The railroad industry employs a variety of different railroad cars for transporting different materials. For example, various known railroad cars often carry bulk materials such as grain, and are sometimes call “hopper railroad cars.” Known hopper railroad cars often include one or more openable top hatches that seal the top opening(s) of the hopper railroad car (when the hopper railroad car is not being loaded) to protect the materials in the hopper railroad car from the elements and other external sources. Various known hopper railroad cars also include one or more discharge chutes at the bottom of the hopper railroad car for unloading the materials from the hopper railroad car. Various known hopper railroad cars include one or more internal walls that provide structure to the hopper railroad car and that direct the materials in the hopper railroad car toward the discharge chute(s). To load various known hopper railroad cars, the hopper railroad car is positioned underneath a material loading assembly, and the top hatch(es) are opened. Opening the top hatch(es) often require(s) specialized machinery and/or a worker to be physically present on the top of the hopper railroad car to open the top hatch(es).
There is a continuing need to provide improved hopper railroad cars, such as hopper railroad cars that have one or more improved top hatch assemblies that improve the material loading process.
Various embodiments of the present disclosure provide an improved top hatch cover assembly for a hopper railroad car. Various embodiments of the present disclosure provide a hopper railroad car having an improved top hatch cover assembly. In various example embodiments of the present disclosure, the top hatch cover assembly includes a hatch cover, a hatch cover securer configured to co-act with and to secure the hatch cover in a closed position, and first and second multi-action actuators operably connected to the hatch cover and the hatch cover securer to operate both the hatch cover and the hatch cover securer. The first and second multi-action actuators are configured to unlock and lock the hatch cover securer. The first and second multi-action actuators are also configured to open and close the hatch cover securer when the hatch cover securer is unlocked. Various embodiments of the present disclosure also include a plurality of icebreaker assemblies configured to engage the hatch cover during the process of unlocking the hatch cover securer, to overcome the effects of any ice buildup on the movable hatch that causes the movable hatch to be temporarily stuck in the closed position.
Other objects, features, and advantages of the present disclosure will be apparent from the following detailed disclosure, taken in conjunction with the accompanying sheets of drawings, wherein like reference numerals refer to like parts.
While the features, devices, and apparatus described herein may be embodied in various forms, the drawings show and the specification describe certain exemplary and non-limiting embodiments. Not all of the components shown in the drawings and described in the specification may be required, and certain implementations may include additional, different, or fewer components. Variations in the arrangement and type of the components; the shapes, sizes, and materials of the components; and the manners of connections of the components may be made without departing from the spirit or scope of the claims. Unless otherwise indicated, any directions referred to in the specification reflect the orientations of the components shown in the corresponding drawings and do not limit the scope of the present disclosure. Further, terms that refer to mounting methods, such as coupled, mounted, connected, and the like, are not intended to be limited to direct mounting methods but should be interpreted broadly to include indirect and operably coupled, mounted, connected and like mounting methods. This specification is intended to be taken as a whole and interpreted in accordance with the principles of the present disclosure and as understood by one of ordinary skill in the art.
Various embodiments of the present disclosure provide a top hatch cover assembly for a railroad hopper railroad car that is partially flexible and that automatically opens and closes. The top hatch cover assembly facilitates automatic opening and closing without requiring additional or external specialized machinery or equipment. The top hatch cover assembly of the present disclosure also eliminates the need for a person to be physically present on roof of the hopper railroad car to open and close the top hatch cover assembly for the loading materials into the hopper railroad car.
In various example embodiments of the present disclosure, the top hatch cover assembly generally includes a hatch cover, a hatch cover securer configured to co-act with and to secure the hatch cover in a closed position, first and second multi-action actuators operably connected to the hatch cover and the hatch cover securer to operate both hatch cover and the hatch cover securer, and a plurality of icebreaker assemblies. The first and second multi-action actuators are configured to unlock and lock the hatch cover securer. The first and second multi-action actuators are also configured to open and close the hatch cover securer. The icebreaker assemblies are configured to co-act with the hatch cover securer to overcome the effects of ice buildup that causes the hatch cover to become stuck in the closed position.
Referring now to the drawings,
As seen in
The curved panel 30 is elevated in the middle (from side to side), such that the panel 30 is higher in the middle and is lower at the respective connection points or edges at the respective side walls. This enables the curved panel 30 to deflect rain, snow, and other objects off the roof 28 of the hopper railroad car 10. The curved panel 30 can be made from steel, or any other suitable material. The curved panel 30 is illustrated as having a symmetrical curvature. However, it should be appreciated that the curvature can be asymmetrical in accordance with the present disclosure. It should also be appreciated that the roof 28 can alternatively include a flat (i.e., not curved) panel, a panel including one or more sharp bends rather than a gradual curve, or a panel having a curvature different from that shown in the Figures in accordance with the present disclosure. In addition, the roof 28 can include a single panel or multiple panels connected together in accordance with the present disclosure.
The coaming 40 generally includes an oval upright portion (not labeled) having a top surface (not labeled), an inner surface (not labeled), and an outer surface (not labeled). The coaming 40 extends along a substantial length of the roof 28 and defines an oval or obround opening 50 through which materials can be loaded into the hopper railroad car. In other words, the coaming 40 extends around the opening 50, defining an outer perimeter of the opening 50. The coaming 40 extends above the curved panel 30, and in particular extends from and above the upper surface of the curved panel 30. In the illustrated example, the upright portion of the coaming 40 includes two semicircular end walls (not separately labeled) connected by two parallel spaced apart side walls (not separately labeled). The inner surface of the coaming 40 is adjacent to the opening 50, thereby forming an oblong ring around the opening 50. The outer surface of the coaming 40 is opposite the inner surface of the coaming 40. The top surface of the coaming 40 is opposite the top surface of the curved panel 30 and extends from the inner surface to the outer surface. The top surface is curved from the inner surface to the outer surface. In other embodiments, the coaming includes an upper curved flange that defines the top surface of the coaming. It should be appreciated that the present disclosure can be employed with other suitably shaped coamings, or with other alternative roof structures.
Referring now more specifically to
More specifically, the hatch cover 150 includes: (1) a flexible elongated movable hatch 200; (2) a plurality of spaced apart central hinges 300a, 300b, 300c, 300d, 300e, and 300f suitably connected to the hatch 200 and the curved panel 30 of the roof 28; (3) a first end hinge 400 suitably connected to a first end 202 of the hatch 200 and the curved panel 30 of the roof 28; and (4) a second end hinge 500 suitably connected to an opposite second end 252 of the hatch 200 and the curved panel 30 of the roof 28.
The hatch cover 150 is suitably connected to the roof 28, and more particularly to the curved panel 30 by the hinges 300a, 300b, 300c, 300d, 300e, 300f, 400, and 500. The hatch 200 of the hatch cover 150 is configured to securely engage and provide a seal with the coaming 40 when in a closed position (such as shown in
The elongated movable hatch 200 of the hatch cover 150 generally includes a first end 202 and an opposite second end 252. The elongated movable hatch 200 includes: (1) a flexible elongated panel 210; and (2) an elongated oblong coaming sealer 250 suitably connected to the bottom of the flexible elongated panel 210.
The flexible elongated panel 210 is generally rectangular, is larger than the coaming 40, and is larger than the opening 50. The panel 210 has a top surface (not labeled), a bottom surface (not labeled), a first side edge (not labeled), a second side edge (not labeled), a first end edge (not labeled), and a second end edge (not labeled). It should also be appreciated that the panel 210 is large enough relative to the coaming 40 such that when the elongated movable hatch 200 of the hatch cover 150 is in the closed position engaging the coaming 40, that the first side edge, the second side edge, the first end edge, and the second end edge each extend outwardly of the coaming 40. The panel 210 is made from a relatively light weight flexible material that is also semi-rigid in certain embodiments. In this example, the material of the panel 210 is made from a conveyor belt type material such as reinforced tarpaulin, reinforced plastic, reinforced rubber, or a suitable lamination using one or more of such materials and/or other suitable materials. However, it should be appreciated that the material can be any other suitable material in accordance with the present disclosure. It should also be appreciated that the elongated panel can include one or more internal and/or external supporting members that provide a desired amount of support and rigidity to the material of the elongated panel in accordance with the present disclosure. It should also be appreciated that while this example panel 210 is made from one continuous section of material, the present disclosure contemplates that the panel 210 can be made from two or more sections that are suitably connected, and in certain such embodiments overlapping. It should also be appreciated that while this example panel 210 is made from one continuous layer of material, the present disclosure contemplates that the panel 210 can be made from two or more layers of material. It should also be appreciated that while this example panel 210 is rectangular, the present disclosure contemplates that the panel 210 can be made in other suitable shapes and sizes. It should be appreciated that the structure of the panel 210 is such that the panel 210 can be lifted from either end (or both ends) and that the flexible material will enable part of the elongated panel to be lifted without lifting the entire panel 210, and such that adjacent central sections of the panel 210 will be sequentially lifted.
The elongated coaming sealer 250 that functions in part as a gasket includes a generally oval ring that is slightly wider than the top surface of the coaming 40, and is larger than the opening 50. The coaming sealer 250 has a top surface (not labeled), a bottom surface (not labeled), an outer surface (not labeled), and an inner surface (not labeled). The coaming sealer 250 is suitably connected to the bottom of the elongated panel 210. In this example embodiment, the top surface of the sealer 250 is suitably connected to the bottom surface of the panel 210 (such as by using a suitable adhesive). The coaming sealer 250 includes two spaced apart-straight sections, and two spaced apart curved sections that respectively correspond to the two straight sections and two curved walls of the coaming 40. It should also be appreciated that the coaming sealer 250 is large enough relative to the coaming 40 such that when the elongated movable hatch 200 of the hatch cover 150 is in the closed position engaging the coaming 40, the bottom surface of the elongated coaming sealer 250 engages and seals the entire top surface of the coaming 40. The coaming sealer 250 is made from a relatively light weight flexible rubber material; however, it should be appreciated that the material of the coaming sealer 250 can be any other suitable material in accordance with the present disclosure. It should also be appreciated that while this example coaming sealer 250 is made from one continuous section of material, the present disclosure contemplates that the coaming sealer 250 can be made from two or more sections that are suitably connected, and in certain such embodiments overlapping. It should also be appreciated that while this example coaming sealer 250 is made from one continuous layer of material, the present disclosure contemplates that the coaming sealer can be made from two or more layers of material. It should be appreciated that the coaming sealer 250 is compressible such that when it engages the top surface 44 of the coaming 40, it compresses to form a seal with the coaming 40. It should also be appreciated that while this example sealer 250 is oval (to align with, correspond to, and seal the oval coaming), the present disclosure contemplates that the sealer 250 can be made in other suitable shapes and sizes. It should be appreciated that the structure of the sealer 250 is such that the coaming sealer 250 can be lifted with the lifting of the panel 210 from either end and that the sealer 250 will enable part of the panel 210 to be lifted without lifting the entire panel 210 and such that adjacent sections of the panel 210 can be sequentially lifted. It should also be appreciated that the sealer 250 could alternatively or additionally include one or more sections that are configured to engage: (a) the inner and/or outer surfaces of the coaming 40, or (b) only the inner and/or outer surfaces of the coaming 40, in accordance with the present disclosure. In other words, the sealer 250 can be suitably configured to create a seal on one or more selected surfaces of the coaming. Additionally, it should be appreciated as further explained herein that the hatch cover 150 and the hatch cover securer 1000 are configured to co-act to create an even or substantially even seal along the entire lengths and along the curvatures of the seal 250, and are further configured to provide more than 5 pounds of pressure along every three inches of the sealer 250.
As mentioned above, the hatch cover 150 includes spaced apart central hinges 300a, 300b, 300c, 300d, 300e, and 300f suitably connected to the hatch 200. More specially, each of these central hinges 300a, 300b, 300c, 300d, 300e, and 300f is suitably connected to the elongated panel 210 by a plurality of fasteners (not shown or labeled). It should also be appreciated that the elongated panel 210 can be otherwise suitably attached to the central hinges such as using an adhesive or other suitable attachment mechanism. In this illustrated example embodiment, each of the central hinges 300a, 300b, 300c, 300d, 300e, and 300f is identical, and thus only central hinge 300b (best shown in
More specifically, as shown in
The mounting bracket 310b includes: (1) a mounting base 312b; (2) a first mounting leg 314b integrally connected to and extending upwardly from the mounting base 312b; and (3) a second mounting leg 316b integrally connected to and extending upwardly from the mounting base 312b. The second mounting leg 316b is aligned with and spaced apart from the first mounting leg 314b. The mounting base 312b is suitably connected to the roof 28 and specifically to curved panel 30 of the roof 28 adjacent to the coaming 40, as best shown in
The pivot pin bracket 320b includes: (1) a base 322b; (2) a first mounting arm 324b integrally connected to and extending upwardly from the base 322b; and (3) a second mounting arm 326b integrally connected to and extending upwardly from the base 322b. The second mounting arm 326b is aligned with and spaced apart from the first mounting arm 324b. The first mounting arm 324b is integrally connected to the first mounting arm 314b of the mounting bracket 310b. The second mounting arm 326b is integrally connected to the second mounting arm 316b of the mounting bracket 310b. The first mounting arm 324b defines an opening (not shown or labeled) for receiving part of the pivot pin assembly 330b. The second mounting arm 324b also defines an opening (not shown or labeled) for receiving part of the pivot pin assembly 330b. The openings of the first mounting arm 324b and the second mounting arm 324b are aligned. The pivot pin bracket 320b is mounted relative to the mounting bracket 310b to facilitate a suitable amount of clearance for pivoting and rotation of the pivot arm 340b relative to the roof 28 and specifically to the curved panel 30 of the roof 28 as well as the coaming 40 of the roof 28. The pivot pin bracket 320b is made of steel in this example embodiment. It should be appreciated that the pivot pin bracket 320b can be alternatively sized, configured, and made of different materials in accordance with the present disclosure.
The pivot pin assembly 330b includes: (1) a bolt 332b that extends through the openings in first mounting arm 324b and the second mounting arm 326b; (2) a nut 334b suitably connected to the bolt 332b; and (3) a collar 341b freely rotatably journaled about the bolt 332b between the first mounting arm 324b and the second mounting arm 326b. Although not shown, the pivot pin assembly 330b can include one or more suitable washers. The pivot pin assembly 330b is made of steel in this example embodiment. It should be appreciated that the pivot pin assembly 330b can be alternatively sized, configured, and made of different materials in accordance with the present disclosure.
The pivot arm 340b includes: (1) an elongated hatch connector base 342b; and (2) an elongated support wall 344b integrally centrally connected to and upwardly extending from the elongated hatch connector base 342b. The hatch connector base 342b includes a bottom surface 343b that is positioned on the top surface of the elongated panel 210 of the hatch 200. The hatch connector base 342b includes a plurality of openings (not labeled) for suitable fasteners (not labeled) that connect the hatch connector base 342b (and thus the pivot arm 340b) to the panel 210. The support wall 344b adds structural support to the hatch connector base 342b and facilitates the rotation of the hatch 200. The elongated support wall 344b is integrally connected to the collar 341b of the pivot pin assembly 330b. This configuration enables the pivot arm 340b and the section of the panel 210 of the hatch 200 to pivot about the pivot pin assembly 330b and relative to the pivot pin bracket 320b, the coaming 40, and the roof 28. The pivot arm 340b is made of steel in this example embodiment. It should be appreciated that the pivot arm 340b can be alternatively sized, configured, and made of different materials in accordance with the present disclosure.
In this illustrated example embodiment, the hatch cover 150 additionally includes a plurality of additional hatch engagement members 350, 354, 358, 362, 366, 370, and 374 extending between and suitably rotatably and pivotally connected to and between pairs of respective pivot arms of the hinges including spaced apart hinges 400, 300a, 300b, 300c, 300d, 300e, 300f, and 500. It should be appreciated that for the pivot arms to lift sequentially, the connections between the engagement members and the pivot arms allow for more motion than just rotation. The engagement member is free to pivot vertically relative to each respective pivot arm, such that one end of the engagement member can be lifted before the other. More specifically, (1) additional hatch engagement member 350 extends between and is suitably connected to and between the pivot arm (not labeled) of hinge 400 and the pivot arm of 300a by respective bosses (not labeled) that are each rotatably and pivotally connected to the respective pivot arms; (2) additional hatch engagement member 354 extends between and is suitably connected to and between the pivot arm of hinge 300a and the pivot arm of 300b by respective bosses (not labeled) that are each rotatably and pivotally connected to the respective pivot arms; (3) additional hatch engagement member 358 extends between and is suitably connected to and between the pivot arm of hinge 300b and the pivot arm of 300c by respective bosses (not labeled) that are each rotatably and pivotally connected to the respective pivot arms; (4) additional hatch engagement member 362 extends between and is suitably connected to and between the pivot arm of hinge 300c and the pivot arm of 300d by respective bosses (not labeled) that are each rotatably and pivotally connected to the respective pivot arms; (5) additional hatch engagement member 366 extends between and is suitably connected to and between the pivot arm of hinge 300d and the pivot arm of 300e by respective bosses (not labeled) that are each rotatably and pivotally connected to the respective pivot arms; (6) additional hatch engagement member 370 extends between and is suitably connected to and between the pivot arm of hinge 300e and the pivot arm of 300f by respective bosses (not labeled) that are each rotatably and pivotally connected to the respective pivot arms; and (7) additional hatch engagement member 374 extends between and is suitably connected to and between the pivot arm of hinge 300f and the pivot arm 560 (described below) of hinge 500 by respective bosses (not labeled) that are each rotatably and pivotally connected to the respective pivot arms. Each of the additional hatch engagement members 350, 354, 358, 362, 366, 370, and 374 has a square cross-section and four flat surfaces. Each of the additional hatch engagement members 350, 354, 358, 362, 366, 370, and 374 is configured to freely rotate and pivot relative to the spaced apart pivot arms to which it is attached. This free rotation and pivotal movement enables the opening of the hatch cover 150 and particularly the hatch 200 from either or both ends. For instance, as the hatch 200 is opened from the first end 202, the first additional hatch engagement member 350 can rotate and pivot as the flexible hatch 200 moves upwardly. This allowed rotation and pivotal movement prevents the bending of the additional hatch engagement member 350. This free rotation also enables the closing of the hatch cover 150 and particularly the hatch 200 from either or both ends in the same manner. It should also be appreciated that these rotational and pivotal connections enable each pivot arm to move independently and each section of the panel 210 to be lifted (or lowered) sequentially. Each additional hatch engagement member is configured to engage a portion of the top surface of the hatch 200 over a section of the hatch 200 that includes the seal 250 to thus apply an even amount of pressure to that portion of the hatch 200 and that portion of the seal 250. Each additional hatch engagement member is made of steel in this example embodiment. It should be appreciated that the additional hatch engagement members can be alternatively sized, configured, and made of different materials in accordance with the present disclosure.
As mentioned above, the hatch cover 150 includes the first end hinge 400 suitably connected to a first end 202 of the hatch 200 and the second end hinge 500 suitably connected to a second end 252 of the hatch 200. More specially, each of these hinges 400 and 500 is suitably connected to opposite ends of the elongated panel 210. In this illustrated example embodiment, each of the hinges 400 and 500 are mirror images of each other, and thus end hinge 500 is primarily discussed in detail for brevity. It should be appreciated that the first and second end hinges 400 and 500 do not need be exact mirror images in accordance with the present disclosure.
As best shown in
More specifically, the mounting bracket assembly 510 includes: (1) a mounting base 512; (2) a first mounting leg 514 integrally connected to the mounting base 512; and (3) a second mounting leg 516 integrally connected to the mounting base 512. The second mounting leg 516 is aligned with and spaced apart from the first mounting leg 514. The mounting base 512, the first mounting leg 514, and the second mounting leg 516 are suitably connected to the roof 28 and specifically to the curved panel 30 of the roof 28 adjacent to the coaming 40 as best shown in
The pivot arm 560 includes: (1) an elongated hatch connector base 562; and (2) an elongated support wall 564 integrally centrally connected to and upwardly extending from the elongated hatch connector base 562. The hatch connector base 562 includes a bottom surface (not labeled) that is positioned on the top surface of the elongated panel 210 of the hatch 200. The hatch connector base 562 includes a plurality of openings (not labeled) for suitable fasteners (not labeled) that connect the hatch connector base 562 (and thus the pivot arm 560) to the panel 210. The support wall 564 adds structural support to the hatch connector base 562 and facilitates the rotation of the hatch 200. The elongated hatch connector base 562 and the elongated support wall 564 are integrally connected to the second mounting arm 520, the collar of the pivot pin assembly 522, and the hinge plate 580. This configuration enables the pivot arm 560 and the section of the panel 210 of the hatch 200 to pivot relative to the mounting bracket assembly 510, the coaming 40, and the roof 28. The pivot arm 560 is made of steel in this example embodiment. It should be appreciated that the pivot arm 560 can be alternatively sized, configured, and made of different materials in accordance with the present disclosure.
The hinge plate 580 includes a top portion 582 and a bottom portion 590 suitably connected by a plurality of fasteners (not labeled) to the hatch as best shown in
This configuration enables the hinge plate 580 and the second end of the hatch 200 of the hatch cover 150 to pivot via the mounting bracket assembly 510 relative to the coaming 40, the cover panel 30, and the roof 28.
Turning now to the illustrated example hatch cover securer 1000, the hatch cover securer 1000 generally includes: (1) a mounting assembly 1110; (2) a hatch cover engager rotator 1200 supported by the mounting assembly 1110; (3) a biasing assembly 1300 suitably connected to the hatch cover engager rotator 1200; and (4) a hatch cover engager 1400 suitably connected to the hatch cover engager rotator 1200.
The mounting assembly 1110 includes a plurality of spaced apart mounting brackets such as mounting brackets 1115, 1120, 1125, 1130, 1135, 1140, 1145, 1150, 1155, 1160, 1165, 1170, 1175, 1180, 1185, 1190, and 1195, as generally shown in
Each of these mounting brackets includes a base portion (not labeled) and a receiver portion (not labeled) integrally connected to the respective base portion. For example, as shown in
The hatch cover engager rotator 1200 includes a plurality of elongated cylindrical rods that are not individually labeled and a plurality of rod connectors that are not individually labeled. For example, as shown in
Generally, in the first position, the hatch cover engager rotator 1200 causes the hatch cover engager 1400 to engage the hatch 200, the hinges 300a, 300b, 300c, 300d, 300e, and 300f, and the hinges 400 and 500 at various spaced apart positions along the hatch cover 150 to secure the hatch cover 150 in the closed position and to secure the hatch cover 150 and specifically the hatch 200 to the coaming 40 (as shown in
The biasing assembly 1300 includes one or more biasing members such as biasing members 1310, 1340, and 1370 suitably connected to the hatch cover engager rotator 1200 and particularly to one or more of the rods of the hatch cover engager rotator 1200. The biasing members 1310, 1340, and 1370 in this example embodiment each include a torsion spring. The biasing members 1310, 1340, and 1370 are configured to bias the hatch cover engager rotator 1200 and the hatch cover engager 1400 toward the first position. If the hopper railroad car or the top hatch cover assembly 100 loses power, the biasing members 1310, 1340, and 1370 are configured to cause the hatch cover engager rotator 1200 to rotate toward the first position such that the hatch cover engager 1400 can secure the hatch cover 150 to the coaming 40 even if the hopper railroad car or the hatch cover assembly 100 loses power. The biasing assembly is made of steel in this example embodiment. It should be appreciated that the biasing assembly can be alternatively sized, configured, and made of different materials in accordance with the present disclosure.
The hatch cover engager 1400 includes: (1) a plurality of engager supporting arms 1402, 1404, 1406, 1408, 1410, 1412, 1414, 1416, 1418, 1420, 1422, 1424, 1426, and 1428; (2) a plurality of elongated first hatch engagers 1432, 1434, 1436, 1438, 1440, 1442, and 1444; and (3) a plurality of second hatch engagers 1462 (not labeled), 1464 (not labeled), 1466 (not labeled), 1468, 1470, 1472 (not labeled), 1474 (not labeled), 1476 (not labeled), 1478 (not labeled), 1480 (not labeled), 1482 (not labeled), 1484 (not labeled), 1486 (not labeled), and 1488.
The plurality of engager supporting arms 1402, 1404, 1406, 1408, 1410, 1412, 1414, 1416, 1418, 1420, 1422, 1426, and 1428 are respectively fixedly connected to the rods of the hatch cover engager rotator 1200 and extend from such rods. The supporting arms are made of steel in this example embodiment. It should be appreciated that the supporting arms can be alternatively sized, configured, and made of different materials in accordance with the present disclosure.
The plurality of first elongated hatch engagers 1432, 1434, 1436, 1438, 1440, 1442, and 1444, are respectively suitably connected to the plurality of engager supporting arms 1402, 1404, 1406, 1408, 1410, 1412, 1414, 1416, 1418, 1420. Each first hatch cover engager is an elongated member suitably connected to and between two of the respective supporting arms. Specifically, (1) hatch engager 1432 extends between and is suitably connected to engager supporting arms 1402 and 1404; (2) hatch engager 1434 extends between and is suitably connected to engager supporting arms 1406 and 1408; (3) hatch engager 1436 extends between and is connected to engager supporting arms 1410 and 1412; (4) hatch engager 1438 extends between and is suitably connected to engager supporting arms 1414 and 1416; (5) hatch engager 1440 extends between and is suitably connected to engager supporting arms 1418 and 1420; (6) hatch engager 1442 extends between and is suitably connected to engager supporting arms 1422 and 1424; and (7) hatch engager 1444 extends between and is suitably connected to engager supporting arms 1426 and 1428. As best shown in
The plurality of second hatch cover engagers 1462, 1464, 1466, 1468, 1470, 1472, 1474, 1476, 1478, 1480, 1482, 1484, 1486, and 1488, are respectively suitably connected to the plurality of engager supporting arms 1402, 1404, 1406, 1408, 1410, 1412, 1414, 1416, 1418, 1420, 1422, 1424, 1426, and 1428. Each second hatch cover engager is an L-shaped member connected to one of the supporting arms. Specifically, (1) hatch cover engager 1462 is suitably connected to and extends from engager supporting arm 1402; (2) hatch cover engager 1464 is suitably connected to and extends from engager supporting arm 1404; (3) hatch cover engager 1466 is suitably connected to and extends from engager supporting arm 1406; (4) hatch cover engager 1468 is suitably connected to and extends from engager supporting arm 1408; (5) hatch cover engager 1470 is suitably connected to and extends from engager supporting arm 1410; (6) hatch cover engager 1472 is suitably connected to and extends from engager supporting arm 1412; and (7) hatch cover engager 1474 is suitably connected to and extends from engager supporting arm 1414; (8) hatch cover engager 1476 is suitably connected to and extends from engager supporting arm 1416; (9) hatch cover engager 1478 is suitably connected to and extends from engager supporting arm 1418; (10) hatch cover engager 1480 is suitably connected to and extends from engager supporting arm 1420; (11) hatch cover engager 1482 is suitably connected to and extends from engager supporting arm 1422; (12) hatch cover engager 1484 is suitably connected to and extends from engager supporting arm 1424; (13) hatch cover engager 1486 is suitably connected to and extends from engager supporting arm 1426; and (15) hatch cover engager 1488 is suitably connected to and extends from engager supporting arm 1428. As best shown in
Collectively, these multiple spaced apart engagements enable the hatch cover securer 1000 to selectively secure the hatch 200 of the hatch cover 150 in place engaging the coaming 40.
As mentioned above, and as best shown in
More specially, in this illustrated example embodiment, each of the multi-action actuators 600 and 700 are mirrored images of each other, and thus actuator 700 is primarily discussed in detail for brevity. It should be appreciated that the multi-action actuators 600 and 700 do not need be mirror images of each other in accordance with the present disclosure.
The second multi-action actuator 700 generally includes: (1) a first mounting bracket assembly 710; (2) a kickstand 720; (3) a second mounting bracket assembly 730; (4) a kicker 752; and (5) a powered cylinder assembly 760 including a base end 762, an extendable movable rod 764, and a piston housing 766.
The first mounting bracket assembly 710 is suitably connected to the curved panel 30 of the roof 28 adjacent the coaming 40. The first mounting bracket assembly includes: (1) a mounting base 712; (2) a first mounting leg 714; (3) a second mounting leg 716; and (4) an actuator linkage assembly 718. The second mounting leg 716 is aligned with and spaced apart from the first mounting leg 714. The mounting base 712, the first mounting leg 714, and the second mounting leg 716 are suitably connected to the roof 28 and specifically to the curved panel 30 of the roof 28 adjacent to the coaming 40 as best shown in
The second multi-action actuator 700 provides forces to rotate the hatch cover engager rotator 1200 and the hatch cover engager 1400 suitably connected to the hatch cover engager rotator 1200 to move the hatch cover engager 1400 from the hatch cover engagement position (i.e., fully locked) to the hatch cover non-engagement position (i.e., fully unlocked), and vice versa. In the illustrated embodiment, each of the first and second multi-action actuators 600 and 700 are positioned adjacent to the first and second ends of the hatch cover engager rotator 1200.
Each multi-action actuator 600 and 700 is suitably connected to the curved panel 30 of the roof 28 via respective first and second mounting bracket assemblies, and one or more fasteners, welds, or other connection mechanisms (not labeled) in accordance with the present disclosure.
The kickstand 720, best illustrated in
The second mounting bracket assembly 730 of the second multi-action actuator 700 includes: (1) a mounting base 732; (2) a first mounting leg 734; and (3) a second mounting leg 736. The second mounting leg 736 is aligned with and spaced apart from the first mounting leg 734. The mounting base 732, the first mounting leg 734, and the second mounting leg 736 are suitably connected to the roof 28 and specifically to the curved panel 30 of the roof 28 adjacent to the coaming 40 as best shown in
The first mounting arm 738 and the second mounting arm 740 are pivotally mounted to the first mounting leg 734 and the second mounting leg 736 by the pivot pin assembly 741 to facilitate a suitable amount of clearance for pivoting and rotation of the first mounting arm 738 and the second mounting arm 740 relative to the roof 28 and specifically the curved panel 30 of the roof 28 as well as the coaming 40 of the roof 28. A solid shaft (not labeled) extends through first mounting leg 734, the four bar linkage (not labeled), the second mounting leg 736, the first mounting arm 738, the hollow tube 742, and the second mounting arm 740. The hollow tube 742 is fixedly attached to arms 738 and 740. The solid shaft is fixedly attached to the hollow tube 742 and arms 738 and 740 using bolts that pass through the holes in the hollow tube 742 and holes in the solid shaft. When the four bar linkage is actuated, it rotates the solid shaft, which rotates the hollow tube 742 and arms 738 and 740, causing hinge plate 780 to rotate.
It should be appreciated that the actuator linkage assembly 750 is suitably fixedly connected to the pivot pin assembly 741 such that actuation of the extendable rod 764 of the second multi-action actuator 700 causes the actuator linkage assembly 750 to rotate parts of the actuator linkage assembly 750, which rotate the first mounting arm 738 and the second mounting arm 740, which rotate the pivot arm 560 and the hinge plate 580, which causes the hatch 200 to move from the closed position to the fully open position.
It should be appreciated that the actuator linkage assembly 750 can include any suitable linkages and connectors that are arranged such that extension of the extendable rod 764 of the second multi-action actuator 700 causes pivot pin assembly 741 to rotate relative to the first mounting leg 734 and the second mounting leg 736. The actuator linkage assembly 750 is made of steel in this example embodiment. It should be appreciated that the actuator linkage assembly 750 can be alternatively sized, configured, and made of different materials in accordance with the present disclosure.
The kicker 752, best illustrated in
As mentioned above, the multi-action actuators 600 and 700 co-act to provide forces to move and particularly to rotate the hatch cover securer 1000 from the locked position to the unlocked position and vice versa. The multi-action actuators 600 and 700 also co-act to provide forces to move and particularly to rotate the hatch 200 from the closed position to the fully open position, and vice versa.
In the illustrated embodiment, the multi-action actuators 600 and 700 are respectively positioned adjacent to the first and second ends of the hatch 200. The multi-action actuators 600 and 700 are configured to lock and unlock the hatch cover securer 1000 from either or both ends, and to open the hatch 200 from either or both ends. Each actuator can lift the respective end of the elongated movable flexible hatch 200 to cause a sequential lifting of the hatch 200 from the coaming 40 in sequential sections from that end. This process in effect causes an unpeeling of the hatch 200 from the coaming 40. Both multi-action actuators 600 and 700 can cause this to occur simultaneously from both ends of the hatch 200 such that the unpeeling effect meets in the middle of the hatch 200 and such that the central most section of the hatch 200 is the last section to be lifted (or unpeeled) from the coaming 40.
When viewing
Once the extendable rod 764 has moved an additional amount and the hatch cover securer 1000 has fully rotated to the unlocked position (e.g., shown in
The steps for unlocking and opening the hatch (i.e., proceeding forward from
When viewing
When the extendable rod 764 is retracted a sufficient amount such that the hatch cover is nearly closed as shown in
The steps for closing and locking the hatch (i.e., proceeding backward from
Turning now to
The transverse plate 1408A-1 defines a rod aperture 1408A-4, through which one of the rods of the hatch cover engager rotator 1200 are configured to pass. The transverse plate 1408A-1 also defines one or more fastening apertures, which are configured to receive fasteners. The transverse plate 1408A-1 is affixed to the icebreaker mounting assembly 1408A-2, such as by one or more fasteners. In other examples, the transverse plate 1408A-1 can be affixed to the icebreaker mounting assembly 1408A-2 by welding or another attachment mechanism.
The icebreaker mounting assembly 1408A-2 is configured to engage one of the elongated first hatch engagers of the hatch cover engager 1400. As shown in
The hatch lifter 1408A-3 extends generally perpendicular to the transverse plate 1408A-1, to provide a greater surface area with which to engage the hatch cover 200. It should be appreciated that in some examples, the hatch lifter 1408A-3 can be affixed to the transverse plate 1408A-1 via one or more fastening members or welds, while in other examples the hatch lifter can be a part of the transverse plate 1408A-1 that has been bent or formed such that it extends generally perpendicular or transverse to the transverse plate 1408A-1.
Certain embodiments include multiple engager supporting arms configured to function as icebreakers spaced apart along the length of the hatch cover 200. For instance, engager supporting arms 1402A-1428A can be positioned near each of the second hatch engagers 1462, 1464, 1466, 1468, 1470, 1472, 1474, 1476, 1478, 1480, 1482, 1484, 1486, and 1488, such that each second hatch engager has a corresponding engager supporting arm. In other examples, more or fewer engager supporting arms that function as icebreakers can be employed.
It should be appreciated that the present disclosure contemplates adding bumpers such as bumper 900 shown in
In alternative embodiments of the present disclosure, one or more of the hinges can include a pivot assembly with a torsion shaft to synchronize or link the movement of some or all of the pivot arms.
It should be appreciated from the above that the present disclosure contemplates that the hatch cover can extend outwardly of the coaming to provide drip edges outwardly of the coaming.
It will be understood that modifications and variations may be effected without departing from the scope of the novel concepts of the present invention, and it is understood that this application is to be limited only by the scope of the claims.