The present application is based on, and claims priority from JP Application Serial Number 2019-081622, filed Apr. 23, 2019, the disclosure of which is hereby incorporated by reference herein in its entirety.
The present disclosure relates to a horizontal articulated robot.
JP-A-2016-41453 (Patent Literature 1) discloses a horizontal articulated robot configured by a base, a first arm set to be rotatable in a two-dimensional plane with respect to the base, a second arm set to be rotatable within the two-dimensional plane with respect to the first arm, a guide shaft movable in the up-down direction orthogonal to the two-dimensional plane with respect to the second arm, and a work gripping mechanism such as a chuck provided at the distal end of the guide shaft.
In such a horizontal articulated robot, the work gripping mechanism is moved to a target position by appropriately setting rotation angles of the first arm and the second arm in the two-dimensional plane. Work such as gripping of work can be performed in the target position.
However, in the robot described in Patent Literature 1, unless sufficient spaces are set in a movable region of the first arm and a movable region of the second arm, the second arm collides with an obstacle when the distal end portion of the second arm approaches the base.
A horizontal articulated robot according to an application example of the present disclosure includes: a base; a first arm configured to turn around a turning axis that passes through the base; a second arm provided in the first arm and configured to slide with respect to the first arm to extend and contract; and a driving source configured to generate a driving force for causing the second arm to slide with respect to the first arm. When contracted, the second arm overlaps the base in a plan view from an axial direction of the turning axis.
Preferred embodiments of the present disclosure are explained in detail below with reference to the accompanying drawings.
First, a horizontal articulated robot 1 according to a first embodiment is explained.
The horizontal articulated robot 1 shown in
The horizontal articulate robot 1 shown in FIGS. 1 and 3 includes a base 11, a first arm 21 coupled to the base 11, a second arm 22 coupled to the first arm 21, a third arm 23 coupled to the second arm 22, and an end effector 24 coupled to the third arm 23. The first arm 21 turns with respect to the base 11 around a turning axis J1 that passes through the base 11. The second arm 22 translates, that is, slides along a sliding axis J2 along which the first arm 21 extends. The horizontal articulated robot 1 includes, as shown in
In the figures of this application, for convenience of explanation, an axis parallel to the sliding axis J2 is represented as an X axis, an axis parallel to the turning axis J1 is represented as a Z axis, and an axis orthogonal to both of the X axis and the Y axis is represented as a Y axis. The distal ends of arrows indicating the axes are referred to as distal ends of the axes. Proximal ends of the arrows are referred to as proximal ends of the axes. Further, in the following explanation, for convenience of explanation, the distal end side of the Z axis is referred to as “upper” as well and the proximal end side of the Z axis is referred to as “lower” as well.
In such a horizontal articulated robot 1, the end effector 24 can be moved to a target position by combining a turning movement of the first arm 21 around the turning axis J1 and a sliding movement of the second arm 22 along the sliding axis J2. Since the second arm 22 extends and contracts along the sliding axis J2 with respect to the first arm 21, for example, when the first arm 21 is turned, the second arm 22 can be contracted. Consequently, when the first arm 21 turns in a contracted state of the second arm 22, it is possible to reduce sweeping areas of the first arm 21 and the second arm 22. In other words, a rotation radius of the end effector 24 can be reduced. Accordingly, it is possible to realize the horizontal articulated robot 1 that less easily interferes with an obstacle and the like even when the horizontal articulated robot 1 is set in a narrow place.
The sections of the horizontal articulated robot 1 are explained below.
The base 11 shown in
The pedestal 112 is formed in a tabular shape. The lower surface of the pedestal 112 is in contact with the setting surface 10. The base lower part 114 is set on the upper surface of the pedestal 112.
The external shape of the base lower part 114 is formed in, for example, a columnar shape. The inside of the base lower part 114 may be a hollow. In that case, a controller that controls the operations of the sections of the horizontal articulated robot 1, a power supply device that supplies electric power to the sections of the horizontal articulated robot 1, and the like can be incorporated in the inside of the base lower part 114. The controller, the power supply device, and the like may be provided on the outside of the base lower part 114.
The base upper part 116 is formed in a tubular shape including an inner hollow part 116a. The base lower part 114 can be inserted into the inner hollow part 116a. Consequently, the base upper part 116 can be displaced along the Z axis by inserting and removing the base lower part 114 into and from the inner hollow part 116a. As a result, the base 11 is capable of extending and contracting along the turning axis J1.
The base 11 includes a driving device 30 provided in an upper part of the base lower part 114. The driving device 30 according to this embodiment includes piezoelectric actuators 301 including piezoelectric elements. When the piezoelectric elements included in the piezoelectric actuators 301 are energized, the piezoelectric elements vibrate to generate a driving force for sending out the base upper part 116 in the up-down direction.
Further, the driving device 30 includes a section to be driven 302 provided in the inner hollow part 116a and fixed to the base upper part 116. The section to be driven 302 is formed in a long shape that extends along the turning axis J1 (the Z axis). The section to be driven 302 receives a driving force generated by the piezoelectric actuators 301 and is displaced up and down with respect to the piezoelectric actuators 301. Consequently, as indicated by an arrow M0 in
As explained above, the base 11 according to this embodiment extends and contracts along the turning axis J1. Consequently, the end effector 24 coupled to the third arm 23 can be displaced up and down. The end effector 24 can be moved to a target position. Since the base 11 supports the first arm 21, the second arm 22, and the like, the external shape and the like of the base 11 need to be formed relatively large. Accordingly, it is possible to prevent an increase in the size of the entire horizontal articulated robot 1 by giving an extending and contracting function to the base 11. Further, an arm having an extending and contracting function may be provided between the third arm 23 and the end effector 24. However, in that case, the mass of a portion away from the turning axis J1 increases. Then, since torque necessary for the turning of the second arm 22 increases, this embodiment is suitable from such a point of view as well.
The driving device 30 may include linearly moving mechanisms, for example, electromagnetic actuators other than the piezoelectric actuators 301. On the other hand, since the piezoelectric actuators 301 can achieve a reduction in the size of the driving device 30, the piezoelectric actuators 301 contribute to a reduction in the size of the horizontal articulated robot 1 as well. When the piezoelectric actuators 301 are used, it is possible to omit a mechanism that transmits a driving force of a speed reducer or the like. Therefore, from this point of view as well, it is possible to achieve a reduction in the size and simplification of the structure of the horizontal articulated robot 1.
When the arm having the extending and contracting function is provided between the third arm 23 and the end effector 24, the extending and contracting function of the base 11 may be omitted.
The first arm 21 shown in
The turning axis J1 is an axis that passes through the base 11 and is parallel to the Z axis. By turning the first arm 21 around the turning axis J1 that passes through the base 11 in this way, the second arm 22 sliding with respect to the first arm 21 can also be turned around the turning axis J1. Consequently, the sliding axis J2, which is an axis along which the second arm 22 slides, can also be turned around the turning axis J1.
A driving device 31 is interposed between the base 11 and the first arm 21. The first arm 21 can be turned with respect to the base 11 by a driving force generated by the driving device 31.
The driving device 31 shown in
The base coupling section 311 shown in
The section to be driven 312 shown in
As explained above, the piezoelectric actuators 313 shown in
The bearing 314 shown in
The piezoelectric actuators 313 may be substituted by any turning mechanisms, for example, electromagnetic motors. On the other hand, since the piezoelectric actuators 313 can achieve a reduction in the size and a reduction in the thickness of the driving device 31, the piezoelectric actuators 313 have an advantage that the piezoelectric actuators 313 contribute to a reduction in the size of the horizontal articulated robot 1. When the piezoelectric actuators 313 are used, since a mechanism for transmitting a driving force of a speed reducer or the like can be omitted, from such a point of view as well, it is possible to achieve a reduction in the size and simplification of the structure of the horizontal articulated robot 1.
The second arm 22 shown in
When the second arm 22 is located on the most proximal end side of the X axis in a sliding range of the second arm 22, that is, when the second arm 22 is in a state shown in
On the other hand, when the second arm 22 is located at the most distal end side of the X axis in the sliding range of the second arm 22, that is, when the second arm 22 is in a state shown in
Since the second arm 22 slides with respect to the first arm 21 in this way, the second arm 22 has an extending and contracting function.
In the horizontal articulated robot 1 explained above, for example, when the end effector 24 is moved toward the distal end side of the X axis, the second arm 22 only has to be simply extended. When the end effector 24 is moved in that way, the length along the Y axis of the horizontal articulated robot 1 does not change. Accordingly, even when an obstacle is present beside the Y axis in the horizontal articulated robot 1, it is possible to cause the horizontal articulated robot 1 to perform work while avoiding contact of the obstacle and the second arm 22 and the like.
In the horizontal articulated robot 1, as shown in
In the extended state of the second arm 22, in the plan view from the axial direction of the turning axis J1, the second arm 22 may or may not overlap the base 11. However, when the second arm 22 overlaps the base 11, the area of an overlapping portion of the second arm 22 in the extended state and the base 11 is smaller than the area of an overlapping portion of the second arm 22 in the contracted state and the base 11.
The driving device 32 is interposed between the first arm 21 and the second arm 22.
The driving device 32 shown in
The driving device 32 shown in
The number of the piezoelectric actuators 321 included in the driving device 32 is not particularly limited and may be one or may be plural.
The driving device 32 may include a mechanism for relaying and transmitting the driving force generated from the piezoelectric actuators 321. However, in this embodiment, the driving force generated from the piezoelectric actuators 321 is directly transmitted to the section to be driven 323. That is, the second arm 22 is slid with respect to the first arm 21 by direct drive. With such a configuration, the mechanism for relaying and transmitting the driving force is unnecessary. Therefore, it is possible to simplify the structure of the driving device 32 and achieve a reduction in the size of the driving device 32.
The section to be driven 323 shown in
The numbers of the guide blocks 322 and the guide rails 324 included in the driving device 32 are not particularly limited and may be respectively one or may be respectively plural.
As explained above, the horizontal articulated robot 1 according to this embodiment includes the base 11, the first arm 21 configured to turn around the turning axis J1 that passes through the base 11, the second arm 22 provided in the first arm 21 and configured to slide with respect to the first arm 21 and extend and contract, and the driving device 32 including the piezoelectric actuators 321 (the driving sources) configured to generate a driving force for sliding the second arm 22 with respect to the first arm 21. When contracted, the second arm 22 overlaps the base 11 in the plan view from the axial direction of the turning axis J1.
With such a horizontal articulated robot 1, since the second arm 22 can be housed in the space above the base 11, when the second arm 22 is contracted, the length along the X axis of the horizontal articulated robot 1 can be reduced. Consequently, when the first arm 21 is turned around the turning axis J1, it is possible to sufficiently reduce the sweeping areas of the first arm 21 and the second arm 22. As a result, it is possible to set the horizontal articulated robot 1 and cause the horizontal articulated robot 1 to perform work even in a narrow place.
Since the second arm 22 can be housed in the space above the base 11, the entire length of the second arm 22 can be secured sufficiently long. Consequently, when the second arm 22 is extended, it is possible to sufficiently increase the distance from the base 11 to a most distant point to which the end effector 24 can reach along the sliding axis J2. As a result, it is possible to increase a workable range in the horizontal articulated robot 1 without increasing the entire length of the horizontal articulated robot 1 along the sliding axis J2. In other words, it is possible to realize the horizontal articulated robot 1 in which both of a reduction in size and expansion of a movable region are achieved.
“The second arm 22 overlaps the base 11” indicates a state in which a part of the second arm 22 overlaps the inner side of the outer edge of the base 11 in the plan view from the axial direction of the turning axis J1. The effects explained above can be expected more as there are more overlapping portions. For example, the turning axis J1 desirably passes through the second arm 22.
The second arm 22 according to this embodiment includes a distal end 221, which is a part that slides with respect to the first arm 21 to thereby have the longest distance from the turning axis J1 on the sliding axis J2 orthogonal to the turning axis J1, and a proximal end 222, which is a part most distant from the distal end 221 on the sliding axis J2. In other words, the distal end 221 is a part most distant from the turning axis J1 in the second arm 22 when the second arm 22 is extended most. In this embodiment, when the second arm 22 is in a most contracted state, that is, in a state in which the distance between the distal end 221 and the turning axis J1 is the shortest, the proximal end 222 overlaps the base 11 in the plan view from the axial direction of the turning axis J1.
With such a configuration, it is possible to prevent the proximal end 222 of the second arm 22 from protruding from the base 11 in the plan view. In other words, in
As shown in
With such a configuration, compared with a case where the piezoelectric actuators 321 overlap the base 11, it is possible to secure a long distance between the piezoelectric actuators 321 and the turning axis J1 along the sliding axis J2. Accordingly, when the second arm 22 is extended by the driving device 32, it is possible to cause the distal end 221 of the second arm 22 to reach a more distant part. Since the piezoelectric actuators 321 are provided in the first arm 21, it is possible to reduce the weight of the second arm 22 and more smoothly slide the second arm 22.
Further, the first arm 21 is desirably capable of turning 360° around the turning axis J1. Specifically, since the first arm 21 according to this embodiment is coupled to the upper end of the base 11, it is unlikely that the first arm 21 interferes with the base 11. Accordingly, the first arm 21 can be rotated around the turning axis J1. Consequently, compared with a case where the first arm 21 cannot be rotated, it is possible to reduce a region that the end effector 24 cannot reach. It is possible to further expand the movable region of the horizontal articulated robot 1.
The piezoelectric actuators 321 may be substituted by any linearly moving mechanisms, for example, electromagnetic actuators.
The third arm 23 shown in
The driving device 33 shown in
The end effector 24 shown in
The horizontal articulated robot 1 according to a second embodiment is explained.
The second embodiment is explained below. In the following explanation, differences from the first embodiment are mainly explained. Explanation of similarities to the first embodiment is omitted. In
The second embodiment is the same as the first embodiment except that the configuration of the first arm 21 is different.
In the first embodiment explained above, the first arm 21 is formed in the shape having the long axis extending along the X axis. On the other hand, in this embodiment, the first arm 21 is formed in a columnar shape overlapping the base 11. The driving device 32 including the piezoelectric actuators 321 is provided in such a first arm 21. Consequently, the piezoelectric actuators 321 overlap the base 11 in the plan view from the axial direction of the turning axis J1. Specifically, at least a part of the driving device 32 including the piezoelectric actuators 321 shown in
With such a configuration, in a contracted state of the second arm 22, the proximal end 222 of the second arm 22 can be protruded from the base 11. Then, the distal end 221 of the second arm 22 can be brought closer to the turning axis J1. In other words, the end effector 24 can be moved to a position closer to the turning axis J1. As a result, it is possible to cause the end effector 24 to preform work in a region close to the base 11.
The second arm 22 according to this embodiment includes the distal end 221, which is a part that slides with respect to the first arm 21 to thereby have the longest distance from the turning axis J1 on the sliding axis J2 orthogonal to the turning axis J1, and the proximal end 222, which is a part most distant from the distal end 221 on the sliding axis J2. In this embodiment, when the second arm 22 is in a most contracted state, that is, in a state in which the distance between the distal end 221 and the turning axis J1 is the shortest, the distal end 221 and the proximal end 222 are located opposite to each other across the turning axis J1 in the plan view from the axial direction of the turning axis J1. In other words, the turning axis J1 is located between the distal end 221 and the proximal end 222.
With such a configuration, even if the entire length of the second arm 22 is increased, it is possible to reduce the distance between the distal end 221 of the second arm 22 and the turning axis J1. In other words, it is possible to increase the entire length of the second arm 22 and cause the distal end 221 to reach a more distant part and, on the other hand, move the distal end 221 to a position closer to the turning axis J1. Accordingly, it is possible to further expand a movable range of the end effector 24 along the sliding axis J2. As a result, it is possible to realize the horizontal articulated robot 1 in which both of a reduction in size and further expansion of a movable region are achieved.
In the second embodiment explained above, the same effects as the effects in the first embodiment are obtained.
The horizontal articulated robot 1 according to a third embodiment is explained.
The third embodiment is explained below. In the following explanation, differences from the second embodiment are mainly explained. Explanation of similarities to the second embodiment is omitted. In
The third embodiment is the same as the first embodiment except that the configurations of the first arm 21 and the driving device 31 are different.
The first arm 21 according to this embodiment is used as the section to be driven 312 according to the first embodiment as well. As shown in
On the other hand, as in the first embodiment, the piezoelectric actuators 321 shown in
More specifically, the driving device 31 included in the horizontal articulated robot 1 according to this embodiment includes the bearing 314 provided between the base 11 and the first arm 21. The bearing 314 includes the outer ring 314a coupled to the base coupling section 311, the inner ring 314b coupled to the section to be driven 312, and the rolling body 314c provided between the outer ring 314a and the inner ring 314b. The piezoelectric actuators 321 (the driving sources) are located in the inner hollow part 312b of the section to be driven 312 (the first arm 21) and on the inner side of the inner ring 314b.
With such a configuration, parts of the piezoelectric actuators 321 can be fit in the inner hollow part 312b. Consequently, it is possible to reduce the height of the horizontal articulated robot 1. In other words, it is possible to reduce the length along the Z axis of the horizontal articulated robot 1 and achieve a reduction in the size of the horizontal articulated robot 1.
In the third embodiment explained above, the same effects as the effects in the first and second embodiments are obtained.
The horizontal articulated robot according to the present disclosure is explained above based on the embodiments shown in the figures. However, the present disclosure is not limited to this. The components of the sections can be replaced with any components having the same functions. Any other components may be added to the embodiments.
In the embodiments, the turning axis J1 and the sliding axis J2 are orthogonal to each other. However, embodiments of the present disclosure are not limited to this. The turning axis J1 and the sliding axis J2 may cross at an angle other than being orthogonal.
Number | Date | Country | Kind |
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2019-081622 | Apr 2019 | JP | national |