This application claims the benefit of priority from Chinese Patent Application No. 202011498580.3, filed on Dec. 18, 2020. The content of the aforementioned application, including any intervening amendments thereto, is incorporated herein by reference in its entirety.
This application relates to geological exploration, and more particularly to a horizontal drilling machine.
The trenchless horizontal directional technology is one of the most important indicators to measure the national technical level in the trenchless field, and plays a core role in promoting the development of horizontal directional drilling technology, which has good social benefits and application prospects. As a commonly-used device in the trenchless drilling, the horizontal drilling machine plays an important role in the geological exploration.
The operation process of the existing horizontal drilling machines in the hard-rock drilling process is described as follows. (1) An active drill pipe is connected to a screw motor. (2) A hydraulic impact drilling tool is connected to the screw motor. (3) The impact rock-fragmentation drilling operation is performed. (4) The drilling tool is taken out after the operation is completed. The existing horizontal drilling machines can satisfy the demand for non-core drilling detection, but they still struggle with the following drawbacks. Firstly, the existing horizontal drilling machine has low drilling efficiency and high costs. Secondly, the single operation mode is not suitable for the core drilling. With the increase of the exploration depth, especially when the exploration depth reaches hundreds of meters or thousands of meters, the drilling operation will become extremely time-consuming.
An object of this application is to provide a horizontal drilling machine with an impact device to solve the above technical problems, where the horizontal drilling machine has a simple and compact structure and convenient operations, and can greatly increase the drilling efficiency and collect an intact core sample.
The technical solutions of this application are described as follows.
This application provides a horizontal drilling machine with an impact device, comprising:
a control system;
a support frame;
an armored cable;
a cable-straightening mechanism;
a cable-feeding mechanism;
a washing pump;
a power head;
a drill pipe;
a drilling tool;
a fishing device with the impact device;
a core tube; and
a thrust cylinder;
wherein the cable-straightening mechanism and the cable-feeding mechanism are fixedly provided on the support frame; one end of the thrust cylinder is hinged with the support frame, and the other end of the thrust cylinder is connected to the power head through a connecting block; the power head is arranged on a slid rail of the support frame, and the thrust cylinder can drive the power head to move on the slid rail through extension and retraction of a piston rod; the power head is connected to the drill pipe through an active drill pipe to drive the drill pipe to rotate; one end of the armored cable is connected to the control system, and the other end of the armored cable passes through the cable-straightening mechanism, the cable-feeding mechanism and a sealing joint to be connected to the fishing device with the impact device in the drill pipe; the armored cable is wound on a storage rack, a fishing head of the fishing device with the impact device is connected to a spearhead of the core tube to lower and recover the drilling tool; the impact device of the fishing device is configured to transmit an impact force to the drill pipe through a transmission block to perform impact vibration drilling on hard formation; the sealing joint is arranged on the power head and is communicated with an inner cavity of the active drill pipe; a water outlet of the washing pump is communicated with the inner cavity of the active drill pipe through a rotating water-supply device; and the rotating water-supply device is arranged on the power head.
In an embodiment, the cable-straightening mechanism comprises multiple sets of rolling wheels. The multiple sets of rolling wheels are fixedly arranged on the support frame, each set of rolling wheels comprises two rolling wheels; axes of the two rolling wheels in the same set are located in a vertical plane; and vertical planes in which axes of the multiple sets of rolling wheels are located are parallel to each other.
In an embodiment, the cable-feeding mechanism comprises a box body, an upper friction wheel and a lower friction wheel. The upper friction wheel and the lower friction wheel are fixedly arranged in the box body; an axis of the upper friction wheel is parallel to an axis of the lower friction wheel; the axis of the upper friction wheel and the axis of the lower friction wheel are located in a vertical plane; and the vertical plane in which the axes of the upper friction wheel and the lower friction wheel are located is parallel to the vertical planes in which the axes of the multiple sets of rolling wheels are located. The box body is provided with a through-hole for the armored cable to pass through; and a wheel shaft of the lower friction wheel is connected to a motor via a speed reducer.
In an embodiment, the horizontal drilling machine further comprises a rotating chuck and a damper. The rotating chuck and the damper are arranged on an end of the support frame near a drill hole; the damper is configured to clamp the drill pipe, and the rotating chuck is configured to connect the drill pipe with the active drill pipe.
In an embodiment, the power head comprises a motor, a reduction gearbox, a transmission shaft and the active drill pipe. The motor is arranged on the reduction gearbox, and an output shaft of the motor is located in the reduction gearbox. The output shaft of the motor is provided with a driving gear. The transmission shaft is arranged in the reduction gearbox and is provided with a first driven gear and a second driven gear. The active drill pipe is arranged on the reduction gearbox and is provided with a third driven gear. The driving gear is engaged with the first driven gear, and the second driven gear is engaged with the third driven gear. An axis of the output shaft of the motor is parallel to the transmission shaft and the active drill pipe, and an end of the active drill pipe extending out of the reduction gearbox is provided with a screw thread.
In an embodiment, a diameter of the sealing joint is larger than that of a steel pipe, and a seal ring is arranged in the sealing joint.
In an embodiment, the damper comprises a first oil cylinder, a second oil cylinder, two slip assemblies, a top plate, a bottom plate, and two side plates. The top plate and the bottom plate and the two side plates together form a square tubular structure; and the square tubular structure is arranged on the support frame. The top plate is provided with a first drill pipe hole for the drill pipe to pass through; and the bottom plate is provided with a second drill pipe hole for the drill pipe to pass through; and the first and second drill pipe holes are coaxially provided. The two slip assemblies are respectively arranged on both sides of the first and second drill pipe holes; and slips of the two slip assemblies are arranged opposite to each other. The first oil cylinder and the second oil cylinder are arranged on the support frame, and respectively located at two ends of the square tubular structure; and piston rods of the first oil cylinder and the second oil cylinder II are arranged opposite to each other and are respectively connected to the two slip assemblies.
In an embodiment, the rotating chuck comprises an oil motor, a reduction gearbox, a first transmission shaft, a second transmission shaft, a protecting tube, a rotating oil-separating tube, a fixed oil-separating tube, a slip assembly and a centralizer. The oil motor is arranged on the reduction gearbox; an output shaft of the oil motor is located in the reduction gearbox. The output shaft of the oil motor is provided with a driving gear. The first transmission shaft is provided in the reduction gearbox, and the first transmission shaft and the second transmission shaft are arranged in the reduction gearbox; the first transmission shaft is provided with a first driven gear and a second driven gear; the second transmission shaft is provided in the reduction gearbox; the second transmission shaft is provided with a third driven gear and a fourth driven gear. The fixed oil-separating tube is arranged on a bottom plate of the reduction gearbox; an annular oil groove is arranged on a side of the fixed oil-separating tube; the fixed oil-separating tube is sleeved in the rotating oil-separating tube. The rotating oil-separating tube is provided with a fifth driven gear. The driving gear is engaged with the first driven gear, the second driven gear is engaged with the third driven gear; and the fourth driven gear is engaged with the fifth driven gear. Axes of the output shaft of the oil motor, the first transmission shaft, the second transmission shaft and the fixed oil-separating tube are parallel to each other and are located in the same plane. The protecting tube is connected to the reduction gearbox through a bolt. The slip assembly is arranged in the protecting tube and is connected to the rotating oil-separating tube. The centralizer is arranged on the protecting tube. The reduction gearbox is fixedly arranged on the support frame; and the fixed oil-separating tube is coaxial with the drill pipe.
In an embodiment, the fishing device with an impact device comprises a casing, a motor, a driving gear, a driven gear, a pneumatic piston, a trapezoidal cone head, an impact plate, and an electromagnet. The casing has a barrel-shaped structure, and two ends of the casing are respectively provided with an end cover. The motor, the pneumatic piston and the impact plate are arranged in the casing; an inner cavity of the casing is divided by the impact plate into two cavities; the motor is arranged in one of the two cavities; and an output shaft of the motor is provided with the driving gear. The driving gear is engaged with the driven gear; a rotating shaft of the driven gear is provided with a swing rod bearing; an end of a swing rod of the swing rod bearing is hinged with the pneumatic piston; the pneumatic piston is arranged in a piston cylinder; and the piston cylinder is fixedly connected to the impact plate. The other of the two cavities is provided with the electromagnet, two transmission blocks and the trapezoidal cone head. The electromagnet is arranged in a middle of an end surface of the impact plate and is connected to the armored cable. A side wall of the casing is provided with two through holes; the two through holes are coaxial; the two transmission blocks are respectively in the two through holes, and are connected through a first spring. The trapezoidal cone head is arranged between the two transmission blocks; a smaller end of the trapezoidal cone head faces toward the electromagnet; and a second spring is arranged between a larger end of the trapezoid cone head and the end cover.
Compared with the prior art, the present disclosure has the following beneficial effects.
The present disclosure realizes the delivery and recovery of a horizontal drilling machine by utilizing the pressure of a fluid medium and the pushing of the armored cable, and at the same time, the impact device of the fishing head is powered by the armored cable to render the electromagnet in the fishing head magnetic to attract the trapezoidal cone head connected to the spring I to move upward, so that the two transmission blocks extend out of the casing to be clamped into the corresponding position of the drill pipe. At this time, the motor of the impact device is working and drives the pressure piston connected to the crank to move back and forth, and thus transmitting the impact force to the drill pipe through the transmission block to achieve the impact drilling. After the drilling, the armored cable stops supplying power, and the motor stops working. At this time, the electromagnet loses the magnetism, so that the trapezoidal cone head is reset under the elastic effect of the spring, and the two transmission blocks are also reset. And then the core tube is lifted out, and the round trip of drilling is completed. In this way, the drilling and coring of strata can be realized, which can satisfy the coring and rapid drilling demand for hard strata. The horizontal drilling machine provided herein has a simple and compact structure and convenient operations.
In the drawings, 1, storage rack; 2, cable-feeding mechanism; 3, cable-straightening mechanism; 4, washing pump; 5, water pipe; 6, motor; 7, power head; 8, sealing joint; 9, rotating water-supply device; 10, active drill pipe; 11, armored cable; 12, rotating chuck; 13, damper; 14, drill pipe; 15, drilling tool; 16, core tube; 17, support frame; 18, thrust cylinder; 19, connecting block; 20, fishing device; 21, photoelectric slip ring; and 22, control system.
The disclosure will be further described below in detail with reference to the accompanying drawings and embodiments.
As shown in
Referring to an embodiment illustrated in
In an embodiment, the damper 13 is arranged for clamping the drill pipe 14 to guide the drill pipe 14. As shown in
In an embodiment illustrated in
The armored cable 11 is wound on a storage rack 1. An end of the armored cable 11 is connected to the control system 23, and the other end of the armored cable 11 is connected to the fishing device with the impact device 20 arranged in the drill pipe 14 through the cable-straightening mechanism 3, the cable-feeding mechanism 2 and the sealing joint 8. The sealing joint 8 is arranged on the power head 7 and is communicated with an inner cavity of the active drill pipe 10. The diameter of the sealing joint 8 is larger than that of the armored cable 11, and a seal ring is arranged between the sealing joint 8 and the armored cable 11.
In an embodiment illustrated in
In an embodiment illustrated in
As illustrated in
Number | Date | Country | Kind |
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202011498580.3 | Dec 2020 | CN | national |