Honeycomb structure

Abstract

A honeycomb structure 1 includes: porous partition walls 6 having a large number of pores which are disposed to form a plurality of cells 5 functioning as exhaust gas flow passages between two end faces of the walls 6, and plugged portions 7 formed by alternately plugging either end portion of the end faces of respective cells 5. A whole structure of the honeycomb structure 1 is composed of honeycomb segments 2 which have been separated into two or more in a plane parallel to a central axis. The segments 2 includes a specific segment 2X having properties different from those of general segments 2a other than the specific segment 2X, and additional plugged portions 8 are disposed in the unplugged opening end portions 7 which are not plugged among cells of the specific segment, thereby at least a part of exhaust gas flow is suppressed.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a plan view schematically showing an end face of an embodiment of a honeycomb structure of the present invention.

FIG. 2 is an enlarged plan view showing a part of an end face of a honeycomb structure shown in FIG. 1.

FIG. 3 is a plan view schematically showing another embodiment of a honeycomb structure of the present invention.

FIG. 4 is a perspective view schematically showing an example of a honeycomb structure.

FIG. 5 is a cross-sectional view schematically showing an example of a conventional honeycomb structure.

FIG. 6 is a graph showing DPF maximum temperature and regeneration efficiency in each of the Examples and Comparative Examples.

Claims

1. A honeycomb structure comprising: porous partition walls having a large number of pores and disposed so as to form a plurality of cells functioning as exhaust gas flow passages between two end faces, andplugged portions disposed so as to alternately plug either one of the opening end portions of the cells on the two end faces,and having a constitution in which honeycomb segments having a shape of a part of the whole structure separated into two or more in a plane parallel to a central axis are joined to form the whole structure;wherein the honeycomb segments includes a specific segment having properties different from those of general segments other than the specific segment in at least a part of the honeycomb segments, andwherein additional plugged portions are disposed in the opening end portions (unplugged opening end portions) having no said plugged portion being disposed of the plurality of cells of the specific segment so as to suppress flowing of at least a part of the exhaust gas into the unplugged opening end portions.

2. A honeycomb structure according to claim 1, wherein the specific segment has a higher opening ratio as a property different from the general segments.

3. A honeycomb structure according to claim 1, wherein the specific segment has a higher porosity as a property different from the general segments.

4. A honeycomb structure according to claim 1, wherein the specific segment has a larger volume (cross-section area taken along a plane perpendicular to the central axis) as a property different from the general segments.

5. A honeycomb structure according to claim 1, wherein the specific segment has a lower thermal conductivity as a property different from the general segments.

6. A honeycomb structure according to claim 1, wherein a material for the partition walls of the general segments is of cordierite, and wherein the specific segment has a material of the partition walls of silicon carbide (SiC) as a property different from the general segments.

7. A honeycomb structure according to claim 1, wherein the whole structure is formed in which the specific segments are assembled so as to locate in a portion having the highest temperature when the specific segments are heated by the exhaust gas.

8. A honeycomb structure according to claim 1, wherein the whole structure is formed in which the specific segments are assembled so as to locate in a central portion including the central axis.

9. A honeycomb structure according to claim 1, wherein cross-sectional shapes taken along a plane perpendicular to the central axis of the additional plugged portions are mutually successive to form predetermined a series of shape.