Information
-
Patent Grant
-
6435251
-
Patent Number
6,435,251
-
Date Filed
Thursday, August 17, 200024 years ago
-
Date Issued
Tuesday, August 20, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- McAndrews, Held & Malloy, Ltd.
-
CPC
-
US Classifications
Field of Search
US
- 160 93
- 160 92
- 160 94
- 160 44
- 160 369
- 160 371
- 160 405
- 049 400
- 049 408
- 049 391
- 049 390
- 049 68
-
International Classifications
-
Abstract
An improved hopper vent is provided which includes many novel features. The hopper vent includes a removable sash window that is removable from the interior side of the hopper vent. The removable sash window is spring loaded into the frame of the hopper vent and is injection molded for easy manufacture. The hopper vent also includes a removable screen which is also removable from the interior side of the hopper vent. The hopper vent also includes a pivot system to allow the removable sash window to pivot open instead of rotating open like in previous, hinge-based systems. Also, the hopper vent includes a dam system which prevents water from draining to the interior of the hopper vent. The dam system includes a front riser to prevent water from draining to the interior of the hopper vent and a drain, such as weep holes or a gap between the frame and the screen of the hopper vent, to allow water to drain to the exterior of the hopper vent. The removable sash window of the hopper vent is also fixedly positionable at a plurality of different openings.
Description
BACKGROUND OF THE INVENTION
The present invention generally relates to an improved hopper vent. More particularly, the present invention relates to an improved hopper vent including many novel features such as a pivoting, removable and fixedly positionable sash window, a removable screen, and a dam system.
Hopper vents, also commonly known as ventilators, have been extensively used for some time. For example, a hopper vent may be typically employed as part of a glass block window in a residential, commercial, or industrial structure. The typical hopper vent includes a window portion enclosed in a frame portion. The frame portion is typically in contact with the surrounding glass block window. The window portion is typically affixed to the frame and may open and close within the frame. The typical hopper vent also includes a screen covering the window portion, for example, to prevent insects from entering the hopper vent when the window portion of the hopper vent is open.
Typically, the typical hopper vent is comprised of extruded metal or vinyl. The screen is typically fastened to the hopper vent from the outside. The window portion of the hopper vent is typically affixed to the frame with a hinge. The hinge is typically fastened to both the window portion and the frame with metal screws or rivets and is not meant to be removed. The hopper vent may also include a window lock to lock the window portion to the frame and thus lock the hopper vent closed. Similar to the hinge, the window lock is typically also affixed to the window portion with metal screws.
U.S. Pat. No. 5,675,948 entitled “Insulated Ventilator for Glass Block Window” (the '948 patent) illustrates a typical, latest generation, ventilator.
FIG. 1
of the '948 patent illustrates a typical installation of a ventilator
12
in a glass block window
10
.
Referring to FIG.
6
and column
5
of the description, the invention of the '948 patent also provides for the removal of the window assembly
56
mounted in the sash frame
54
. However, the window assembly
56
is merely an insert in the sash frame
54
and is further described at column 5, line 47 to column 4, line 7. The window assembly
56
may be removed and replaced if broken, however, the sash frame
54
itself is not generally removable.
Also, as shown in
FIG. 1
, the ventilator includes a screen assembly
22
affixed over the opening of the ventilator
12
by exterior screws at each end of the screen.
FIG. 4
more clearly illustrates that the screen
22
is fastened to the outside of the ventilator
12
by screws
132
and is not removable from the inside
Additionally, as shown in
FIG. 6
, the sash frame
54
is affixed to the frame
18
by hinge members
66
,
68
which allow the sash frame
54
to rotate opened and closed. The sash frame
54
is not fixably positioned at any open position, but instead may rely on the innately unreliable friction in the hinge members
66
,
68
to fix the position of the sash frame
54
at a desired open orientation.
Also, typically, when the ventilator
12
is installed in an exterior wall, liquid such as rain water may enter the ventilator
12
. Once it enters the ventilator
12
, rain water may drain to the interior of the ventilator
12
, if the sash frame
54
is open. Although the ventilator
12
includes a riser at its interior edge, water may accumulate and overflow the riser to drain into the interior of the ventilator
12
.
Also, as shown in
FIG. 3
, the ventilator
12
includes a latch
70
that has been fastened to the sash frame
54
by metal screws and serves to latch the sash frame
54
to the frame
18
.
Additionally, the ventilator
12
relies on a single seal
100
between the sash frame
54
and the frame
18
. With extensive use or extreme temperature, the seal
100
may become worn and no longer be able to provide sealing.
The prior art, as exemplified by the invention of the '948 patent, suffers from many drawbacks. For example, although the window assembly
56
is removable, the sash frame
54
is not. Because the sash frame
54
is not removable, access to the interior of the ventilator
12
and to the screen
22
is limited. Also, cleaning the sash frame
54
and the screen
22
is difficult. Also, the sash frame
54
relies on hinge members
66
,
68
to open and close. Hinge members
66
,
68
may be susceptible to adverse effects such as freezing and oxidation that may prevent the ventilator
12
from being operated. Additionally, the screen
22
is not generally removable, or only removable from the outside. Consequently, replacing or cleaning the screen
22
may require the use of a ladder or other equipment. Also, as mentioned above, water may drain into the interior of the ventilator
12
. In addition, the ventilator
12
relies on a single seal
100
which may become breached by time or temperature extremes. Also, the ventilator
12
may be difficult to position in an intermediate position between open and closed because of the ventilator's
12
reliance on the hinge members
66
,
68
. Additionally, the ventilator
12
includes a latch
70
attached to the sash frame
54
. The attached latch
70
may be expensive to manufacture or may separate from the sash frame
54
. Also, the ventilator
12
is extruded and then welded together (col. 2, lines 42-47), a rather expensive and lengthy manufacturing process. Finally, the joins between the frame elements may be imperfect, thus allowing leakage of air or water.
An improved hopper vent providing, for example, greater sealing, durability, cost-effectiveness, and ability to be cleaned is very commercially desirable. Thus, a need exists for an improved hopper vent to remedy the many drawbacks of the prior art.
SUMMARY OF THE INVENTION
The present invention comprises an improved hopper vent including many novel features. These features include: a sash window that is removable from the interior or exterior side of the hopper vent, fixedly positionable at a plurality of different openings, spring loaded into the frame of the hopper vent and is injection molded for easy manufacture; a screen which is also removable from the interior side of the hopper vent; a pivot system allowing the sash window to pivot open instead of rotating open like in previous, hinge-based systems; and a dam system including a front riser to prevent water from draining to the interior of the hopper vent and a drain, such as weep holes or a gap between the frame and the screen of the hopper vent, to allow water to drain to the exterior of the hopper vent.
These and other features of the present invention are discussed or apparent in the following detailed description of the preferred embodiments of the invention.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
illustrates a perspective view of an improved hopper vent according to a preferred embodiment of the present invention.
FIG. 2
illustrates an interior view of the improved hopper vent according to a preferred embodiment of the present invention.
FIG. 3
illustrates an exterior view of the improved hopper vent according to a preferred embodiment of the present invention.
FIG. 4
illustrates an interior view of the removable sash window according to a preferred embodiment of the present invention.
FIG. 5
illustrates the top window frame element and the left side window frame element according to a preferred embodiment of the present invention.
FIG. 6
illustrates the window pivot according to a preferred embodiment of the present invention.
FIG. 7
illustrates the rotating user fob and the lock casing of the window lock according to a preferred embodiment of the present invention.
FIG. 8
illustrates an interior view of the removable screen according to a preferred embodiment of the present invention.
FIG. 9
illustrates an exterior view of the frame of the hopper vent according to a preferred embodiment of the present invention.
FIG. 10
illustrates the top frame element and the left side frame element according to a preferred embodiment of the present invention.
FIG. 11
illustrates a side transparent cut-away view of the hopper vent in its closed position according to a preferred embodiment of the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
In describing a preferred embodiment of the present invention as illustrated in the accompanying drawings, specific terminology, such as top, bottom, left, right, interior and exterior, for example, will be utilized for the sake of clarity. However, the invention is not intended to be limited to the specific terms so selected, and it is to be understood that each specific term includes a multitude of equivalents.
FIG. 1
illustrates an improved hopper vent
100
according to a preferred embodiment of the present invention. The hopper vent
100
includes a frame
110
, a removable sash window
150
, and a removable screen
180
. The frame
110
includes four elements, a top frame element
112
, a bottom frame element
114
, a left side frame element
116
, and a right side frame element
118
. The removable sash window
150
includes a window lock
155
.
In practice, the present invention typically may be included as part of a glass block window typically located as part of an exterior wall of a structure and separating the interior of the structure from the exterior of the structure. The glass block window, and thus also the present invention, may then be understood to include an interior side, viewable from inside the structure, and an exterior side viewable from outside the structure.
FIG. 2
illustrates the hopper vent
100
as seen from the interior side.
FIG. 3
illustrates the hopper vent
100
as seen from the exterior side. References, such as left and right, for example, are described from the perspective of an interior side point of view.
As further described below, the removable sash window
150
of the hopper vent may be opened and closed from the interior side of the hopper vent
100
or positioned in any of multiple open positions. The removable sash window
150
may also be positioned at one of several open positions. The window lock
155
may be used to lock the removable sash window
150
in its closed position. Also, the removable sash window
150
may be removed from the frame
110
from the interior side, for example, for cleaning. Additionally, the removable screen
180
may be removed from the frame
110
from the interior side, for example, for cleaning.
FIG. 1
shows the hopper vent
100
with the removable sash window
150
in its fully open position and with the removable screen
180
installed in the frame
110
.
FIG. 2
illustrates an interior view of the improved hopper vent
100
according to a preferred embodiment of the present invention. As visible in
FIG. 2
, the hopper vent
100
includes the frame
110
, the removable sash window
150
, and the window lock
155
. As described above, the frame
110
includes the top frame element
112
, the bottom frame element
114
, the left side frame element
116
, and the right side frame element
118
. In addition to the window lock
155
, the sash window
150
includes a transparent insert
270
and a window frame
260
including four elements, a top window frame element
262
, a bottom window frame element
264
, a left side window frame element
266
, and a right side window frame element
268
.
FIG. 2
shows the removable sash window
150
in its closed position. That is, the removable sash window
150
has been pivoted substantially into the plane of the frame
110
and the edges of the removable sash window
150
are substantially in contact with the frame
110
. The removable sash window
150
pivots open and closed between a fully open position as shown in
FIG. 1 and a
fully closed position as shown in FIG.
2
. As further described below, the removable sash window
150
may also be opened and positioned in any of a number of partially open positions.
FIG. 2
also shows the window lock
155
set in the removable sash window
150
in its locked position, as further described below.
FIG. 3
illustrates an exterior view of the improved hopper vent
100
according to a preferred embodiment of the present invention. As visible in
FIG. 3
, the hopper vent
100
includes the frame
110
, the removable sash window
150
, and the removable screen
180
. As described above, the frame
110
includes the top frame element
112
, the bottom frame element
114
, the left side frame element
116
, and the right side frame element
118
. Additionally, the removable screen
180
includes a screen frame
382
and a screen mesh
384
. As visible in
FIG. 3
, a portion of the removable sash window
150
may be seen through the screen mesh
384
.
FIG. 3
shows the removable screen
180
in its installed position and the removable sash window
150
in its closed position.
As illustrated generally above with reference to
FIGS. 1-3
and as further described below, a preferred embodiment of the present invention includes many novel elements. Some of these novel elements include: 1) a removable interior sash window, especially wherein the removable interior sash window is injection molded, spring loaded into an exterior frame, and includes locking hardware on the sash window; 2) a sash window that employs a pivot system to open instead of a hinge to rotate open; 3) a removable screen that is removable from the interior for cleaning, for example; 4) a built-in dam system including an interior riser at the inside edge of the bottom frame to prevent water from flowing inside and weep holes to allow water to flow outside; 5) a dual-sealing sash window, for example, having seals on the front and back of the sash window that seal to the top and bottom of the frame; 6) a perimeter compression seal around the sash window, for example, a foam rubber lining which cooperates with a groove on the sash window to form a compression seal; 7) a sash window with multiple locking positions so that the window may be opened and locked to various positions; 8) a curved lower interior ledge to prevent accumulation of dirt and provide for easy cleaning; 9) an interior lock fashioned as part of the sash window instead of attached to the exterior frame; 10) an injection molded hopper vent that snaps together for easy manufacture and assembly; and 11) interlocking seals at the front and back comers of the exterior frame to provide better sealing between frame elements. Each of these elements is further described below.
FIG. 4
illustrates an interior view of the removable sash window
150
according to a preferred embodiment of the present invention. As shown in
FIG. 4
, the removable sash window
150
includes the window frame
260
, the transparent insert
270
, the window lock
155
, two window pivots
410
, and a window seal groove
475
. The window frame
260
includes the top window frame element
262
, the bottom window frame element
264
, the left side window frame element
266
, and the right side window frame element
268
. The window lock
155
includes a rotating user fob
420
and a lock casing
422
. The top window frame element
262
includes a window lock insert slot
430
. The left side window frame element
266
and the right side window frame element
268
each include a window pivot insert slot
412
.
As further described below, the removable sash window
150
is formed in a number of steps. First, the four frame elements
262
-
268
are assembled around the transparent insert
270
, preferably by snapping the frame elements
262
-
268
together. Next, the window pivots
410
are installed into the window pivot insert
412
of both the left side window frame element
266
and the right side window frame element
268
. Then, the window lock
155
is installed into the window lock insert
430
of the top window frame element
262
.
The removable sash window
150
also includes a window seal groove
475
. The window seal groove
475
extends completely around the perimeter of the window frame
260
as shown. As further described below, the window seal groove
475
receives a compression sealant
975
, for example foam rubber, from the frame
110
. The seal groove
475
cooperates with the compression sealant
975
to completely seal the perimeter of the removable sash window
150
to the frame
110
.
FIG. 5
illustrates the top window frame element
262
and the left side window frame element
266
according to a preferred embodiment of the present invention.
FIG. 5
shows a male connection
510
and a female connection
520
. The male connection
510
includes an exterior seal wall
512
and a connection member
514
including two prongs
516
and a backstop notch
518
. The female connection
520
includes an interior seal wall
522
and a connection aperture
524
. Additionally, as shown in
FIG. 5
, the frame elements
262
-
268
include a transparent insert slot
550
.
Each of the frame elements
262
-
268
is preferably composed of an injection molded plastic form. The individual frame elements
262
-
268
are joined together in four locations to form the window frame
260
. That is, the window frame elements
262
-
268
are joined between 1) the top
262
and left side
266
(as shown in FIG.
5
), 2) the left side
266
and bottom
264
, 3) the bottom
264
and right side
268
, and 4) the right side
268
and top
262
. At each connection between two window frame elements
262
-
268
, one of the window frame elements
262
-
268
includes a male connection
510
and the other window frame element
262
-
268
includes a female connection
520
. Each of the connections between window frame elements
262
-
268
is substantially similar to the mechanism illustrated in FIG.
5
.
To connect two window frame elements
262
-
268
, the window frame elements are snapped together. That is, the connection member
514
of the male connection
510
is introduced into the connection aperture
524
of the female connection
520
. As the connection member
514
is introduced into the connection aperture
524
, the two prongs
516
are forced together until the backstop notch
518
passes through the connection aperture
524
. Once the backstop notch
518
passes through the connection aperture
524
, the two prongs
516
are no longer forced together and the backstop notch engages the connection aperture
524
to lock the two window frame elements
262
-
268
together. The interior sealing wall
522
and exterior sealing wall
512
act to seal the window frame
260
, for example, to minimize the introduction of dirt or moisture into the window frame.
Before the fourth of the window frame elements
262
-
268
is joined to form the window frame
260
, the transparent insert
270
is introduced into the transparent insert slot
550
. The final frame element
262
-
268
is then joined to the window frame
260
, both locking to the other frame elements and sealing the transparent insert
270
into the transparent insert slot
550
. The transparent insert
270
may be any transparent material, but is preferably a solid panel of glass or plastic.
FIG. 6
illustrates the window pivot
410
according to a preferred embodiment of the present invention. The window pivot
410
includes a pivot nub
610
, a window positioning nub
620
, a pivot installment notches
630
, a pivot bias springs
640
, and a pivot nub disengage location
650
. In practice, the window pivot
410
is installed into the window pivot insert slot
412
of either the left side window frame element
266
or the right side window frame element
268
.
To install the window pivot
410
, the window pivot
410
is introduced into the window pivot insert slot
412
. As the window pivot
410
is introduced into the window pivot insert slot
412
, the edges of the window pivot insert slot
412
bias the pivot installment notches
630
together until the installment notches
630
pass through the edges of the window pivot insert slot
412
. Once the installment notches
630
pass through the window pivot insert slot
412
, the installment notches
630
are no longer forced together and the installment notches engage the window pivot insert slot
412
to lock the window pivot
410
into the window pivot insert slot
412
. The pivot bias springs
640
bias the window pivot
410
outward, away from the window pivot insert slot
412
, for example, to engage the installment notches
630
with the edges of the window pivot insert slot
412
.
As further described above and below, in operation, the removable sash window
150
is installed within the frame
110
and pivots between open and closed positions. To allow the removable sash window
150
to pivot, the pivot nub
610
of the window pivot
410
is introduced into a pivot slot
920
in the frame
110
as further described below with reference to FIG.
9
. The removable sash window
150
may then pivot around the pivot nub
610
of the window pivot
410
.
Additionally, as further described below, as the removable sash window
150
is pivoted open and closed, the removable sash window
150
may be positioned at several positions. The removable sash window
150
may be positioned at a position by introducing the positioning nub
620
into one of the positioning slots
950
in the frame
110
as further described below with reference to FIG.
9
. For example, as the removable sash window
150
is pivoted, the positioning nub
620
pivots along with the removable sash window
620
. The positioning nub
620
is biased outward, away from the window pivot insert slot
412
and toward the frame
110
surrounding the removable sash window
150
by the pivot bias springs
640
. As the removable sash window
150
is pivoted and the positioning nub enters one of the positioning slots
950
, the pivoting of the removable sash window
150
is arrested and the removable sash window
150
remains open to the position determined by the positioning slot
950
.
The positioning nub
620
is generally triangular in cross-section. The triangular cross-section, coupled with the bias provided by the pivot bias springs
640
, allow a user to continue pivoting the removable sash window
150
if sufficient force is applied by the user. For example, once the positioning nub
620
engages a positioning slot
950
and the pivoting of the removable sash window
150
is arrested, the user may continue to pivot the removable sash window
150
when the user applies sufficient force to pivoting the removable sash window
150
to overcome the outward bias of the pivot bias springs
640
. When the user applies sufficient force to overcome the outward bias of the pivot bias springs
640
, the edge of the positioning slot
950
forces the positioning nub
620
(and typically the entire window pivot
410
) inward into the pivot insert slot
412
for a small distance, substantially the height of the positioning nub
620
. As the removable sash window
150
is pivoted further and another positioning slot
950
appears, the pivot bias springs
640
bias the positioning nub
620
away from the pivot insert slot
412
and into the positioning slot
950
. At all times, the pivot nub
610
remains engaged into the pivot slot
920
because the pivot nub
610
extends farther outward than the positioning nub
620
.
As further described below, the removable sash window
150
may be removed from the frame
110
. Typically, to remove the removable sash window
150
from the frame
110
, a user presses on the pivot nub disengage location
650
with sufficient force to overcome the bias of the pivot bias springs
640
. That is, the user impels the window pivot
410
into the pivot insert slot
412
by pressing on the pivot nub disengage location
650
. Unlike the above description with regard to the positioning nub
620
where the window pivot
410
is impelled into the pivot insert slot
412
only to a distance substantially the height of the positioning nub
620
, the user continues to impel the window pivot
410
into the pivot insert slot
412
a distance substantially the height of the pivot nub
610
, which is larger. By impelling the window pivot
410
into the pivot insert slot
412
a distance substantially the height of the pivot nub
610
, the pivot nub
610
is disengaged from the pivot slot
920
. Once the pivot nub
610
is disengaged from the pivot slot
920
, the removable sash window
150
may be removed from the frame
110
.
FIG. 7
illustrates the rotating user fob
420
and the lock casing
422
of the window lock
155
according to a preferred embodiment of the present invention. The rotating user fob
420
includes a user fob
710
, and a rotating rod
725
including a locking latch
720
, a front rotational support
730
, and a back rotational support
735
. The lock casing
422
includes a front rotational slot
750
, a lock casing installment notches
760
, a latch aperture
770
, and a back rotational slot
780
. In practice, the window lock
155
is installed directly into the top window frame element
262
of the removable sash window
150
.
The window lock
155
is installed into the top window frame element
262
in two steps. First, the rotating user fob
420
is introduced into the lock insert slot
430
of the top window frame element
262
in such a fashion that the user fob
710
protrudes from the top window frame element
262
as shown in
FIGS. 1 and 4
. Second, the lock casing
422
is introduced into the lock insert slot
430
, trapping the rotating user fob
420
in the lock insert slot
430
. As the lock casing
422
is introduced into the lock insert slot
430
, the edges of the lock insert slot
430
bias the lock casing installment notches
760
together until the lock casing installment notches
760
pass through the edges of the lock insert slot
430
. Once the lock casing installment notches
760
pass through lock insert slot
430
, the lock casing installment notches
760
are no longer forced together and the lock casing installment notches
760
engage the lock insert slot
430
to lock the lock casing
422
into the lock insert slot
430
.
The lock casing
422
traps the rotating user fob
420
into the lock insert slot
430
. The lock casing
422
traps the rotation user fob
420
in such a fashion that the front rotational support
730
of the rotational user fob
420
is positioned inside the front rotational slot
750
of the lock casing. Also, the back rotational support
735
of the rotational user fob
420
is positioned inside the back rotational slot
780
. The front rotational
750
and the back rotational slot
780
operate with the lock insert slot
430
to prevent the rotating user fob
420
from being removed from the top window frame element
262
, but allow the rotating user fob
420
to rotate about its rotating rod
725
.
As the rotating user fob
420
is rotated about its rotating rod
725
, the locking latch
720
is extended outward from the lock casing
422
through the latch aperture
770
. When the removable sash window
750
is in its fully closed position, as shown in
FIG. 2
, the locking latch
720
, when extended, fits into a locking slot (the locking slot
1009
as shown in
FIG. 10
below) in the frame
110
thus locking the removable window sash
150
to the frame
110
.
FIG. 8
illustrates an interior view of the removable screen
180
according to a preferred embodiment of the present invention. The removable screen
180
includes the screen frame
382
and the screen mesh
384
. The screen frame
384
includes bottom screen tabs
805
, top screen tabs
810
, weep holes
815
, and interior screen removal tabs
820
.
In practice, the bottom screen tabs
805
are introduced into the bottom screen tab slots
905
shown below in FIG.
9
. The top screen tabs
810
are introduced into similar top screen tab slots
1005
shown below in FIG.
10
. Once the bottom screen tabs
805
have been introduced into the bottom screen tab slots
905
and the top screen tabs
810
have been introduced into the top screen tab slots, the removable screen
180
has been fixed to the frame
110
.
The removable screen
180
may be positioned into or removed from the exterior frame
110
from either the interior side or the exterior side of the hopper vent
100
. For example, a user may remove the removable sash
150
and then grasp the interior screen removal tabs
820
and remove the removable screen
180
by pressing down on the interior screen removal tabs
820
. Pressing down on the interior screen removal tabs
820
causes the top screen tabs
810
to emerge from the top screen tab slots on the frame
110
. The user may then press up on the interior screen removal tabs
820
to cause the bottom screen tabs to emerge from the bottom screen tab slots
905
.
The weep holes
815
act as a drain and allow liquids such as water to drain from inside the hopper vent
100
out to the exterior side of the hopper vent
100
. For example, rain water may pass through the screen mesh
384
into the hopper vent
100
and accumulate inside the hopper vent
100
. The accumulated rainwater may drain out of the hopper vent
100
through the weep holes
815
. Alternatively, instead of the employing the weep holes
815
as a drain, the removable screen
180
may be manufactured to provide a gap drain between the removable screen
180
and the frame
110
when the removable screen
180
is installed into the frame
110
. Rainwater may then drain out of the hopper vent
100
through the gap drain.
The screen mesh is typically a plastic or metallic mesh composed of horizontally and vertically aligned strands of mesh fiber. Alternatively, the screen mesh may be a single, preformed plastic mesh.
FIG. 9
illustrates an exterior view of the frame
110
of the hopper vent
100
according to a preferred embodiment of the present invention. As described above, the frame
110
includes the top frame element
112
, the bottom frame element
114
, the left side frame element
116
, and the right side frame element
118
.
FIG. 9
shows the frame
110
with the removable sash window
150
and the removable screen
180
removed.
The left side frame element
116
also includes a front riser seal portion
910
, a pivot slot
920
, a stop bar
930
, a back seal portion
940
, positioning slots
950
, and a compression seal portion
970
. The right side frame element
118
is a mirror image of the right side frame element
118
and thus also includes the front riser seal portion
910
, pivot slot
920
, stop bar
930
, back seal portion
940
, positioning slots
950
, and compression seal portion
970
. The bottom frame element
114
includes screen bottom tab inserts
905
, a front riser seal portion
911
, and a compression seal portion
972
. The top frame element
112
is better shown in FIG.
10
and includes screen top tab inserts
1005
, a back seal portion
1007
, a locking slot
1009
, and a compression seal portion
1072
.
As shown in
FIG. 9
, the front riser seal portions
910
on the right side frame element
118
and the left side frame element
116
and the front riser seal portion
911
on the bottom frame element
114
form a front riser seal
912
. The front riser seal
912
prevents water or other liquid that enters the hopper vent
100
from draining into the inside of the hopper vent, for example, into the interior of a structure. That is, water, such as rain water, may enter the hopper vent
100
, for example, by passing through the removable screen
180
. The water entering the hopper vent
100
may accumulate to some degree, but is prevented from draining into the structure by the front riser seal
912
. In addition, the bottom frame element
114
is preferably slanted downwardly away from the front riser seal
912
, so that water may drain out of the hopper vent
100
, for example, through the weep holes
815
of the removable screen
180
as described above.
The right side frame element
118
and the left side frame element
116
also each include a pivot slot
920
. In practice, both pivot slots
920
receive the pivot nubs
610
of the window pivots
410
of the removable sash window
150
, as described above. That is, the removable sash window
150
is affixed to the frame
110
by introducing the pivot nubs
610
into the pivot slots
920
. As described above, the pivot slots
920
allow the pivot nubs
610
to rotate to allow the removable sash window
150
to be opened and closed.
Additionally, the right side frame element
118
and the left side frame element
116
also each include positioning slots
950
. As described above, the positioning slots
950
operate to hold the removable sash window
150
open in a fixed position. The positioning slots
950
receive the positioning nubs
620
of the window pivots
410
of the removable sash window
150
. As described above, the positioning nubs
620
are biased into the positioning slots
950
and hold the removable sash window
150
open in a predetermined position. When the user wishes to change the position of the removable sash window
150
, the user may apply force to the removable sash window
150
. When the force applied by the user overcomes the force biasing the positioning nubs
620
into the positioning slots
950
, the positioning nubs
620
emerge from the positioning slots
950
and the removable sash window
150
pivots.
The right side frame element
118
and the left side frame element
116
also each include the stop bar
930
. The stop bar
930
stops the pivoting of the removable sash window
150
at its fully open position, as shown in FIG.
1
. That is, the exterior edge of the removable sash window
150
pivots into contact with the stop bar
930
, and the stop bar
930
prevents further pivotal motion. The removable sash window
150
may be adjusted to any partially open positions between fully closed and fully open, including the several predetermined positions provided by the positioning slots
950
to hold the removable sash window's
150
position.
Also, the right side frame element
118
and the left side frame element
116
each include the back seal portion
940
. As more clearly shown in
FIG. 10
, the back seal portions
940
on the right side frame element
118
and the left side frame element
116
and the back seal portion
1007
on the top frame element
112
form a back seal
1012
. The back seal
1012
forms a seal between the exterior top edge of the removable sash window
150
when the removable sash window
150
is pivoted to its closed position as illustrated in FIG.
2
. The front riser seal
912
and the back seal
1012
provide for a complete seal around substantially the entire perimeter of the removable sash window
150
.
As mentioned above, the bottom frame element
114
includes the screen bottom tab inserts
905
and the top frame element
112
includes the screen top tab inserts
1005
. As mentioned above, the screen bottom tab inserts
905
receive the screen bottom tabs
805
of the removable screen
180
while the screen top tab inserts
1005
receive the screen top tabs
810
. The tabs
805
,
810
and tab inserts
905
,
1005
cooperate to fasten the removable screen
180
to the frame
110
.
Additionally, the top frame element
112
includes the locking slot
1009
. As mentioned above, the locking slot
1009
provides for locking the removable sash window
150
in its closed position. That is, when the removable sash window
150
is in its closed position, the user fob
420
is rotated, thus extending the locking latch
720
into the locking slot
1009
and thus locking the removable sash window
150
in its closed position.
As shown in
FIGS. 9 and 10
, the compression seal portions
970
on the right side frame element
118
and the left side frame element
116
, the compression seal portion
972
on the bottom frame element
114
, and the compression seal portion
1072
on the top frame element
112
cooperate to form a compression seal
975
. The compression seal
975
extends completely around the inside perimeter of the frame
110
as shown. As described above, the compression seal
975
is introduced into the window seal groove
475
of the removable sash window
150
when the removable sash window
150
is in its closed position. The compression seal
975
is comprised of a compression sealant such as foam rubber, for example. The compression seal
975
cooperates with the window seal groove
475
to completely seal the perimeter of the removable sash window
150
to the frame
110
.
As further described below, the frame
110
is assembled by fastening together the top frame element
112
, the bottom frame element
114
, the left side frame element
116
, and the right side frame element
118
, preferably by snapping them together. The removable sash window
150
and the removable screen
180
may then be fastened into the frame
110
to form the complete hopper vent
100
, as illustrated in
FIGS. 1-3
and
11
.
FIG. 10
illustrates the top frame element
112
and the left side frame element
116
according to a preferred embodiment of the present invention.
FIG. 10
shows a male connection
1010
and a female connection
1020
. The male connection
1010
includes an seal groove
1013
, a connection member
1014
and two notched prongs
1015
. The female connection
1020
includes a seal wall
1022
, a connection aperture
1024
, and two prong apertures
1025
.
Similar to the window frame elements
262
-
268
described above, each of the frame elements
112
-
118
of the frame
110
is preferably composed of an injection molded plastic form. The individual frame elements
112
-
118
are joined together in four locations to form the frame
110
. That is, the frame elements
112
-
118
are joined between 1) the top
112
and left side
116
(as shown in FIG.
10
), 2) the left side
116
and bottom
114
, 3) the bottom
114
and right side
118
, and 4) the right side
118
and top
112
. At each connection between two frame elements
112
-
118
, one of the frame elements
112
-
118
includes a male connection
1010
and the other frame element
112
-
118
includes a female connection
1020
. Each of the connections between frame elements
112
-
118
is substantially similar to the mechanism illustrated in FIG.
10
.
To connect two frame elements
112
-
118
, the frame elements
112
-
118
are snapped together. That is, the connection member
1014
and the two notched prongs
1015
of the male connection
1010
are introduced into the connection aperture
1024
and the two prong apertures
1025
of the female connection
520
. As the connection member
1014
is introduced into the connection aperture
1024
, the connection member
1014
engaged the interior of the connection aperture
1024
. As the two notched prongs
1015
are introduced into the two prong apertures
1025
, the two notched prongs
1015
engage the interior of the two prong apertures
1025
. Once the connection member
1014
and the two notched prongs
1015
have engaged the connection aperture
1024
and the two prong apertures
1025
, respectively, the two frame elements
112
-
118
have been locked together. Additionally, as the two elements
112
-
118
are sealed together, the seal wall
1022
of the female connection
1020
fits into the seal groove
1013
of the male connection and act to seal the frame
110
, for example, to minimize the introduction of dirt or moisture into the frame
110
.
FIG. 11
illustrates a side transparent cut-away view of the hopper vent
100
in its closed position according to a preferred embodiment of the present invention.
FIG. 11
shows the hopper vent
100
including the frame
110
, the removable sash window
150
, and the removable screen
180
. The frame
110
also includes the top frame element
112
, the bottom frame element
114
, the left side frame element
116
, the stop bar
930
, the back seal
1012
, the front seal
912
, and the compression seal
975
. The removable sash window
150
also includes the window pivot
410
, the rotating user fob
420
, and the window seal groove
475
. The removable screen
180
also includes the screen mesh
384
and the interior screen removal tabs
820
.
FIG. 11
also shows the sloped bottom interior edge
1110
of the bottom frame element
114
, as also shown in FIG.
1
. The sloped bottom interior edge
1110
of the bottom frame element
114
aids in preventing accumulation, for example of dirt or dust, on the bottom frame element
114
, and may make the hopper vent more aesthetically appealing.
As illustrated above with reference to
FIGS. 1-11
, a preferred embodiment of the present invention includes many novel elements. For example, first, the removable interior sash window
150
is removable. Also, the removable sash window
150
is removable from the interior side of the hopper vent
100
. Additionally, the removable interior sash window
150
is injection molded and is spring loaded into the frame
110
by the bias springs
640
. Second, the removable sash window
150
employs the window pivot
410
to pivot open, instead of employing a hinge system to rotate open. Third, the removable screen
180
is removable. Also, the removable screen
180
is removable from the interior side of the hopper vent
100
. Fourth, the hopper vent
100
includes a dam system including a front riser seal
912
at the inside edge of the bottom frame element
114
to prevent water from draining to the interior of the hopper vent
100
and weep holes
815
to allow water to drain to the exterior of the hopper vent
100
. Fifth, the removable sash window
150
is dual sealing. That is, when the removable sash window
150
is in its closed position, the top, exterior edge of the removable sash window
150
seals to the back seal
940
and the bottom, interior edge of the removable sash window
150
seals to the front riser seal
912
. Sixth, the removable sash window
150
includes a compete perimeter seal between it and the frame
110
. That is, the removable sash window
150
, when in its closed position, cooperates with the compression seal
975
of the frame
110
to completely seal the removable sash window
150
to the frame
110
. Seventh, the removable sash window
150
may be opened and fixedly positioned at any of several predetermined positions. That is, the positioning nub
620
of the removable sash window
150
and the positioning slots
950
of the frame
110
cooperate to hold the removable sash window
150
at any of several predetermined locations. Eighth, the frame
110
includes a sloped interior ledge to prevent the accumulation of dirt and to provide for easy cleaning. Ninth, the removable interior sash window
150
also includes the window lock
155
recessed within the window frame
260
. That is, the window lock
155
is fashioned as part of the removable sash window
150
, instead of being merely attached to the frame
110
. Tenth, the hopper vent
100
may be injection molded and may simply snap together for easy manufacture and assembly. Eleventh, the frame elements
112
-
118
and window frame elements
262
-
268
include interlocking seals to provide improved element sealing.
While particular elements, embodiments and applications of the present invention have been shown and described, it is understood that the invention is not limited thereto since modifications may be made by those skilled in the art, particularly in light of the foregoing teaching. It is therefore contemplated by the appended claims to cover such modifications and incorporate those features which come within the spirit and scope of the invention.
Claims
- 1. A hopper vent including:a transparent insert; a window frame forming a central opening containing said transparent insert, said window frame including a pivot; and a frame forming a central opening containing said window frame and including a pivot insert aperture, wherein said window frame is directly removable from said frame and said pivot is inserted into said pivot insert aperture to install said window frame into said frame; wherein said pivot includes a base plate having secured thereto a pivot bias spring to bias said pivot so that said pivot is movable relative to said window frame; wherein said base plate includes an installment notch, said installment notch securing said base plate within a recess within said window frame whereby said spring biases said plate to an engage or disengage position.
- 2. The hopper vent of claim 1 wherein said hopper vent includes a user-actuatable discharge that does not require tools to remove said window frame from said frame.
- 3. The hopper vent of claim 1 wherein said hopper vent has an interior side and an exterior side and said window frame is removable from the interior side of said hopper vent.
- 4. The hopper vent of claim 1 wherein said window frame is spring loaded by bias springs into said frame.
- 5. A method for removing a window frame from a hopper vent, said method including the step of:actuating a user-actuatable discharge, wherein said window frame includes a pivot and forms a central opening containing a transparent insert and said frame forms a central opening containing said window frame and said window frame is directly removable from said frame and wherein said pivot is inserted into a pivot insert aperture in said frame to install said window frame into said frame; wherein said pivot includes a base plate having secured thereto a pivot bias spring to bias said pivot so that said pivot is movable relative to said window frame; wherein said base plate includes an installment notch, said installment notch securing said base plate within a recess within said window frame whereby said spring biases said plate to an engage or disengage position.
- 6. A hopper vent including:a window frame forming a central opening containing a transparent insert and also including at least one pivot; and a frame forming a central opening containing said window frame, wherein said window frame is affixed to said frame by inserting said at least one pivot into at least one pivot insert aperture in said frame and permitting the window frame to be opened; wherein said at least one pivot includes a base plate having secured thereto a pivot bias spring to bias said pivot so that said pivot is movable relative to said window frame; wherein said base plate includes an installment notch, said installment notch securing said base plate within a recess within said window frame whereby said spring biases said plate to an engage or disengage position.
- 7. The hopper vent of claim 6 wherein said window frame is spring loaded by bias springs into said frame.
- 8. The hopper vent of claim 6 wherein said window frame may be pivoted open and fixedly positioned at a plurality of predetermined positions.
- 9. The hopper vent of claim 8 wherein said window frame is fixedly positioned at said predetermined positions by spring compressing force.
- 10. The hopper vent of claim 8 wherein said window frame further includes at least one positioning nub and said frame further includes at least one positioning slot.
- 11. The hopper vent of claim 10 further including a bias spring wherein said positioning nub is introduced into said positioning slot by said bias spring.
- 12. A method for opening a window frame of a hopper vent including the step of:pivoting the window frame open using a pivot system, said pivot system affixing said window frame to a frame forming a central opening containing said frame, said pivot rotating about a single axis of rotation without lateral displacement to open said window frame, wherein said window frame is directly removable from said frame; wherein said pivot system includes a base plate having secured thereto a pivot bias spring to bias said pivot so that said pivot is movable relative to said window frame; wherein said base plate includes an installment notch, said installment notch securing said base plate within a recess within said window frame whereby said spring biases said plate to an engage or disengage position.
- 13. A hopper vent including:a window frame having at least one retractable pivot and forming a central opening containing a transparent insert; and a frame forming a central opening containing said window frame wherein said window frame is installable in said frame by inserting said at least one retractable pivot into at least one pivot insert aperture in said frame; wherein said at least one pivot includes a base plate having secured thereto a pivot bias spring to bias said pivot so that said pivot is movable relative to said window frame; wherein said base plate includes an installment notch, said installment notch securing said base plate within a recess within said window frame whereby said spring biases said plate to an engage or disengage position.
- 14. A hopper vent including:a window frame including at least one retractable pivot; and a frame forming a central opening containing said window frame, wherein said window frame is affixed to said frame by a inserting said at least one retractable pivot into at least one pivot insert aperture in said frame; wherein said at least one pivot includes a base plate having secured thereto a pivot bias spring to bias said pivot so that said pivot is movable relative to said window frame; wherein said base plate includes an installment notch, said installment notch securing said base plate within a recess within said window frame whereby said spring biases said plate to an engage or disengage position.
US Referenced Citations (14)