The present invention relates generally to laboratory devices and accessories for homogenizing sample materials, and particularly to accessories for mounting sample tubes to the homogenizing devices to homogenize the samples in the tubes.
Laboratory equipment such as some designs of homogenizers include a hub to which a processing plate is removably mounted, with the hub inducing a vigorous “swashing” motion of the processing plate, and with the processing plate holding tubes containing samples to be homogenized. This swashing motion of the processing plate is not rotational about the center of the processing plate, but instead is angularly reciprocating to induce a force with a rotational (sinusoidal) component and an axial component. Such homogenizer devices are commercially available for example under the brand name BEAD RUPTOR from Omni International, Inc. (Kennesaw, Ga.), and such processing plates are commonly referred to as “swash plates.”
Homogenization involves disaggregating, mixing, re-suspension, or emulsifying the components of a sample using a high-shear process with significant micron-level particle-size reduction of the sample components. Homogenization is commonly used for a number of laboratory applications such as creating emulsions, reducing agglomerate particles to increase reaction area, cell destruction for capture of DNA material (proteins, nucleic acids, and related small molecules), DNA and RNA amplification, and similar activities in which the sample is bodily tissue and/or fluid, or another substance.
Because of the very large forces required to be generated for homogenization, the processing plate must be swashed at very high oscillatory rates. Because of this, the tubes can sometimes loosen relative to the processing plate, which can result in the swashing forces not all being transmitted to the samples, which in turn can result in a lessened homogenization effect and/or in tube failure, tube ejection, or a combination thereof.
Accordingly, it can be seen that there exists a need for a better way to achieve very large swashing forces by homogenizers without causing the sample tubes to loosen. It is to the provision of solutions to this and other problems that the present invention is primarily directed.
Generally described, the present invention relates to a processing plate assembly for mounting to a homogenizer and for holding tubes containing samples to be homogenized. The processing plate assembly includes a mounting structure and one or plural tube holders. The mounting structure removably or permanently mounts to the homogenizer and can be provided by for example a flat plate-like mounting structure. The tube holders are attached to the mounting structure and hold the tubes in generally tangential use positions with a centroid of each tube positioned along a longitudinal axis of the tube and axially offset from a radius line of the processing plate that is perpendicular to the tube axis. In this way, the homogenizer imparts sinusoidal swashing forces on the tubes that urge the tubes forward into securement in their tube holders and that produces improved homogenization in the tubes.
The specific techniques and structures employed to improve over the drawbacks of the prior devices and accomplish the advantages described herein will become apparent from the following detailed description of example embodiments and the appended drawings and claims.
The present invention relates to processing plate assemblies that mount to a homogenizer and that hold tubes containing samples to be processed. The processing plate assemblies include tube holders that receive and position sample tubes so that the swashing forces on the sample tubes induce the sample tubes to stay in place in the tube holders and thus against withdrawal from the tube holders. In this way, the sample tubes are urged into securement in the tube holders without the need for a conventional locking latch, clamp, or other mechanical locking structure. This results in a more-foolproof tube securement, as well as no moving lock parts that could vibrate and come loose.
A few preliminary definitions are as follows. “Homogenizer” as used herein is intended to be broadly construed to include any type of rotary device that processes samples, including not just the high-powered shaker-mill homogenizer device described herein but also other laboratory equipment such as centrifuges, vortexers, shakers, and agitators. “Processing” as used herein is intended to be broadly construed to include not just swashing motions/forces but any particle-size reduction of samples by agitation forces, and “tube” is intended to be broadly construed to include any container that can hold a sample during homogenization and is not necessarily limited to clear, plastic, cylindrical vials. Also, “sample” as used herein is intended to be broadly construed to include any type of substance that can be homogenized and for which homogenization could be useful, such as but not limited to human or non-human bodily fluid and/or tissue (e.g., blood, bone-marrow cells, a coronary artery segment, or pieces of organs), other organic matter (e.g., plants or food), and/or other chemicals.
Referring now to the drawings,
The processing plate assembly 30 of this embodiment includes a generally disc-shaped, annular, and plate-like flat mounting structure 31, with a central axial mounting opening 32 extending axially/vertically therethrough and adapted to engage the homogenizer 10, and with at least one anti-rotation key element 34 such as the depicted two female elements (e.g., slots, grooves, or other recessed portions) formed in the inner wall defining the mounting opening. The anti-rotation key elements 34 engage mating elements (described below) of the homogenizer 10 to prevent the processing plate 30 from rotating about its center/axis. As such, the depicted plate-like mounting structure 31 is of a conventional type. In other embodiments, the processing-plate mounting structure is in other forms such as not disc-shaped (e.g., square or polygonal), not annular (e.g., for bottom-surface hub mounting), and/or not plate-like (e.g., thicker and/or not flat). As such, the term “plate” as used herein is not intended to be limited to disc-shaped annular plate-like elements but rather is intended to be broadly construed to include other mounting elements such as arms (e.g., radial), frames, cartridges, and/or other annular or non-annular structures that can mount to a homogenizer and hold tubes of samples during homogenizing. And the anti-rotation key elements can be provided in other forms, such as a vice-versa arrangement (male elements on the processing plate), a non-symmetrical mounting opening and hub profile/shape, and other conventional mating structures of the processing plate and hub to prevent rotational movement between them.
The homogenizer 10 includes a hub 9 that receives and extends through the plate mounting opening 32 about the plate axis. Typically, the hub 9 includes a fastening structure such as screw threads (e.g., external screw threads) and at least one anti-rotation key element such as two male elements (e.g., tabs, tongues, pins, bosses, or ridges). The male key elements are received into the female key elements 34 of the processing plate 30 to restrain the plate from rotation about its center/axis (or they can be provided by other structures, as described above). The hub 9 can include a base portion upon which the processing plate 30 is supported, a middle portion including the hub key elements, and an upper portion including the screw threads, with the upper portion having a smaller diameter (so the processing plate 30 can be slid down over it) and the lower portion having a larger diameter (to support the plate) than the middle portion (see, e.g.,
The homogenizer 10 also includes a lock assembly 8 that releasably locks to the hub 9 to secure the processing plate 30 in place for homogenizing use. The lock assembly 8 includes a cap 7 with a fastening structure such as screw threads (e.g., internal screw threads) that mate with the screw threads of the homogenizer hub 9 (see, e.g.,
The homogenizer 10 that the processing plate assembly 30 is used with can be of a conventional type well-known in the art such as a bead-mill homogenizer commercially available under the BEAD RUPTOR brand from Omni International, Inc. (Kennesaw, Ga.). Or the homogenizer 10 can be of a conventional type such as any of those disclosed by U.S. Pat. Nos. 5,567,050 and 7,101,077, which are incorporated herein by reference. The processing plate 30 can mount to the homogenizer 10 by the herein-described or other conventional attachments that are well-known in the art, and the swash forces can be generated by the homogenizer and transferred to the plate (to impart the swashing motion to the plate, in turn to the tubes 20, and in turn to the samples) by conventional agitation structures (e.g., an eccentric cam-like collar) that are well-known in the art. Accordingly, more-exacting details of the homogenizer 10 are not provided herein for brevity.
The sample tubes 20 each include a container body 19 and a cap 18 that releasably attaches to the container by cooperating fastening structures. Typically, the fastening structures are screw threads, for example external screw threads on the tube container 19 and internal screw threads on the tube cap 18. In the depicted embodiment, the tube containers 19 are generally cylindrical and elongated and the tube caps 18 are generally cylindrical and not elongated (e.g., they're puck-shaped), with the caps having a greater diameter than the containers (see, e.g.,
Referring particularly to
The tube holders 36 hold the sample tubes 20 in the use position laying on their sides 16, if not precisely horizontal then closer to horizontal than vertical (in the horizontal plate orientation shown). In the depicted embodiment, for example, the tube holders 36 hold the tubes 20 in the use position laying on their sides 16 in a substantially horizontal position, with a longitudinal axis 38 of each of the tube holders (and thus of each of the tubes) being substantially horizontal and substantially parallel to the substantially flat processing-plate mounting structure 31 (see
In addition, the tube holders 36 hold the sample tubes 20 in the use position laying on their sides 16, if not precisely tangential then closer to tangential than radial (relative to the center/axis of the processing plate 30). In the depicted embodiment, for example, the tube holders 36 hold the tubes 20 in the use position laying on their sides 16 in a substantially tangential position, with the longitudinal axis 38 of each of the tube holders (and respective tubes) at an angle α of about 90 degrees relative to a radius line 40 from the center/axis of the processing plate 30 (see
Furthermore, the tube holders 36 hold the sample tubes 20 in the side-laid use position with the center of mass (the centroid) 14 of each tube 20 forward (relative to the angular/rotational agitation direction 42) of the respective perpendicular radius line 40 of the processing plate 30. (The centroid 14 of the tube 20 is the same regardless of whether the tube is empty or contains a sample, and regardless of the sample mass and/or volume, because of the uniform sinusoidal swashing motion, that is, the centroid of the tube alone is the same as the centroid of the combined tube and sample.) The centroid 14 is thus forward of the intersection point 12 of the tube-holder axis 38 and the perpendicular radius line 40 (see
Moreover, the tube holders 36 receive the sample tubes 20 axially forwardly from the rear (relative to the angular/rotational agitation direction 42). That is, the tubes 20 move into holding engagement by the tube holders 36 by sliding the forward ends of the tubes in a forward direction into the rear ends of the tube holders. With the tube centroid 14 forward of the radius line 40, the swashing forces on the sample tubes 20 induce the sample tubes forward in the tube holders 10 and against rearward withdrawal from the tube holders.
Accordingly, with the tube holders 36 holding the sample tubes 20 in the use position laying on their sides 16 with their centroids 14 positioned forward of the radius line 40, the tubes are urged into securement in the tube holders 36 without the need for a locking latch with moving parts that can come loose. In fact, because of the very high operating speeds and very large forward forces, the processing plate 30 can be mounted to a homogenizer 10 in a neutral/non-use position that is not horizontal for example that is in a vertical plane.
And with the tube holders 36 holding the sample tubes 20 in the use position laying on their sides 16 in a substantially horizontal and substantially tangential position and with their centroids 14 forward of the radius line 40, the resulting swashing motion profile (see
To hold the sample tubes 20 in this use position, the tube holders 36 include a housing 44 with a bore 46 sized and shaped to receive and hold the tubes and with a base 48 adapted to mount to the processing-plate mounting structure 31 (see
As noted above, the tube holders 36 receive the sample tubes 20 axially from the rear in a forward direction (relative to the angular/rotational agitation direction 42). Thus, the housings 44 each define a rear access opening 54 through which the respective sample tube 20 is axially inserted (forwardly) and removed (rearwardly). Because of the forward position of the centroids 14 of the tubes 20, the swashing forces urge the tubes forward in the tube-holder housings 44 (as described above) so they cannot back themselves out of the tube holders 36.
In addition, the tube holders 36 each include at least one forward-motion mechanical stop 56 that contacts the sample tubes 20 in their use position and prevents their further forward axial motion relative to their tube holder (see
To retain the sample tubes 20 from sliding out of the tube-holder bores 46 due to gravity when samples are not being homogenized (i.e., when there is no swashing motion to self-secure the tubes in place), the tube holders 36 can each include at least one retaining element 58 mounted for example on the respective housing 44. In the depicted embodiment, the retainer 58 is a plunger that is positioned adjacent the rear-end opening (larger cap-receiving diameter) of the housing 44, that is spring-biased radially inward into the bore 46 into a retaining position contacting the top surface 13 of the tube cap 18 to block rearward axial removal of the tube (see
The opposite, forward end of the tube holder 36 typically has no such mechanical stops or retaining elements. In the depicted embodiment, the forward end of the tube holder 36 defines a front-end opening (smaller diameter for receiving container but not cap) 60 through which the bottom end 15 of the tube 20 is inserted into the use position and can extend without restriction. As such, longer tubes 10 can be used with the same processing plate assembly 30, as there are no retaining elements at the tube-holder front ends and the tube centroids 14 will be positioned even farther forward relative to the perpendicular radius line 40 (based on the fixed rear-end mechanical stop 56). Accordingly, each processing plate assembly 30 has minimum length of the tube 20 that can be properly used with it, but not necessarily a maximum (though this can be limited by other factors such as interference with adjacent tubes and/or wind resistance). In other embodiments, the tube holders include forward mechanical stops and/or retaining elements for limiting the forward motion of the tubes relative to their housings. And in yet other embodiments, the tube holders include adjustable or repositionable mechanical stops for limiting the forward motion of the tubes relative to their housings for smaller or longer tubes to achieve a desired centroid-to-radius-line offset length for a given application.
As described above, the centroids 14 of the tubes 20 are positioned offset forward of the perpendicular radius lines 40. In other embodiments, the centroids of the tubes are positioned offset on the opposite/top side (rearward relative to the depicted embodiment) of the perpendicular radius lines, the agitator rotational direction is opposite (rearward relative to the depicted embodiment), and the mechanical stops of the tube holders prevent opposite/topward (rearward relative to the depicted embodiment) axial movement of the tubes relative to their respective tube holders (in such “opposite” embodiments, the tube top/cap can be considered to define the forward direction/position).
It is to be understood that this invention is not limited to the specific devices, methods, conditions, or parameters described and/or shown herein, and that the terminology used herein is for the purpose of describing particular embodiments by way of example only. Thus, the terminology is intended to be broadly construed and is not intended to be limiting of the claimed invention. For example, as used in the specification including the appended claims, the singular forms “a,” “an,” and “one” include the plural, the term “or” means “and/or,” and reference to a particular numerical value includes at least that particular value, unless the context clearly dictates otherwise. In addition, any methods described herein are not intended to be limited to the sequence of steps described but can be carried out in other sequences, unless expressly stated otherwise herein.
While the invention has been shown and described in exemplary forms, it will be apparent to those skilled in the art that many modifications, additions, and deletions can be made therein without departing from the spirit and scope of the invention as defined by the following claims.
This application claims the priority benefit of U.S. Provisional Patent Application Ser. No. 62/102,300, filed Jan. 12, 2015, which is hereby incorporated herein by reference.
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Number | Date | Country | |
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20160199800 A1 | Jul 2016 | US |
Number | Date | Country | |
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62102300 | Jan 2015 | US |