Hopper vent

Information

  • Patent Grant
  • 6435251
  • Patent Number
    6,435,251
  • Date Filed
    Thursday, August 17, 2000
    24 years ago
  • Date Issued
    Tuesday, August 20, 2002
    22 years ago
Abstract
An improved hopper vent is provided which includes many novel features. The hopper vent includes a removable sash window that is removable from the interior side of the hopper vent. The removable sash window is spring loaded into the frame of the hopper vent and is injection molded for easy manufacture. The hopper vent also includes a removable screen which is also removable from the interior side of the hopper vent. The hopper vent also includes a pivot system to allow the removable sash window to pivot open instead of rotating open like in previous, hinge-based systems. Also, the hopper vent includes a dam system which prevents water from draining to the interior of the hopper vent. The dam system includes a front riser to prevent water from draining to the interior of the hopper vent and a drain, such as weep holes or a gap between the frame and the screen of the hopper vent, to allow water to drain to the exterior of the hopper vent. The removable sash window of the hopper vent is also fixedly positionable at a plurality of different openings.
Description




BACKGROUND OF THE INVENTION




The present invention generally relates to an improved hopper vent. More particularly, the present invention relates to an improved hopper vent including many novel features such as a pivoting, removable and fixedly positionable sash window, a removable screen, and a dam system.




Hopper vents, also commonly known as ventilators, have been extensively used for some time. For example, a hopper vent may be typically employed as part of a glass block window in a residential, commercial, or industrial structure. The typical hopper vent includes a window portion enclosed in a frame portion. The frame portion is typically in contact with the surrounding glass block window. The window portion is typically affixed to the frame and may open and close within the frame. The typical hopper vent also includes a screen covering the window portion, for example, to prevent insects from entering the hopper vent when the window portion of the hopper vent is open.




Typically, the typical hopper vent is comprised of extruded metal or vinyl. The screen is typically fastened to the hopper vent from the outside. The window portion of the hopper vent is typically affixed to the frame with a hinge. The hinge is typically fastened to both the window portion and the frame with metal screws or rivets and is not meant to be removed. The hopper vent may also include a window lock to lock the window portion to the frame and thus lock the hopper vent closed. Similar to the hinge, the window lock is typically also affixed to the window portion with metal screws.




U.S. Pat. No. 5,675,948 entitled “Insulated Ventilator for Glass Block Window” (the '948 patent) illustrates a typical, latest generation, ventilator.

FIG. 1

of the '948 patent illustrates a typical installation of a ventilator


12


in a glass block window


10


.




Referring to FIG.


6


and column


5


of the description, the invention of the '948 patent also provides for the removal of the window assembly


56


mounted in the sash frame


54


. However, the window assembly


56


is merely an insert in the sash frame


54


and is further described at column 5, line 47 to column 4, line 7. The window assembly


56


may be removed and replaced if broken, however, the sash frame


54


itself is not generally removable.




Also, as shown in

FIG. 1

, the ventilator includes a screen assembly


22


affixed over the opening of the ventilator


12


by exterior screws at each end of the screen.

FIG. 4

more clearly illustrates that the screen


22


is fastened to the outside of the ventilator


12


by screws


132


and is not removable from the inside




Additionally, as shown in

FIG. 6

, the sash frame


54


is affixed to the frame


18


by hinge members


66


,


68


which allow the sash frame


54


to rotate opened and closed. The sash frame


54


is not fixably positioned at any open position, but instead may rely on the innately unreliable friction in the hinge members


66


,


68


to fix the position of the sash frame


54


at a desired open orientation.




Also, typically, when the ventilator


12


is installed in an exterior wall, liquid such as rain water may enter the ventilator


12


. Once it enters the ventilator


12


, rain water may drain to the interior of the ventilator


12


, if the sash frame


54


is open. Although the ventilator


12


includes a riser at its interior edge, water may accumulate and overflow the riser to drain into the interior of the ventilator


12


.




Also, as shown in

FIG. 3

, the ventilator


12


includes a latch


70


that has been fastened to the sash frame


54


by metal screws and serves to latch the sash frame


54


to the frame


18


.




Additionally, the ventilator


12


relies on a single seal


100


between the sash frame


54


and the frame


18


. With extensive use or extreme temperature, the seal


100


may become worn and no longer be able to provide sealing.




The prior art, as exemplified by the invention of the '948 patent, suffers from many drawbacks. For example, although the window assembly


56


is removable, the sash frame


54


is not. Because the sash frame


54


is not removable, access to the interior of the ventilator


12


and to the screen


22


is limited. Also, cleaning the sash frame


54


and the screen


22


is difficult. Also, the sash frame


54


relies on hinge members


66


,


68


to open and close. Hinge members


66


,


68


may be susceptible to adverse effects such as freezing and oxidation that may prevent the ventilator


12


from being operated. Additionally, the screen


22


is not generally removable, or only removable from the outside. Consequently, replacing or cleaning the screen


22


may require the use of a ladder or other equipment. Also, as mentioned above, water may drain into the interior of the ventilator


12


. In addition, the ventilator


12


relies on a single seal


100


which may become breached by time or temperature extremes. Also, the ventilator


12


may be difficult to position in an intermediate position between open and closed because of the ventilator's


12


reliance on the hinge members


66


,


68


. Additionally, the ventilator


12


includes a latch


70


attached to the sash frame


54


. The attached latch


70


may be expensive to manufacture or may separate from the sash frame


54


. Also, the ventilator


12


is extruded and then welded together (col. 2, lines 42-47), a rather expensive and lengthy manufacturing process. Finally, the joins between the frame elements may be imperfect, thus allowing leakage of air or water.




An improved hopper vent providing, for example, greater sealing, durability, cost-effectiveness, and ability to be cleaned is very commercially desirable. Thus, a need exists for an improved hopper vent to remedy the many drawbacks of the prior art.




SUMMARY OF THE INVENTION




The present invention comprises an improved hopper vent including many novel features. These features include: a sash window that is removable from the interior or exterior side of the hopper vent, fixedly positionable at a plurality of different openings, spring loaded into the frame of the hopper vent and is injection molded for easy manufacture; a screen which is also removable from the interior side of the hopper vent; a pivot system allowing the sash window to pivot open instead of rotating open like in previous, hinge-based systems; and a dam system including a front riser to prevent water from draining to the interior of the hopper vent and a drain, such as weep holes or a gap between the frame and the screen of the hopper vent, to allow water to drain to the exterior of the hopper vent.




These and other features of the present invention are discussed or apparent in the following detailed description of the preferred embodiments of the invention.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

illustrates a perspective view of an improved hopper vent according to a preferred embodiment of the present invention.





FIG. 2

illustrates an interior view of the improved hopper vent according to a preferred embodiment of the present invention.





FIG. 3

illustrates an exterior view of the improved hopper vent according to a preferred embodiment of the present invention.





FIG. 4

illustrates an interior view of the removable sash window according to a preferred embodiment of the present invention.





FIG. 5

illustrates the top window frame element and the left side window frame element according to a preferred embodiment of the present invention.





FIG. 6

illustrates the window pivot according to a preferred embodiment of the present invention.





FIG. 7

illustrates the rotating user fob and the lock casing of the window lock according to a preferred embodiment of the present invention.





FIG. 8

illustrates an interior view of the removable screen according to a preferred embodiment of the present invention.





FIG. 9

illustrates an exterior view of the frame of the hopper vent according to a preferred embodiment of the present invention.





FIG. 10

illustrates the top frame element and the left side frame element according to a preferred embodiment of the present invention.





FIG. 11

illustrates a side transparent cut-away view of the hopper vent in its closed position according to a preferred embodiment of the present invention.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




In describing a preferred embodiment of the present invention as illustrated in the accompanying drawings, specific terminology, such as top, bottom, left, right, interior and exterior, for example, will be utilized for the sake of clarity. However, the invention is not intended to be limited to the specific terms so selected, and it is to be understood that each specific term includes a multitude of equivalents.





FIG. 1

illustrates an improved hopper vent


100


according to a preferred embodiment of the present invention. The hopper vent


100


includes a frame


110


, a removable sash window


150


, and a removable screen


180


. The frame


110


includes four elements, a top frame element


112


, a bottom frame element


114


, a left side frame element


116


, and a right side frame element


118


. The removable sash window


150


includes a window lock


155


.




In practice, the present invention typically may be included as part of a glass block window typically located as part of an exterior wall of a structure and separating the interior of the structure from the exterior of the structure. The glass block window, and thus also the present invention, may then be understood to include an interior side, viewable from inside the structure, and an exterior side viewable from outside the structure.

FIG. 2

illustrates the hopper vent


100


as seen from the interior side.

FIG. 3

illustrates the hopper vent


100


as seen from the exterior side. References, such as left and right, for example, are described from the perspective of an interior side point of view.




As further described below, the removable sash window


150


of the hopper vent may be opened and closed from the interior side of the hopper vent


100


or positioned in any of multiple open positions. The removable sash window


150


may also be positioned at one of several open positions. The window lock


155


may be used to lock the removable sash window


150


in its closed position. Also, the removable sash window


150


may be removed from the frame


110


from the interior side, for example, for cleaning. Additionally, the removable screen


180


may be removed from the frame


110


from the interior side, for example, for cleaning.

FIG. 1

shows the hopper vent


100


with the removable sash window


150


in its fully open position and with the removable screen


180


installed in the frame


110


.





FIG. 2

illustrates an interior view of the improved hopper vent


100


according to a preferred embodiment of the present invention. As visible in

FIG. 2

, the hopper vent


100


includes the frame


110


, the removable sash window


150


, and the window lock


155


. As described above, the frame


110


includes the top frame element


112


, the bottom frame element


114


, the left side frame element


116


, and the right side frame element


118


. In addition to the window lock


155


, the sash window


150


includes a transparent insert


270


and a window frame


260


including four elements, a top window frame element


262


, a bottom window frame element


264


, a left side window frame element


266


, and a right side window frame element


268


.





FIG. 2

shows the removable sash window


150


in its closed position. That is, the removable sash window


150


has been pivoted substantially into the plane of the frame


110


and the edges of the removable sash window


150


are substantially in contact with the frame


110


. The removable sash window


150


pivots open and closed between a fully open position as shown in

FIG. 1 and a

fully closed position as shown in FIG.


2


. As further described below, the removable sash window


150


may also be opened and positioned in any of a number of partially open positions.

FIG. 2

also shows the window lock


155


set in the removable sash window


150


in its locked position, as further described below.





FIG. 3

illustrates an exterior view of the improved hopper vent


100


according to a preferred embodiment of the present invention. As visible in

FIG. 3

, the hopper vent


100


includes the frame


110


, the removable sash window


150


, and the removable screen


180


. As described above, the frame


110


includes the top frame element


112


, the bottom frame element


114


, the left side frame element


116


, and the right side frame element


118


. Additionally, the removable screen


180


includes a screen frame


382


and a screen mesh


384


. As visible in

FIG. 3

, a portion of the removable sash window


150


may be seen through the screen mesh


384


.

FIG. 3

shows the removable screen


180


in its installed position and the removable sash window


150


in its closed position.




As illustrated generally above with reference to

FIGS. 1-3

and as further described below, a preferred embodiment of the present invention includes many novel elements. Some of these novel elements include: 1) a removable interior sash window, especially wherein the removable interior sash window is injection molded, spring loaded into an exterior frame, and includes locking hardware on the sash window; 2) a sash window that employs a pivot system to open instead of a hinge to rotate open; 3) a removable screen that is removable from the interior for cleaning, for example; 4) a built-in dam system including an interior riser at the inside edge of the bottom frame to prevent water from flowing inside and weep holes to allow water to flow outside; 5) a dual-sealing sash window, for example, having seals on the front and back of the sash window that seal to the top and bottom of the frame; 6) a perimeter compression seal around the sash window, for example, a foam rubber lining which cooperates with a groove on the sash window to form a compression seal; 7) a sash window with multiple locking positions so that the window may be opened and locked to various positions; 8) a curved lower interior ledge to prevent accumulation of dirt and provide for easy cleaning; 9) an interior lock fashioned as part of the sash window instead of attached to the exterior frame; 10) an injection molded hopper vent that snaps together for easy manufacture and assembly; and 11) interlocking seals at the front and back comers of the exterior frame to provide better sealing between frame elements. Each of these elements is further described below.





FIG. 4

illustrates an interior view of the removable sash window


150


according to a preferred embodiment of the present invention. As shown in

FIG. 4

, the removable sash window


150


includes the window frame


260


, the transparent insert


270


, the window lock


155


, two window pivots


410


, and a window seal groove


475


. The window frame


260


includes the top window frame element


262


, the bottom window frame element


264


, the left side window frame element


266


, and the right side window frame element


268


. The window lock


155


includes a rotating user fob


420


and a lock casing


422


. The top window frame element


262


includes a window lock insert slot


430


. The left side window frame element


266


and the right side window frame element


268


each include a window pivot insert slot


412


.




As further described below, the removable sash window


150


is formed in a number of steps. First, the four frame elements


262


-


268


are assembled around the transparent insert


270


, preferably by snapping the frame elements


262


-


268


together. Next, the window pivots


410


are installed into the window pivot insert


412


of both the left side window frame element


266


and the right side window frame element


268


. Then, the window lock


155


is installed into the window lock insert


430


of the top window frame element


262


.




The removable sash window


150


also includes a window seal groove


475


. The window seal groove


475


extends completely around the perimeter of the window frame


260


as shown. As further described below, the window seal groove


475


receives a compression sealant


975


, for example foam rubber, from the frame


110


. The seal groove


475


cooperates with the compression sealant


975


to completely seal the perimeter of the removable sash window


150


to the frame


110


.





FIG. 5

illustrates the top window frame element


262


and the left side window frame element


266


according to a preferred embodiment of the present invention.

FIG. 5

shows a male connection


510


and a female connection


520


. The male connection


510


includes an exterior seal wall


512


and a connection member


514


including two prongs


516


and a backstop notch


518


. The female connection


520


includes an interior seal wall


522


and a connection aperture


524


. Additionally, as shown in

FIG. 5

, the frame elements


262


-


268


include a transparent insert slot


550


.




Each of the frame elements


262


-


268


is preferably composed of an injection molded plastic form. The individual frame elements


262


-


268


are joined together in four locations to form the window frame


260


. That is, the window frame elements


262


-


268


are joined between 1) the top


262


and left side


266


(as shown in FIG.


5


), 2) the left side


266


and bottom


264


, 3) the bottom


264


and right side


268


, and 4) the right side


268


and top


262


. At each connection between two window frame elements


262


-


268


, one of the window frame elements


262


-


268


includes a male connection


510


and the other window frame element


262


-


268


includes a female connection


520


. Each of the connections between window frame elements


262


-


268


is substantially similar to the mechanism illustrated in FIG.


5


.




To connect two window frame elements


262


-


268


, the window frame elements are snapped together. That is, the connection member


514


of the male connection


510


is introduced into the connection aperture


524


of the female connection


520


. As the connection member


514


is introduced into the connection aperture


524


, the two prongs


516


are forced together until the backstop notch


518


passes through the connection aperture


524


. Once the backstop notch


518


passes through the connection aperture


524


, the two prongs


516


are no longer forced together and the backstop notch engages the connection aperture


524


to lock the two window frame elements


262


-


268


together. The interior sealing wall


522


and exterior sealing wall


512


act to seal the window frame


260


, for example, to minimize the introduction of dirt or moisture into the window frame.




Before the fourth of the window frame elements


262


-


268


is joined to form the window frame


260


, the transparent insert


270


is introduced into the transparent insert slot


550


. The final frame element


262


-


268


is then joined to the window frame


260


, both locking to the other frame elements and sealing the transparent insert


270


into the transparent insert slot


550


. The transparent insert


270


may be any transparent material, but is preferably a solid panel of glass or plastic.





FIG. 6

illustrates the window pivot


410


according to a preferred embodiment of the present invention. The window pivot


410


includes a pivot nub


610


, a window positioning nub


620


, a pivot installment notches


630


, a pivot bias springs


640


, and a pivot nub disengage location


650


. In practice, the window pivot


410


is installed into the window pivot insert slot


412


of either the left side window frame element


266


or the right side window frame element


268


.




To install the window pivot


410


, the window pivot


410


is introduced into the window pivot insert slot


412


. As the window pivot


410


is introduced into the window pivot insert slot


412


, the edges of the window pivot insert slot


412


bias the pivot installment notches


630


together until the installment notches


630


pass through the edges of the window pivot insert slot


412


. Once the installment notches


630


pass through the window pivot insert slot


412


, the installment notches


630


are no longer forced together and the installment notches engage the window pivot insert slot


412


to lock the window pivot


410


into the window pivot insert slot


412


. The pivot bias springs


640


bias the window pivot


410


outward, away from the window pivot insert slot


412


, for example, to engage the installment notches


630


with the edges of the window pivot insert slot


412


.




As further described above and below, in operation, the removable sash window


150


is installed within the frame


110


and pivots between open and closed positions. To allow the removable sash window


150


to pivot, the pivot nub


610


of the window pivot


410


is introduced into a pivot slot


920


in the frame


110


as further described below with reference to FIG.


9


. The removable sash window


150


may then pivot around the pivot nub


610


of the window pivot


410


.




Additionally, as further described below, as the removable sash window


150


is pivoted open and closed, the removable sash window


150


may be positioned at several positions. The removable sash window


150


may be positioned at a position by introducing the positioning nub


620


into one of the positioning slots


950


in the frame


110


as further described below with reference to FIG.


9


. For example, as the removable sash window


150


is pivoted, the positioning nub


620


pivots along with the removable sash window


620


. The positioning nub


620


is biased outward, away from the window pivot insert slot


412


and toward the frame


110


surrounding the removable sash window


150


by the pivot bias springs


640


. As the removable sash window


150


is pivoted and the positioning nub enters one of the positioning slots


950


, the pivoting of the removable sash window


150


is arrested and the removable sash window


150


remains open to the position determined by the positioning slot


950


.




The positioning nub


620


is generally triangular in cross-section. The triangular cross-section, coupled with the bias provided by the pivot bias springs


640


, allow a user to continue pivoting the removable sash window


150


if sufficient force is applied by the user. For example, once the positioning nub


620


engages a positioning slot


950


and the pivoting of the removable sash window


150


is arrested, the user may continue to pivot the removable sash window


150


when the user applies sufficient force to pivoting the removable sash window


150


to overcome the outward bias of the pivot bias springs


640


. When the user applies sufficient force to overcome the outward bias of the pivot bias springs


640


, the edge of the positioning slot


950


forces the positioning nub


620


(and typically the entire window pivot


410


) inward into the pivot insert slot


412


for a small distance, substantially the height of the positioning nub


620


. As the removable sash window


150


is pivoted further and another positioning slot


950


appears, the pivot bias springs


640


bias the positioning nub


620


away from the pivot insert slot


412


and into the positioning slot


950


. At all times, the pivot nub


610


remains engaged into the pivot slot


920


because the pivot nub


610


extends farther outward than the positioning nub


620


.




As further described below, the removable sash window


150


may be removed from the frame


110


. Typically, to remove the removable sash window


150


from the frame


110


, a user presses on the pivot nub disengage location


650


with sufficient force to overcome the bias of the pivot bias springs


640


. That is, the user impels the window pivot


410


into the pivot insert slot


412


by pressing on the pivot nub disengage location


650


. Unlike the above description with regard to the positioning nub


620


where the window pivot


410


is impelled into the pivot insert slot


412


only to a distance substantially the height of the positioning nub


620


, the user continues to impel the window pivot


410


into the pivot insert slot


412


a distance substantially the height of the pivot nub


610


, which is larger. By impelling the window pivot


410


into the pivot insert slot


412


a distance substantially the height of the pivot nub


610


, the pivot nub


610


is disengaged from the pivot slot


920


. Once the pivot nub


610


is disengaged from the pivot slot


920


, the removable sash window


150


may be removed from the frame


110


.





FIG. 7

illustrates the rotating user fob


420


and the lock casing


422


of the window lock


155


according to a preferred embodiment of the present invention. The rotating user fob


420


includes a user fob


710


, and a rotating rod


725


including a locking latch


720


, a front rotational support


730


, and a back rotational support


735


. The lock casing


422


includes a front rotational slot


750


, a lock casing installment notches


760


, a latch aperture


770


, and a back rotational slot


780


. In practice, the window lock


155


is installed directly into the top window frame element


262


of the removable sash window


150


.




The window lock


155


is installed into the top window frame element


262


in two steps. First, the rotating user fob


420


is introduced into the lock insert slot


430


of the top window frame element


262


in such a fashion that the user fob


710


protrudes from the top window frame element


262


as shown in

FIGS. 1 and 4

. Second, the lock casing


422


is introduced into the lock insert slot


430


, trapping the rotating user fob


420


in the lock insert slot


430


. As the lock casing


422


is introduced into the lock insert slot


430


, the edges of the lock insert slot


430


bias the lock casing installment notches


760


together until the lock casing installment notches


760


pass through the edges of the lock insert slot


430


. Once the lock casing installment notches


760


pass through lock insert slot


430


, the lock casing installment notches


760


are no longer forced together and the lock casing installment notches


760


engage the lock insert slot


430


to lock the lock casing


422


into the lock insert slot


430


.




The lock casing


422


traps the rotating user fob


420


into the lock insert slot


430


. The lock casing


422


traps the rotation user fob


420


in such a fashion that the front rotational support


730


of the rotational user fob


420


is positioned inside the front rotational slot


750


of the lock casing. Also, the back rotational support


735


of the rotational user fob


420


is positioned inside the back rotational slot


780


. The front rotational


750


and the back rotational slot


780


operate with the lock insert slot


430


to prevent the rotating user fob


420


from being removed from the top window frame element


262


, but allow the rotating user fob


420


to rotate about its rotating rod


725


.




As the rotating user fob


420


is rotated about its rotating rod


725


, the locking latch


720


is extended outward from the lock casing


422


through the latch aperture


770


. When the removable sash window


750


is in its fully closed position, as shown in

FIG. 2

, the locking latch


720


, when extended, fits into a locking slot (the locking slot


1009


as shown in

FIG. 10

below) in the frame


110


thus locking the removable window sash


150


to the frame


110


.





FIG. 8

illustrates an interior view of the removable screen


180


according to a preferred embodiment of the present invention. The removable screen


180


includes the screen frame


382


and the screen mesh


384


. The screen frame


384


includes bottom screen tabs


805


, top screen tabs


810


, weep holes


815


, and interior screen removal tabs


820


.




In practice, the bottom screen tabs


805


are introduced into the bottom screen tab slots


905


shown below in FIG.


9


. The top screen tabs


810


are introduced into similar top screen tab slots


1005


shown below in FIG.


10


. Once the bottom screen tabs


805


have been introduced into the bottom screen tab slots


905


and the top screen tabs


810


have been introduced into the top screen tab slots, the removable screen


180


has been fixed to the frame


110


.




The removable screen


180


may be positioned into or removed from the exterior frame


110


from either the interior side or the exterior side of the hopper vent


100


. For example, a user may remove the removable sash


150


and then grasp the interior screen removal tabs


820


and remove the removable screen


180


by pressing down on the interior screen removal tabs


820


. Pressing down on the interior screen removal tabs


820


causes the top screen tabs


810


to emerge from the top screen tab slots on the frame


110


. The user may then press up on the interior screen removal tabs


820


to cause the bottom screen tabs to emerge from the bottom screen tab slots


905


.




The weep holes


815


act as a drain and allow liquids such as water to drain from inside the hopper vent


100


out to the exterior side of the hopper vent


100


. For example, rain water may pass through the screen mesh


384


into the hopper vent


100


and accumulate inside the hopper vent


100


. The accumulated rainwater may drain out of the hopper vent


100


through the weep holes


815


. Alternatively, instead of the employing the weep holes


815


as a drain, the removable screen


180


may be manufactured to provide a gap drain between the removable screen


180


and the frame


110


when the removable screen


180


is installed into the frame


110


. Rainwater may then drain out of the hopper vent


100


through the gap drain.




The screen mesh is typically a plastic or metallic mesh composed of horizontally and vertically aligned strands of mesh fiber. Alternatively, the screen mesh may be a single, preformed plastic mesh.





FIG. 9

illustrates an exterior view of the frame


110


of the hopper vent


100


according to a preferred embodiment of the present invention. As described above, the frame


110


includes the top frame element


112


, the bottom frame element


114


, the left side frame element


116


, and the right side frame element


118


.

FIG. 9

shows the frame


110


with the removable sash window


150


and the removable screen


180


removed.




The left side frame element


116


also includes a front riser seal portion


910


, a pivot slot


920


, a stop bar


930


, a back seal portion


940


, positioning slots


950


, and a compression seal portion


970


. The right side frame element


118


is a mirror image of the right side frame element


118


and thus also includes the front riser seal portion


910


, pivot slot


920


, stop bar


930


, back seal portion


940


, positioning slots


950


, and compression seal portion


970


. The bottom frame element


114


includes screen bottom tab inserts


905


, a front riser seal portion


911


, and a compression seal portion


972


. The top frame element


112


is better shown in FIG.


10


and includes screen top tab inserts


1005


, a back seal portion


1007


, a locking slot


1009


, and a compression seal portion


1072


.




As shown in

FIG. 9

, the front riser seal portions


910


on the right side frame element


118


and the left side frame element


116


and the front riser seal portion


911


on the bottom frame element


114


form a front riser seal


912


. The front riser seal


912


prevents water or other liquid that enters the hopper vent


100


from draining into the inside of the hopper vent, for example, into the interior of a structure. That is, water, such as rain water, may enter the hopper vent


100


, for example, by passing through the removable screen


180


. The water entering the hopper vent


100


may accumulate to some degree, but is prevented from draining into the structure by the front riser seal


912


. In addition, the bottom frame element


114


is preferably slanted downwardly away from the front riser seal


912


, so that water may drain out of the hopper vent


100


, for example, through the weep holes


815


of the removable screen


180


as described above.




The right side frame element


118


and the left side frame element


116


also each include a pivot slot


920


. In practice, both pivot slots


920


receive the pivot nubs


610


of the window pivots


410


of the removable sash window


150


, as described above. That is, the removable sash window


150


is affixed to the frame


110


by introducing the pivot nubs


610


into the pivot slots


920


. As described above, the pivot slots


920


allow the pivot nubs


610


to rotate to allow the removable sash window


150


to be opened and closed.




Additionally, the right side frame element


118


and the left side frame element


116


also each include positioning slots


950


. As described above, the positioning slots


950


operate to hold the removable sash window


150


open in a fixed position. The positioning slots


950


receive the positioning nubs


620


of the window pivots


410


of the removable sash window


150


. As described above, the positioning nubs


620


are biased into the positioning slots


950


and hold the removable sash window


150


open in a predetermined position. When the user wishes to change the position of the removable sash window


150


, the user may apply force to the removable sash window


150


. When the force applied by the user overcomes the force biasing the positioning nubs


620


into the positioning slots


950


, the positioning nubs


620


emerge from the positioning slots


950


and the removable sash window


150


pivots.




The right side frame element


118


and the left side frame element


116


also each include the stop bar


930


. The stop bar


930


stops the pivoting of the removable sash window


150


at its fully open position, as shown in FIG.


1


. That is, the exterior edge of the removable sash window


150


pivots into contact with the stop bar


930


, and the stop bar


930


prevents further pivotal motion. The removable sash window


150


may be adjusted to any partially open positions between fully closed and fully open, including the several predetermined positions provided by the positioning slots


950


to hold the removable sash window's


150


position.




Also, the right side frame element


118


and the left side frame element


116


each include the back seal portion


940


. As more clearly shown in

FIG. 10

, the back seal portions


940


on the right side frame element


118


and the left side frame element


116


and the back seal portion


1007


on the top frame element


112


form a back seal


1012


. The back seal


1012


forms a seal between the exterior top edge of the removable sash window


150


when the removable sash window


150


is pivoted to its closed position as illustrated in FIG.


2


. The front riser seal


912


and the back seal


1012


provide for a complete seal around substantially the entire perimeter of the removable sash window


150


.




As mentioned above, the bottom frame element


114


includes the screen bottom tab inserts


905


and the top frame element


112


includes the screen top tab inserts


1005


. As mentioned above, the screen bottom tab inserts


905


receive the screen bottom tabs


805


of the removable screen


180


while the screen top tab inserts


1005


receive the screen top tabs


810


. The tabs


805


,


810


and tab inserts


905


,


1005


cooperate to fasten the removable screen


180


to the frame


110


.




Additionally, the top frame element


112


includes the locking slot


1009


. As mentioned above, the locking slot


1009


provides for locking the removable sash window


150


in its closed position. That is, when the removable sash window


150


is in its closed position, the user fob


420


is rotated, thus extending the locking latch


720


into the locking slot


1009


and thus locking the removable sash window


150


in its closed position.




As shown in

FIGS. 9 and 10

, the compression seal portions


970


on the right side frame element


118


and the left side frame element


116


, the compression seal portion


972


on the bottom frame element


114


, and the compression seal portion


1072


on the top frame element


112


cooperate to form a compression seal


975


. The compression seal


975


extends completely around the inside perimeter of the frame


110


as shown. As described above, the compression seal


975


is introduced into the window seal groove


475


of the removable sash window


150


when the removable sash window


150


is in its closed position. The compression seal


975


is comprised of a compression sealant such as foam rubber, for example. The compression seal


975


cooperates with the window seal groove


475


to completely seal the perimeter of the removable sash window


150


to the frame


110


.




As further described below, the frame


110


is assembled by fastening together the top frame element


112


, the bottom frame element


114


, the left side frame element


116


, and the right side frame element


118


, preferably by snapping them together. The removable sash window


150


and the removable screen


180


may then be fastened into the frame


110


to form the complete hopper vent


100


, as illustrated in

FIGS. 1-3

and


11


.





FIG. 10

illustrates the top frame element


112


and the left side frame element


116


according to a preferred embodiment of the present invention.

FIG. 10

shows a male connection


1010


and a female connection


1020


. The male connection


1010


includes an seal groove


1013


, a connection member


1014


and two notched prongs


1015


. The female connection


1020


includes a seal wall


1022


, a connection aperture


1024


, and two prong apertures


1025


.




Similar to the window frame elements


262


-


268


described above, each of the frame elements


112


-


118


of the frame


110


is preferably composed of an injection molded plastic form. The individual frame elements


112


-


118


are joined together in four locations to form the frame


110


. That is, the frame elements


112


-


118


are joined between 1) the top


112


and left side


116


(as shown in FIG.


10


), 2) the left side


116


and bottom


114


, 3) the bottom


114


and right side


118


, and 4) the right side


118


and top


112


. At each connection between two frame elements


112


-


118


, one of the frame elements


112


-


118


includes a male connection


1010


and the other frame element


112


-


118


includes a female connection


1020


. Each of the connections between frame elements


112


-


118


is substantially similar to the mechanism illustrated in FIG.


10


.




To connect two frame elements


112


-


118


, the frame elements


112


-


118


are snapped together. That is, the connection member


1014


and the two notched prongs


1015


of the male connection


1010


are introduced into the connection aperture


1024


and the two prong apertures


1025


of the female connection


520


. As the connection member


1014


is introduced into the connection aperture


1024


, the connection member


1014


engaged the interior of the connection aperture


1024


. As the two notched prongs


1015


are introduced into the two prong apertures


1025


, the two notched prongs


1015


engage the interior of the two prong apertures


1025


. Once the connection member


1014


and the two notched prongs


1015


have engaged the connection aperture


1024


and the two prong apertures


1025


, respectively, the two frame elements


112


-


118


have been locked together. Additionally, as the two elements


112


-


118


are sealed together, the seal wall


1022


of the female connection


1020


fits into the seal groove


1013


of the male connection and act to seal the frame


110


, for example, to minimize the introduction of dirt or moisture into the frame


110


.





FIG. 11

illustrates a side transparent cut-away view of the hopper vent


100


in its closed position according to a preferred embodiment of the present invention.

FIG. 11

shows the hopper vent


100


including the frame


110


, the removable sash window


150


, and the removable screen


180


. The frame


110


also includes the top frame element


112


, the bottom frame element


114


, the left side frame element


116


, the stop bar


930


, the back seal


1012


, the front seal


912


, and the compression seal


975


. The removable sash window


150


also includes the window pivot


410


, the rotating user fob


420


, and the window seal groove


475


. The removable screen


180


also includes the screen mesh


384


and the interior screen removal tabs


820


.





FIG. 11

also shows the sloped bottom interior edge


1110


of the bottom frame element


114


, as also shown in FIG.


1


. The sloped bottom interior edge


1110


of the bottom frame element


114


aids in preventing accumulation, for example of dirt or dust, on the bottom frame element


114


, and may make the hopper vent more aesthetically appealing.




As illustrated above with reference to

FIGS. 1-11

, a preferred embodiment of the present invention includes many novel elements. For example, first, the removable interior sash window


150


is removable. Also, the removable sash window


150


is removable from the interior side of the hopper vent


100


. Additionally, the removable interior sash window


150


is injection molded and is spring loaded into the frame


110


by the bias springs


640


. Second, the removable sash window


150


employs the window pivot


410


to pivot open, instead of employing a hinge system to rotate open. Third, the removable screen


180


is removable. Also, the removable screen


180


is removable from the interior side of the hopper vent


100


. Fourth, the hopper vent


100


includes a dam system including a front riser seal


912


at the inside edge of the bottom frame element


114


to prevent water from draining to the interior of the hopper vent


100


and weep holes


815


to allow water to drain to the exterior of the hopper vent


100


. Fifth, the removable sash window


150


is dual sealing. That is, when the removable sash window


150


is in its closed position, the top, exterior edge of the removable sash window


150


seals to the back seal


940


and the bottom, interior edge of the removable sash window


150


seals to the front riser seal


912


. Sixth, the removable sash window


150


includes a compete perimeter seal between it and the frame


110


. That is, the removable sash window


150


, when in its closed position, cooperates with the compression seal


975


of the frame


110


to completely seal the removable sash window


150


to the frame


110


. Seventh, the removable sash window


150


may be opened and fixedly positioned at any of several predetermined positions. That is, the positioning nub


620


of the removable sash window


150


and the positioning slots


950


of the frame


110


cooperate to hold the removable sash window


150


at any of several predetermined locations. Eighth, the frame


110


includes a sloped interior ledge to prevent the accumulation of dirt and to provide for easy cleaning. Ninth, the removable interior sash window


150


also includes the window lock


155


recessed within the window frame


260


. That is, the window lock


155


is fashioned as part of the removable sash window


150


, instead of being merely attached to the frame


110


. Tenth, the hopper vent


100


may be injection molded and may simply snap together for easy manufacture and assembly. Eleventh, the frame elements


112


-


118


and window frame elements


262


-


268


include interlocking seals to provide improved element sealing.




While particular elements, embodiments and applications of the present invention have been shown and described, it is understood that the invention is not limited thereto since modifications may be made by those skilled in the art, particularly in light of the foregoing teaching. It is therefore contemplated by the appended claims to cover such modifications and incorporate those features which come within the spirit and scope of the invention.



Claims
  • 1. A hopper vent including:a transparent insert; a window frame forming a central opening containing said transparent insert, said window frame including a pivot; and a frame forming a central opening containing said window frame and including a pivot insert aperture, wherein said window frame is directly removable from said frame and said pivot is inserted into said pivot insert aperture to install said window frame into said frame; wherein said pivot includes a base plate having secured thereto a pivot bias spring to bias said pivot so that said pivot is movable relative to said window frame; wherein said base plate includes an installment notch, said installment notch securing said base plate within a recess within said window frame whereby said spring biases said plate to an engage or disengage position.
  • 2. The hopper vent of claim 1 wherein said hopper vent includes a user-actuatable discharge that does not require tools to remove said window frame from said frame.
  • 3. The hopper vent of claim 1 wherein said hopper vent has an interior side and an exterior side and said window frame is removable from the interior side of said hopper vent.
  • 4. The hopper vent of claim 1 wherein said window frame is spring loaded by bias springs into said frame.
  • 5. A method for removing a window frame from a hopper vent, said method including the step of:actuating a user-actuatable discharge, wherein said window frame includes a pivot and forms a central opening containing a transparent insert and said frame forms a central opening containing said window frame and said window frame is directly removable from said frame and wherein said pivot is inserted into a pivot insert aperture in said frame to install said window frame into said frame; wherein said pivot includes a base plate having secured thereto a pivot bias spring to bias said pivot so that said pivot is movable relative to said window frame; wherein said base plate includes an installment notch, said installment notch securing said base plate within a recess within said window frame whereby said spring biases said plate to an engage or disengage position.
  • 6. A hopper vent including:a window frame forming a central opening containing a transparent insert and also including at least one pivot; and a frame forming a central opening containing said window frame, wherein said window frame is affixed to said frame by inserting said at least one pivot into at least one pivot insert aperture in said frame and permitting the window frame to be opened; wherein said at least one pivot includes a base plate having secured thereto a pivot bias spring to bias said pivot so that said pivot is movable relative to said window frame; wherein said base plate includes an installment notch, said installment notch securing said base plate within a recess within said window frame whereby said spring biases said plate to an engage or disengage position.
  • 7. The hopper vent of claim 6 wherein said window frame is spring loaded by bias springs into said frame.
  • 8. The hopper vent of claim 6 wherein said window frame may be pivoted open and fixedly positioned at a plurality of predetermined positions.
  • 9. The hopper vent of claim 8 wherein said window frame is fixedly positioned at said predetermined positions by spring compressing force.
  • 10. The hopper vent of claim 8 wherein said window frame further includes at least one positioning nub and said frame further includes at least one positioning slot.
  • 11. The hopper vent of claim 10 further including a bias spring wherein said positioning nub is introduced into said positioning slot by said bias spring.
  • 12. A method for opening a window frame of a hopper vent including the step of:pivoting the window frame open using a pivot system, said pivot system affixing said window frame to a frame forming a central opening containing said frame, said pivot rotating about a single axis of rotation without lateral displacement to open said window frame, wherein said window frame is directly removable from said frame; wherein said pivot system includes a base plate having secured thereto a pivot bias spring to bias said pivot so that said pivot is movable relative to said window frame; wherein said base plate includes an installment notch, said installment notch securing said base plate within a recess within said window frame whereby said spring biases said plate to an engage or disengage position.
  • 13. A hopper vent including:a window frame having at least one retractable pivot and forming a central opening containing a transparent insert; and a frame forming a central opening containing said window frame wherein said window frame is installable in said frame by inserting said at least one retractable pivot into at least one pivot insert aperture in said frame; wherein said at least one pivot includes a base plate having secured thereto a pivot bias spring to bias said pivot so that said pivot is movable relative to said window frame; wherein said base plate includes an installment notch, said installment notch securing said base plate within a recess within said window frame whereby said spring biases said plate to an engage or disengage position.
  • 14. A hopper vent including:a window frame including at least one retractable pivot; and a frame forming a central opening containing said window frame, wherein said window frame is affixed to said frame by a inserting said at least one retractable pivot into at least one pivot insert aperture in said frame; wherein said at least one pivot includes a base plate having secured thereto a pivot bias spring to bias said pivot so that said pivot is movable relative to said window frame; wherein said base plate includes an installment notch, said installment notch securing said base plate within a recess within said window frame whereby said spring biases said plate to an engage or disengage position.
US Referenced Citations (14)
Number Name Date Kind
1780492 Malm Nov 1930 A
2185888 Donahoe Jan 1940 A
2203753 Strandt Jun 1940 A
2733487 Hauck Feb 1956 A
2889591 Pratt Jun 1959 A
3091008 Riegelman May 1963 A
3344557 Lewin Oct 1967 A
4125141 Stillwell Nov 1978 A
4363350 Beckerer Dec 1982 A
4502260 Machler Mar 1985 A
5315798 Zarwell May 1994 A
5511352 Sholton Apr 1996 A
5675948 Boesch Oct 1997 A
5784839 La Vanway Jul 1998 A