Our invention relates to a horizontal sidewall fire protection sprinkler.
Fire protection sprinklers conventionally are connected to a conduit to receive a pressurized fire-extinguishing fluid, such as water. A typical fire protection sprinkler has a base with a threaded portion for connection to the conduit, and an output orifice to output the fluid-extinguishing fluid to provide fire control and/or fire suppression. The output orifice is sealed by a seal cap that is held in place by a release mechanism. The release mechanism is designed to release the seal cap under predetermined conditions, thereby initiating the flow of the fire-extinguishing fluid. A typical release mechanism includes a thermally-responsive element, e.g., a frangible bulb or a fusible link, and may include a latching mechanism.
Fire protection sprinklers may be mounted in a “horizontal sidewall” configuration, i.e., mounted to a wall, at a certain distance below a ceiling. A horizontal sidewall fire protection sprinkler has an output orifice that is oriented so as to output the fire-extinguishing fluid horizontally and spray the fire-extinguishing fluid onto an area to be protected that is primarily in front of the fire protection sprinkler. Horizontal sidewall fire protection sprinklers are particularly useful in applications in which overhead piping is not easily installed, e.g., in residential applications including hotels, dormitories, and private residences. Horizontal sidewall fire protection sprinklers may also be used in commercial applications, e.g., office buildings and retail spaces.
Horizontal sidewall fire protection sprinklers may project from a surface of the wall, or horizontal sidewall fire protection sprinklers may be recessed in the wall so that only a portion of the fire protection sprinkler projects beyond the surface of the wall. Alternatively, horizontal sidewall fire protection sprinklers may be designed to be concealed within the wall, for example, by a cover plate, prior to actuation of the fire protection sprinkler.
Underwriters Laboratories® Standard 199 (UL 199), published by Underwriters Laboratories®, on Northbrook, Ill., United States, specifies testing requirements for horizontal sidewall fire protection sprinklers used in commercial applications. Tests verify such features as the ability of the horizontal sidewall fire protection sprinkler to evenly distribute a fluid to a horizontal plane above a floor of a test room, and to distribute the fluid to walls of the test room. United States Underwriters Laboratories® Standard 1626 (UL 1626), also published by Underwriters Laboratories®, specifies testing requirements for horizontal sidewall fire protection sprinklers used in residential applications. Tests verify such features as the ability of the horizontal sidewall fire protection sprinkler to evenly distribute a fluid to a horizontal place above a floor of a test room, and to distribute at least twenty percent of the fluid discharged from the horizontal sidewall fire protection sprinkler to the walls of the test room, with each wall receiving a portion of the fluid that is proportional to a ratio of the length of the wall to a perimeter of the room. The size of the test room used for the UL 1626 fluid distribution tests is based on the coverage area of the horizontal sidewall sprinkler, where the coverage area consists of a rectangle having a length perpendicular to the surface of the wall in which the horizontal sidewall fire protection sprinkler is installed, and having a width parallel to the surface of the wall in which the horizontal sidewall fire protection sprinkler is installed.
In a preferred embodiment of our invention described herein, a horizontal sidewall fire protection sprinkler is configured to change from a non-actuated state to an actuated state when ambient temperature in the occupancy reaches a predetermined temperature, and, when in the actuated state, to receive a fluid from a fluid supply and output the fluid to an occupancy in the actuated state. The fire protection sprinkler comprises a sprinkler body having an inlet, an outlet, and an inner wall, near the inlet, the inlet and the outlet defining a fluid passage. A sealing assembly has an outer surface that is configured to seal the outlet of the sprinkler body when the sealing assembly is in a sealed state and the fire protection sprinkler is in the non-actuated state. A sleeve body has an inner end that is secured to an outer surface of the sprinkler body, and an outer end with an opening. A yoke is mounted in the opening of the sleeve body, the yoke substantially spanning a diameter of the opening of the sleeve. A load screw is configured to be positioned in a loaded position, in which the load screw is urged by the yoke toward the outer surface of the sealing assembly, thereby holding the sealing assembly in the sealed state when the fire protection sprinkler is in the non-actuated state. Levers are configured to move from a retaining position, when the fire protection sprinkler is in the non-actuated state, in which the levers hold the yoke in the opening of the sleeve body and hold the load screw in the loaded position, and a released position, when the fire protection sprinkler is in the actuated state, in which the levers do not hold either of the yoke in the opening of the sleeve body and the load screw in the loaded position. A soldered link is configured to maintain the levers in the retaining position when the fire protection sprinkler is in the non-actuated state, and to fail when ambient temperature in the occupancy reaches the predetermined temperature and the fire protection sprinkler is in the actuated state, thereby releasing the levers so that the levers move from the retaining position to the released position. A slide plate is configured to move from a retracted position near the inner wall of the sprinkler body when the sprinkler is in the non-actuated state, to an extended position near the outlet of the sleeve body, and has an outer surface, and a central aperture that surrounds a portion of the fluid passage of the sprinkler body when the slide plate is in the retracted position. A deflector support member is connected to the outer surface of the slide plate and extends from the outer surface of the slide plate toward the opening at the outer end of the sleeve body. A deflector is mounted on the deflector support member and is positioned between the load screw and the outer surface of the sealing assembly. A spring is provided in the sprinkler body between the inner wall of the sprinkler body and the slide plate, the spring being configured to force the slide plate and the deflector support member away from the inner wall of the sprinkler body toward the opening of at the outer end of the sleeve body when the soldered link fails and the fire protection sprinkler is in the actuated state. When the fire protection sprinkler is in the actuated state, the deflector support member and the deflector protrude from outer end of the sleeve body.
According to another embodiment, the deflector support member includes at least one tower, and at least one guide pin that is slidably retained in the at least one tower. The at least one guide pin is configured to move from a retained position, in which the at least one guide pin is housed in the at least one tower, to an extended position, in which the at least one guide pin extends from the at least one tower. The deflector is mounted to the at least one guide pin. The slide plate has at least one aperture configured to retain the at least one tower, and, when the soldered link fails and the fire protection sprinkler is in the actuated state, the spring forces the at least one guide pin to move from the retained position to the extended position.
In yet another embodiment, the sealing assembly comprises a spring washer seated at the outlet of the sprinkler body, and a closure element received in the washer and sealing the outlet of the sprinkler body. When the fire protection sprinkler is in the non-actuated state, the load screw retains the closure element and the spring washer in a sealed position in the outlet of the sprinkler body.
In another embodiment, the sleeve body has a retaining flange that defines the opening at the outer end of the sleeve body. The yoke is self-centering and self-seating on the retaining flange, and has terraced tabs on both ends of the yoke, including a top tab that serves as a vertical seating medium, a middle tab that serves as a horizontal centering medium with an inner diameter of the retaining flange, and a bottom tab that serves as a load bearing medium for the levers when the levers are in the retaining position.
In another embodiment, the horizontal sidewall fire protection sprinkler further comprises a diffuser, attached to the deflector and positioned between the load screw and the seal assembly. The diffuser includes a convex solid portion positioned so that a center of the convex solid portion aligns with an axis of the fluid passage in the sprinkler body. When the fire protection sprinkler is in the non-actuated state, the diffuser transmits the force from the load screw to the seal assembly, and, when the fire protection sprinkler is in the actuated state and outputs the fluid received from the fluid supply, the fluid strikes the convex solid portion of the diffuser. The deflector may include a horizontally extending upper planar portion extending above the axis of the fluid passage, and a vertical portion having an aperture that is positioned above the convex solid portion of the diffuser and below the horizontally extending upper planar portion of the deflector relative to a direction of fluid flow along the axis of the fluid passage. When the fire protection sprinkler is in the actuated state, the fluid passes through the aperture of the vertical portion of the deflector. In addition, the vertical portion of the deflector may include one or more peripheral apertures, each of the one or more peripheral apertures being positioned downstream from the convex solid portion of the diffuser relative to the direction of fluid flow along the axis of the fluid passage.
The fire protection sprinkler is one of a residential sidewall fire protection sprinkler, a sidewall standard spray fire protection sprinkler, or an extended coverage sidewall spray fire protection sprinkler. The fire protection sprinkler may be installed in any one of a residential occupancy, a light hazard occupancy, or an ordinary hazard occupancy, as defined by United States National Fire Protection Association 13, Standard for the Installation of Sprinkler Systems (NFPA 13).
The fire protection sprinkler can have a nominal K-factor of 4.2 gpm/psi1/2, 5.6 gpm/psi1/2, or 8.0 gpm/psi1/2.
In some embodiments, the fire protection sprinkler can provide standard spacing as defined by NFPA 13. In other embodiments, the fire protection sprinkler can provide a coverage area of one of at least 2.44 meters by 2.44 meters and up to and including 4.88 meters by 6.10 meters, at least 2.44 meters by 2.44 meters and up to and including 5.49 meters by 6.71 meters, and at least 2.44 meters by 2.44 meters and up to and including 4.88 meters by 7.32 meters.
In some embodiments, a minimum flow rate of the fire protection sprinkler is one of at least 45.42 liters per minute, and at least 98.42 liters per minute.
In some embodiments, a minimum pressure of the fire protection sprinkler is one of at least 56.54 kilopascals, at least 73.08 kilopascals, and 1206.58 kilopascals or less.
In another embodiment, the deflector support member comprises a frame. The frame is wishbone shaped, having two arms that are attached to the slide plate, and having a top portion that is attached to the deflector. A width of the arms of the frame may be equal to a width of a side of the deflector that is parallel to the arms. The fire protection sprinkler is configured to be installed in a wall of an occupancy, and, when the fire protection sprinkler is in the non-actuated state, the fire protection sprinkler is configured to sit within a recess having a depth of 88.9 mm formed between 38 mm by 89 mm studs in the wall.
In the preferred embodiment, when the soldered link fails and the fire protection sprinkler is in the actuated state, the levers are released from the retaining position to the released position, thereby releasing the yoke and the load screw, and a force of the fluid moves the yoke and the load screw out of and away from the fire protection sprinkler, the force of the spring moves the slide plate outward, from the inner wall of the sprinkler body toward the opening of the sleeve body, and the force of the fluid moves the deflector away from the slide plate to a protruded position relative to the outer end of the sleeve body.
In another embodiment, the horizontal sidewall fire protection sprinkler includes a subassembly including the at least one tower, the at least one guide pin, and the detector. The subassembly is configured to move from a housed position, in which the subassembly is housed within the sleeve body and the at least one guide pin is housed within the at least one tower, to a partially-protruded position, in which the at least one tower protrudes partly from the sleeve body, the at least one guide pin is in the retained position within the at least one tower, and the detector is spaced from the sleeve body an initial protrusion distance. In addition, the subassembly is configured to move from the partially-protruded position to a fully-protruded position, in which the at least one tower protrudes partly from the sleeve, the at least one guide pin is in the extended position, and the detector is spaced from the sleeve body a final protrusion distance that is greater than the initial protrusion distance.
According to one embodiment, the at least one guide pin is inserted through the at least one aperture on the slide plate and is secured to the slide plate with a nut. In another embodiment, the horizontal sidewall fire protection sprinkler includes a ball that is provided between the load screw and the closure element, and, when the fire protection sprinkle is in the non-actuated state the load screw via the ball the and closure element causes the sprinkler washer to detect. The diffuser of the fire protection sprinkler may have an oblong shape. In addition, a length of the diffuser is greater than a width of the diffuser. In one embodiment, a bottom edge of the vertical portion of the detector may include a conical slot. In addition, an edge of the horizontally extending upper planar portion of the detector that is closest to the sprinkler body includes a slot. In another embodiment, the arms of the frame are attached to the slide plate by rivets. According to one embodiment, a width of each of the arms of the frame is greater than a width of a side of the detector that is parallel to the arms of the frame.
Further features and advantages, as well as the structure and operation of various embodiments herein, are described in detail below with reference to the accompanying drawings. The teachings claimed and/or described herein are further described in terms of examples of the embodiments of our invention. These examples are described in detail with reference to the drawings, and it should be understood that the attached drawings serve to explain the functionality of the examples described herein. The architecture of this disclosure is sufficiently flexible and configurable, such that it can be used in ways other than those shown in the drawings. In addition, these embodiments are non-limiting embodiments, in which like reference numerals represent similar structures throughout the several views of the drawings.
Any reference numeral that appears in different figures represents the same element in those figures, even if that element is not described separately with respect to each figure. It should be noted that most of the figures that form part of this disclosure show the outlet of the sprinkler body of the fire protection sprinkler facing upward. The outlet, however, would be oriented to face sideward (i.e., the outlet would be positioned for output of water horizontally). In addition, except where otherwise noted, all directional references to up and down, top and bottom, or upper and lower, etc., relate to the orientation of the drawing being referenced, and not necessarily to the orientation of the fire protection sprinkler when installed.
An actuation structure and mechanism of a horizontal sidewall fire protection sprinkler according to one embodiment is shown in
As shown in
The fire protection sprinkler also has a sleeve body 9 secured to the sprinkler body 2 by means of, for example, threads. A slide plate 10, described in more detail below, is located near an upper surface 2c of the sprinkler body 2 (in the unactuated state), and has a central aperture 10a to allow the slide plate 10 to fit over the outlet end 2b of the sprinkler body 2, as shown in
A yoke 7 spans most of the width of an interior of the sleeve body 9, and urges a load screw 15 downward against an upper surface 12b of the closure element 12, as shown in
When the fire protection sprinkler 1 is fully assembled and in an unactuated state, as shown, for example, in
As known by those skilled in the art, failure of the soldered link 6 may occur due to ambient temperature reaching a predetermined temperature, and results in the release of the levers 4, the yoke 7, the load screw 15, and the closure element 1, as each element is forced out of and away from the fire protection sprinkler 1 by a force of the fluid. In addition, at this time, the force of the fluid moves the deflector 17 away from the slide plate 10 (in an upward direction in
In this embodiment, instead of using relatively long guide pins 14, the guide pins 14 are relatively short and are made stationary by directly attaching the guide pins 14 to the slide plate 10. Nonetheless, it is within the scope of the invention to use relatively long guide pins 14.
A flat concealed cover plate 8 conceals the fire protection sprinkler 1 hen the fire protection sprinkler 1 is unactuated, as shown in
This embodiment provides for two phases of deflector deployment after the soldered link 6 fails, and the yoke 7, the levers 4, and the closure element 12 are forced away (i.e., ejected) from the sprinkler body 2, as shown in
This double phase deployment assures that the deflector 17 achieves sufficient protrusion from a surface of the wall, and allows water to wet adjacent corners in an area to be protected to at least 0.763 meter (30 inches) above a floor elevation.
To further assure complete deployment of the deflector assembly, the spring 11 drives the slide plate 10 outward (toward the right, in
The slide plate 10, the guide pins 14, the deflector 17, and the yoke 7 form a sub-assembly that, as discussed in the arrangement of this embodiment, can provide the following advantageous effects. Because the slide plate 10 slides forward (i.e., toward a right side in
The yoke 7 is self-centering and self-seating within/on a retaining flange 9a of the sleeve body 9, and has terraced tabs on both ends, as shown in
The fire protection sprinkler also has a sleeve body 190 secured to the sprinkler body 110, and a subassembly 180 that is shown in detail in
A yoke 195 spans most of the width of the interior of the sleeve body 190, and urges a load screw 160 downward (in
The deflector/diffuser subassembly 210 is positioned between the load screw 160 and the closure element 140 when the fire protection sprinkler 100 is unactuated. The load screw 160 thus also presses the slide plate 220 toward the upper surface 110c of the sprinkler body 110 (the upper surface of the sprinkler body 110, in the orientation of
Fusion of the soldered link 150 results in the release of the levers 130, the yoke 195, the load screw 160, and the closure element 140, as each element is forced out of and away from the fire protection sprinkler 100 by the force of the fluid. In addition, at this time, the spring 170 forces the slide plate 220 outward from the wall (upward in
Similar to the embodiment discussed above in connection with
As shown in
As shown in
The oblong shape of the diffuser 310 generates a sufficiently broad spray pattern that wets a far wall (i.e., a wall that opposes the wall in which the fire protection sprinkler 100 is installed) including both corners, several inches higher than the requirement set forth in UL 199 (i.e., higher than 0.763 meter (30 inches) above a floor elevation for an extended coverage light hazard (ECLH) type of fire protection sprinkler, for any room size up to 6.096 meters by 6.096 meters (20 feet by 20 feet)).
The fire protection sprinkler 100 is preferably an extended coverage sidewall spray fire protection sprinkler, as defined by NFPA 13, having a nominal K-factor of 8.0 gpm/psi1/2, and permitted for use in light hazard occupancies. The fire protection sprinkler 100 can obtain a coverage area of 4.877 meters by 6.096 meters (16 feet by 20 feet). Further technical details of the fire protection sprinkler 100 are provided below in Tables 1 and 2. Of course, our invention is not limited by the technical details provided in these tables, and these tables are merely examples of this embodiment.
The fire protection sprinkler 600 differs from the fire protection sprinklers 1 and 100 in the structure of the deflector. In particular, the fire protection sprinkler 600 includes a slide plate 635 having a center aperture 635a for fitting over the outlet 612 of the sprinkler body 610. A subassembly 650, including a machined frame 710 and a deflector 750 (see
In some embodiments, the fire protection sprinkler has a length measured along the axis between an inlet and an outlet of less than, for example, 57.15 mm (2.25 inches) prior to actuation, and increasing to more than 63.5 mm (2.50 inches) following actuation. The fire protection sprinkler has a coverage length and a coverage width, the coverage length being oriented in a direction parallel with the longitudinal axis between an inlet orifice and an outlet orifice, and the coverage length being oriented in a direction perpendicular to the axis between the inlet orifice and the outlet orifice. In these embodiments, the coverage length is more than 5.49 m (18 feet). The coverage length and coverage width define a coverage area, and the fire protection sprinkler delivers the fluid to a wall at the perimeter of the coverage area at a rate of not less than the flow rate of the fluid through the outlet orifice multiplied by 20 percent of the ratio between the length of the wall and the perimeter of the coverage area. In this regard, the fire protection sprinkler, prior to actuation, fits in a roughly 88.9 mm (3.50 inches) deep space formed by 38 mm by 89 mm studs (nominally 2 inches by 4 inches) in the wall.
A spring 620, for example, a conical spring is provided between the slide plate 635 and an inner wall of the sprinkler body 610 (towards the bottom of
A ball 625, as shown in
The frame arms 710, the load screw 685, and deflector attachment means, shown in Section 7D-7D in
The fire protection sprinkler 600 is preferably a residential sidewall type fire protection sprinkler, as defined by NFPA 13, and can have a nominal K-factor of 4.2 gpm/psi1/2. The fire protection sprinkler 600 is permitted for use in residential occupancies and can obtain a coverage area of 4.8 m by 6.10 (16 feet by 20 feet). Further technical details of the fire protection sprinkler 600 are provided below in Tables 3 and 4. Of course, our invention is not limited by the technical details provided in these tables, and the tables are merely examples of this embodiment.
The fire protection sprinkler 900 includes a slide plate 935 having a center aperture 935a for fitting over the outlet 912 of the sprinkler body 910. A subassembly 950, including a machined frame 1010 and a deflector 1050 (see
A spring 920, for example, a conical spring, is provided between the slide plate 935 and an upper surface 910c of the sprinkler body 910 (towards the an upper surface of the sprinkler body 910 in
A ball 925, as shown in
The fire protection sprinkler 900 is preferably a sidewall standard spray fire protection sprinkler, as defined by NFPA 13, having a nominal K-factor of 5.6 gpm/psi1/2, and is permitted for use in light hazard and ordinary hazard occupancies. The fire protection sprinkler 900 can obtain a standard coverage area, as defined by NFPA 13, of 4.27 m by 4.27 m (14 feet by 14 feet) for light hazard applications and 3.05 m by 3.05 m (10 feet by 10 feet) for ordinary hazard applications. Further technical details of the fire protection sprinkler 900 are provided below in Tables 5 and 6. Of course, our invention is not limited by the technical details provided in these tables, and the tables are merely examples of this embodiment.
Further, while this disclosure has been described with respect to what are, at present, considered to be the preferred embodiments, it is to be understood that the invention is not limited to the disclosed embodiments. To the contrary, the invention is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims.
This application is a national stage entry under 35 U.S.C. §371 of International Patent Application No. PCT/US2015/043498, and claims the benefit of U.S. Provisional Patent Application No. 62/032,389, filed Aug. 1, 2014.
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