize the liquid food. The homogenized liquid food may exit the homogenizing device 101 through a liquid food line 137 to further processing equipment (not illustrated in
The pump 103 is connected to an accumulator 107 to accumulate a pressure in the accumulator 107. For example, the accumulator 107 may be configured to hold hydraulic fluid at a pressure of at least 40 bar, preferably in the interval 40-150 bar.
A cylinder arrangement 109 is connected to the accumulator 107 and to the homogenization device 101. The cylinder arrangement 109 comprises a piston 111 that is configured to push a volume of the liquid food through the gap 135.
Hydraulic fluid lines, exemplified in
A liquid food vessel 105 is connected to the cylinder arrangement 109 to provide the liquid food into the cylinder arrangement 109 via a non-return valve 127.
Liquid food lines, exemplified in
As exemplified in
A valve 110, for example in form of a conventional directional control valve, is arranged to release pressure accumulated in the accumulator 107, such that the released pressure actuates the piston 111 to push the volume of the liquid food through the gap 135.
In various embodiments, the homogenizer 100 is configured such that the liquid food may be forced through the gap 135 at a rate of 140-250 liters per hour. For example, the cylinder arrangement 109 may be arranged such that the piston 111 moves at a speed that corresponds to such a flow rate.
In various embodiments, the accumulation of pressure in the accumulator 107 may be limited such that subsequent actuations of the piston 111 are separated in time by at least 2 seconds. In other words, such an arrangement enables control of the flow rate of the liquid food and associated measurement of any desired characteristics of homogenized liquid food exiting from the homogenizing device 101.
As exemplified in
The measuring and control system 140 comprises electronic circuitry, including processing and memory means in the form of a processor 142 and a memory 144, which is connected via electric connections 141 to the various functional units of the homogenizer 100. That is, the connections 141 may be configured to detect sensor input and provide control signals to the valve 110, the sensor arrangements 121, 123, 124, 126, the pump 103, the accumulator 107, the cylinder arrangement 109, the liquid food vessel 105, the homogenizing device 101 and the actuator 139 and second homogenizing device 102 if present.
Turning now to
Such a method comprises accumulating 201 pressure in the accumulator 107 and releasing 203 pressure from the accumulator 107 into the cylinder arrangement 109 such that the piston 111 in the cylinder arrangement 109 performs a stroke that forces liquid food through the gap 135 in the homogenizing unit 101, for example at a rate of at least 140 liters per hour, and in some embodiments preferably in the interval 140-250 liters per hour.
The step of step of accumulating 201 pressure in the accumulator 107 may comprise accumulating a pressure of at least 40 bar, preferably in the interval 40-150 bar.
In some embodiments, the method comprises measuring 205 duration of a stroke by the piston 111. Such a measuring step may be realized by means of sensors 121, 123 arranged at the liquid food chamber 119 and configured to detect movement of the piston 111 when the piston forces liquid food out of the liquid food chamber 119 and thereby emptying the volume 120. Such a measurement of stroke duration may be used in conjunction with controlling the piston 111 to move at a speed that corresponds to such a flow rate. The flow rate may be determined by a simple mathematical operation comprising a division of the volume 120 by the measured stroke duration for the piston 111.
In various embodiments, at least the step of releasing 203 pressure from the accumulator 107 into the cylinder arrangement 109 is repeated a plurality of times such that subsequent strokes of the piston 111 are separated in time by at least 2 seconds. As illustrated in
In more detail, when the homogenizer 100 is operated, first the pump 103 accumulates a pressure in the accumulator 107. When the desired pressure is accumulated, as sensed via the pressure sensor 124 to have reached the accumulator pressure level required for obtaining a desired pressure for liquid food passing the homogenization device 101, the valve 110 is opened to direct fluid from the accumulator 107 and into the hydraulic fluid chamber 113, on the left side of the piston 111 to thereby pushing the piston 111 such that it performs a stroke and reaches the position illustrated by the dotted lines 111′, see
The piston 111, being in the position as illustrated by dotted lines 111′, is moved back (retracted) to its starting position by switching the valve 110 to direct fluid from the accumulator 107 to the right side of the piston 111 in the hydraulic fluid chamber 113. Liquid food is then drawn via the non-return valve 127 from the liquid food vessel 105, filling the liquid food chamber 119 with liquid food, making the liquid food chamber 119 ready for a subsequent stroke of the piston 111 as described above. In principle, the hydraulic fluid chamber 113 is a conventional double acting cylinder that is controlled by the valve 110 in combination with a relief valve and hydraulic fluid reservoir (not shown). The accumulator 107 is then the component that provides the pressure that is used for operating the hydraulic fluid chamber 113.
When the required pressure level has again been reached in the accumulator 107, the procedure of making a stroke as described above may be repeated.
| Number | Date | Country | Kind |
|---|---|---|---|
| 18177851.5 | Jun 2018 | EP | regional |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/EP2019/065569 | 6/13/2019 | WO | 00 |
