Claims
- 1. Apparatus for honing a cylindrical bore or portion thereof, comprising in combination
- a shaft, said shaft having an axis approximately coaxial with said bore, said shaft having a sleeve-bearing portion thereof which is generally frustro-conical and coaxial with the axis of said shaft;
- an abrasive sleeve, said abrasive sleeve having inner and outer generally frustro-conical surfaces, said outer surface of said abrasive sleeve being abrasive, being coaxial with said shaft, and having a radius at its larger end approximately equal to the radius of said bore, said inner surface surrounding the sleeve-bearing portion of said shaft and closely but slidingly fitting said sleeve-bearing portion, said abrasive sleeve being provided with a longitudinal slot therethrough and extending axially the length thereof, whereby radial expansion of said abrasive sleeve is permitted;
- means to move said abrasive sleeve axially on said shaft at the said sleeve bearing portion thereof, whereby axial motion in the direction of increasing radius of said sleeve bearing portion causes said abrasive sleeve to be expanded radially;
- means for rotating said shaft, together with said abrasive sleeve carried thereupon, about the axis of said shaft;
- means for moving said shaft and abrasive sleeve through said bore in a direction substantially parallel to its axis so that said abrasive sleeve is caused to hone said bore;
- a rotatable frustro-conical hone-supporting member having on its lateral aspect an outer frustro-conically curved face, and having an axis of rotation coincident with the geometric axis of said face, said face being shaped complementarily to said abrasive sleeve such that when said hone-supporting member and said abrasive sleeve are rotated, rolling contact is made between said face and said abrasive sleeve at a point outside said bore, said hone-supporting member thus supporting said abrasive sleeve and said shaft directly against movement radially toward said axis of rotation of said hone-supporting member, and thus urging said shaft and abrasive sleeve into said bore; and
- means for rotating hone-supporting member.
- 2. Apparatus for honing a plurality of cylindrical outer bores, or portions thereof, of equal radii, disposed about the perimeter of a central bore, all of which outer bores have parallel axes, comprising in combination
- a plurality of hones, each associates with one of said outer bores and having an axis approximately coaxial with its said associated outer bore, each of said hones having an outer abrasive surface which is frustro-conical and coaxial with the axis of said hone, said outer abrasive surface having a radius at is larger end approximately equal to said radii of said outer bores;
- means for rotating each of said outer hones;
- a rotatable frustro-conical hone-supporting member having on its lateral aspect an outer frustro-conically curved face and having an axis of rotation coincident with the geometric axis of said face, said face being shaped complementarily to said hone such that when said hone-supporting member and said hones are rotated, rolling contact is made between said face and each said hone at a point outside of its said associated outer bore, said hone-supporting member thus supporting each said hone directly against movement radially toward said axis of rotation, and thus urging each of said hone into its said associated outer bore; and
- means for moving all of said hones through said outer bores in a direction substantially parallel to said axes of said outer bores.
- 3. The apparatus of claim 2, and in which said plurality of outer hones comprises
- a plurality of outer shafts, each associated with one of said outer bores, each said outer shaft having an axis approximately coaxial with its associated outer bore, each said outer shaft having a sleeve-bearing portion thereof which is frustro-conical and coaxial with the axis of said shaft;
- a plurality of abrasive sleeves, each associated with one of said outer shafts, each said abrasive sleeve having parallel inner and outer generally frustro-conical surfaces, said outer surface of each said abrasive sleeve being abrasive and having a radius at its larger end approximately equal to said radii of said outer bores, each said inner surface surrounding the sleeve-bearing portion of said associated outer shaft and closely but slidingly fitting said sleeve-bearing portion, each said abrasive sleeve being provided with a longitudinal slot therethrough and extending axially the length thereof, whereby radial expansion of said abrasive sleeve is permiteed; and
- means to move each said abrasive sleeve axially on its said associated outer shaft at the said sleeve bearing portion thereof, whereby axial motion in the direction of increasing radius of said sleeve bearing portion causes said abrasive sleeve to be expanded radially.
- 4. The apparatus of claim 2 and further comprising means to adjust said hone-supporting member relative to said hones in an axial direction along its axis of rotation, whereby the axes of said hones may be supported by said hone-supporting member at a new position either radially away from said axis of rotation of said hone-supporting member or radially closer to said axis of rotation of said hone-supporting member.
- 5. In a workpiece having a cavity therein, and in which it is desired to enlarge said cavity such that a cylindrical bore B.sub.f, whose axis is coincident with a line A.sub.f and whose radius is r.sub.f, is contained within said cavity, and the distance between A.sub.f and another line A.sub.c is R.sub.f, and said cavity further having the property that a bore B.sub.c is contained within said cavity, where the axis of B.sub.c is coincident with said line A.sub.c, and B.sub.c has radius R.sub.f -r.sub.f, and A.sub.c and A.sub.f are parallel, the method of enlarging said cavity to contain the said cylindrical bore B.sub.f, comprising the following steps in the order named:
- (a) choosing a line A.sub.1 and a radius r, said line A.sub.1 being parallel to A.sub.c and A.sub.f and lying close to A.sub.f, said radius r being less than but approximately equal to r.sub.f, and choosing together with A.sub.1 and r a frustro-conically shaped abrasive member whose greatest radius is r.sub.f, such that if the said cavity is enlarged to contain a bore B.sub.0 of radius r and axis A.sub.1, it is possible to pass said abrasive member through said workpiece rotating about an axis coincident with A.sub.1, to cut a new bore B.sub.1 whose radius is r.sub.f and axis is A.sub.1, and it is then possible to pass said abrasive member through said workpiece rotating about an axis coincident with A.sub.f to cut the desired final said bore B.sub.f ; and
- (b) cutting into said workpiece the said bore B.sub.0 of radius r and axis A.sub.1 ; and
- (c) holding said abrasive member in position by support means which pass through said bore B.sub.c, which support means may be adjusted to support said abrasive member in its passage through said workpiece so that the axis of said abrasive member lies at either A.sub.1 or A.sub.f, and at the same time, passing through said workpiece the said abrasive member and support means with the axis of said abrasive member coincident with A.sub.1, and with the abrasive member rotating around its axis; thereby cutting the bore B.sub.1 into the said cavity; and
- (d) adjusting said support means to support said abrasive member upon said axis at A.sub.f ; and then
- (e) repeating step (c) but with the axis of said abrasive member coincident with A.sub.f, thereby cutting the desired bore B.sub.f.
- 6. In a workpiece having a cavity therein, and in which it is desired to enlarge said cavity such that a cylindrical bore B.sub.f, whose axis is coincident with a line A.sub.f and whose radius is r.sub.f, is contained within said cavity, and the distance between A.sub.f and another line A.sub.c is R.sub.f, and said cavity further having the property that bores B.sub.c and B.sub.0 both are contained within said cavity, where the axis of B.sub.c is coincident with said line A.sub.c and B.sub.c has radius R.sub.f -r.sub.f, and where the axis of B.sub.0 is coincident with another line A.sub.1 and B.sub.0 has radius r, and A.sub.c, A.sub.1, and A.sub.f are parallel, and r is less than but approximately equal to r.sub.f, the method of enlarging said cavity to contain the said cylindrical bore B.sub.f, comprising the following steps in the order named:
- (a) passing through said workpiece a frustro-conically shaped abrasive member whose greatest radius is r.sub.f and whose frustro-conical axis is coincident with A.sub.1, and which abrasive member rotates around its axis, and which abrasive member is held in position by support means which pass through said bore B.sub.c, and which support means may be adjusted to support said abrasive member in its passage through said workpiece at an axis coincident with any line A such that A is parallel to A.sub.c, and lies farther from A.sub.c than A.sub.1 but closer to A.sub.c than A.sub.f ;
- (b) choosing a line A.sub.2 parallel to A.sub.c, and lying farther than A.sub.1 from A.sub.c, but closer than A.sub.1 to A.sub.f, such that A.sub.2 is close enough to A.sub.1 to permit the passage through the workpiece of said abrasive member when its axis coincides with A.sub.2, and choosing A.sub.2 to be at A.sub.f if possible;
- (c) adjusting said support means to support said abrasive member upon said axis at A.sub.2 ;
- (d) passing said abrasive member through said workpiece with its axis at A.sub.2 ;
- (e) if A.sub.2 was not at A.sub.f, choosing a line A.sub.3 lying farther than A.sub.2 from A.sub.c, and closer than A.sub.2 to A.sub.f, such that A.sub.3 is close enough to A.sub.2 to permit the passage through the workpiece of said abrasive member when its axis coincides with A.sub.3 ;
- (f) repeating steps (c) and (d) for said axis A.sub.3 ; and
- (g) repeating said steps (e), (c) and (d) as long as necessary, in the order given, for successive choices A.sub.4, A.sub.5, etc., successively approaching A.sub.f, until some choice of axis A.sub.n may be made to coincide with the desired final axis A.sub.f.
- 7. As in claim 5 or 6 and in which said adjusting of said support means comprises the axial moving, with respect to said abrasive member, of an adjacent frustro-conically shaped support member.
- 8. Apparatus for honing a cylindrical bore or a portion thereof, comprising in combination
- a frustro-conical hone, adapted to hone said bore by being moved through it in a direction substantially parallel to its axis;
- means for rotating said hone about a first axis coincident with the axis of said bore; and
- rotating frustro-conical hone-supporting member having on its lateral aspect an outer frustro-conically curved face, and having a second axis of rotation coincident with the geometric axis of said face, said face being shaped complementarily to said hone such that when said hone-supporting member and said hone are rotated, rolling contact is made between said face and said hone at a point outside said bore, said hone-supporting member thus supporting said hone directly against movement radially toward said second axis of rotation, and thus urging said hone into said bore.
- 9. The apparatus of claim 8, and further comprising means to adjust said hone-supporting member relative to said hone in an axial direction along said second axis, wherein said hone may be supported by said hone-supporting member at a new position either radially away from said axis or radially closer to said second axis.
- 10. Apparatus for honing a plurality of cylindrical bores or of portions thereof, all of which bores have parallel axes, comprising in combination
- a plurality of frustro-conical hones, each adapted to hone one of said bores by being moved through it in a direction substantially parallel to its axis;
- means for rotating each of said hones about an axis coincident with the axis of its associated bore; and
- a rotatable frustro-conical hone-supporting member having on its lateral aspect an outer frustro-conically curved face, and having an axis of rotation coincident with the geometric axis of said face, and parallel to the said axes of said bores, said face being shaped complementarily to each of said hones such that when said hone-supporting member and said hones are rotated, rolling contact is made between said face and each said hone at a point outside said bore, said hone-supporting member thus supporting each said hone directly against movement radially toward said axis of rotation of said hone-supporting member, and thus urging each said hone into its said associated bore.
- 11. The apparatus of claim 10, and further comprising means to adjust said hone-supporting member relative to said hones in an axial direction along its said axis of rotation, whereby the axes of said hones may be supported by said hone-supporting member at a new position either radially away from said axis of rotation of said hone-supporting member or radially closer to said axis of rotation of said hone-supporting member.
- 12. Apparatus for honing a cylindrical bore or portion thereof, comprising in combination
- a shaft, said shaft having an axis approximately coaxial with said bore;
- a hone carried upon said shaft, said hone having an outer generally frustro-conical surface, said outer surface of said hone being abrasive and having an axis coaxial with said shaft, and having a radius at its larger end approximately equal to the radius of said bore;
- means for rotating said shaft, together with said hone carried thereupon, about the axis of said shaft;
- means for moving said shaft and hone through said bore in a direction substantially parallel to its axis so that said hone is caused to hone said bore;
- a rotatable frustro-conical hone-supporting member having on its lateral aspect an outer frustro-conically curved face, and having an axis of rotation coincident with the geometric axis of said face, said face being shaped complementarily to said outer surface of said hone such that when said hone-supporting member and said hone are rotated, rolling contact is made between said face and said outer surface of said hone at a point outside said bore, said hone-supporting member thus supporting said hone and said shaft directly against movement radially toward said axis of rotation of said hone-supporting member, and thus urging said shaft and hone into said bore; and
- means for rotating said hone-supporting member.
- 13. Apparatus for honing a plurality of cylindrical outer bores, or portions thereof, disposed about the perimeter of a central bore, all of which outer bores have parallel axes, comprising in combination
- a plurality of cylindrical hones, each associated with one of said outer bores and having an axis approximately coaxial with its said associated outer bore;
- means for rotating each of said outer hones;
- a rotatable cylindrical or frustro-conical hone-supporting member having on its lateral aspect an outer curved face and having an axis of rotation coincident with the geometric axis of said face, such that when said hone-supporting member and said hones are rotated, rolling contact is made between said face and each said hone at at least least one point outside of its said associated outer bore, said hone-supporting member thus supporting
- each said hone directly against movement radially toward said axis of rotation; and
- means for moving all of said hones into said outer bores in a radial direction.
- 14. Apparatus for honing a cylindrical bore or portion thereof, comprising in combination
- a shaft, said shaft having a first axis approximately coaxial with said bore;
- an abrasive member carried upon said shaft, said abrasive member having an outer generally cylindrical surface, said outer surface of said abrasive member being abrasive, being coaxial with said shaft, and having a radius approximately equal to the radius of said bore;
- a support-contacting member having an outer generally frustro-conical surface which is coaxial with said shaft;
- means for rotating said shaft, together with said abrasive and support members carried thereupon, about said first axis of said shaft;
- a hone-supporting member having an outer face which is frustro-conical and which has a second axis of rotation coincident with the geometric axis of said face, said face being shaped complementarily to said outer surface of said support-contacting member and of such radius at each point along its second axis that when said hone-supporting member and said shaft are rotated, rolling contact is made between said face and said outer surface of said support-contacting member along at least part of the axial length of each of said face and said outer surface of said support-contacting member,
- said hone-supporting member thus supporting said shaft directly against movement radially toward said second axis; and
- means for rotating said hone-supporting member about said second axis.
- 15. The apparatus of claim 14, and further comprising means to adjust said hone-supporting member relative to said support-contacting member in an axial direction along the said second axis of said hone-supporting member whereby said first axis of said shaft may be either urged by said hone-supporting member radially away from said second axis or permitted to move radially closer to said second axis.
Parent Case Info
This application is a continuation-in-part application of U.S. patent application Ser. No. 320,465, filed Nov. 12, 1981 entitled "Hone for Gerotor Stators, and Honing Method", now abandoned.
US Referenced Citations (2)
Number |
Name |
Date |
Kind |
1662137 |
Summers |
Mar 1928 |
|
2390916 |
Bothner |
Dec 1945 |
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Continuation in Parts (1)
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Number |
Date |
Country |
Parent |
320465 |
Nov 1981 |
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