Information
-
Patent Grant
-
6508201
-
Patent Number
6,508,201
-
Date Filed
Monday, August 13, 200123 years ago
-
Date Issued
Tuesday, January 21, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Titus; John D.
- Dover; Rennie W.
-
CPC
-
US Classifications
Field of Search
US
- 119 423
- 119 426
- 119 425
- 119 400
- 119 427
-
International Classifications
-
Abstract
A modular starting gate having a truss module, a door releasing module, a stall divider module, a front door module, a rear door module, a towing module, and a wheel assembly module. The door releasing module includes a roll-bar having articulated members that are coupled to the front door module via a coupling bar and a turnbuckle adjuster. The roll-bar is coupled to the truss module via a bearing and includes a first section coupled to a second section via a U-joint. A rebound stop is coupled to the starting gate, wherein the rebound stop has a first portion mounted to the front door module which cooperates with a second portion coupled to the stall divider module.
Description
FIELD OF THE INVENTION
This invention relates, in general, to starting gates and, more particularly, to starting gates used for horse races.
BACKGROUND OF THE INVENTION
Horse races are typically run on an oval shaped track having a start line and a finish line. Prior to starting the race, a starting gate is positioned at the start line and the horses are placed in the stalls of the starting gate. The race is started by simultaneously opening the front doors of each individual stall, thereby releasing the horses so they can race around the track. The starting gate is moved away from the track immediately after the race has begun to prevent it from impeding the horses as they run around the track. Chamberlain teaches in U.S. Pat. No. 4,311,116 an in-motion starting gate having individual doors that are opened using hydraulic cylinders coupled to the individual doors. Georgette et al. teach in U.S. Pat. No. 2,808,026 opening the doors by using an electromagnet mounted to each individual door. The starting gates in these patents use many parts or components to open the individual doors. As those skilled in the art are aware, the greater the number of components, the greater the likelihood of at least one of the components failing. A common occurrence with some starting gates is gate failure where one of the front doors either fails, allowing a horse to “leak out” of the starting gate, or does not open, holding one horse in the stall. Along similar lines, one door may open more slowly than the others, either putting the horse and rider in that gate at a disadvantage or more often causing the race to be nullified. Because of the large sums of money wagered on individual races, unreliable starting gates negatively impact the profits of both the race track operators, the starting gate owners, and the horse owners.
Accordingly, what is needed is a safe, low cost, reliable starting gate.
SUMMARY OF THE INVENTION
The present invention satisfies the foregoing need by providing a cost efficient, reliable starting gate. In one aspect of the present invention, the starting gate comprises subassemblies that are manufactured to predetermined dimensions with controlled tolerances, wherein the subassemblies are interchangeable. In one embodiment the subassemblies include a truss module, a door release module coupled to the truss module, a stall divider module coupled to the truss module, a front door coupled to the stall divider module, and a rebound stop having a first portion coupled to the front door and a second portion coupled to the stall divider module, the first portion having first member for frictionally engaging the second portion. In another aspect, the starting gate comprises a horse stall having a first set of doors coupled to one end of the horse stall and a second set of doors coupled to the opposite end of the horse stall. A mechanism for opening the first set of stalls is coupled to the horse stall wherein the mechanism includes a roll-bar coupled to the horse stall via a plurality of bearings. The roll-bar has a first section coupled to a second section by a U-joint, wherein said roll-bar spans at most two bearings without a U-joint, a means for rotating the roll-bar coupled to the horse stall, an articulated member extending from the roll-bar; and a coupling bar coupled to the articulated member.
BRIEF DESCRIPTION OF THE DRAWING
The present invention will be better understood from a reading of the following detailed description, taken in conjunction with the accompanying drawing figures in which like references designate like elements and in which:
FIG. 1
is an isometric view of a starting gate in accordance with an embodiment of the present invention;
FIG. 2
is an isometric view of a truss module of the starting gate of
FIG. 1
;
FIG. 3
is a side view of a stall divider module in accordance with an embodiment of the present invention;
FIG. 4
is a front view of a front door module of the starting gate of
FIG. 1
;
FIG. 5
is an isometric view of a rebound stop in accordance with an embodiment of the present invention;
FIG. 6
is a plan view of the back door module in accordance with an embodiment of the present invention;
FIG. 7
is an isometric view of a door locking mechanism of the back door module of
FIG. 6
;
FIG. 8
is a plan view of a truss module having a roll-bar portion of the door release module of
FIG. 1
;
FIG. 9
is a side view of a portion of the door release module of the starting gate of
FIG. 1
, wherein the door release module is in an uncocked position;
FIG. 10
is a side view of a portion of the door release module of
FIG. 9
, wherein the door release module is in a cocked position;
FIG. 11
is a side view of a front transport module of the starting gate of
FIG. 1
;
FIG. 12
illustrates a side view of a truss for use in accordance with another embodiment of a starting gate; and
FIG. 13
illustrates a side view of a truss for use in accordance with yet another embodiment of a starting gate.
DETAILED DESCRIPTION
Properly operating starting gates are critical to the success of each horse race. In accordance with the present invention, a starting gate is provided that is modular, reliable, safe, and cost efficient. Because the starting gate is modular, it offers savings in both its cost of manufacture and the time needed for its manufacture. Further, the modularity increases the tolerance control which results in an improvement in reliability of the starting gate and permits interchangeability of parts.
FIG. 1
is an isometric view of a starting gate
10
having a horse entering side
11
, a horse exiting side
12
, a front end
13
, a rear end
14
, and which is manufactured in accordance with an embodiment of the present invention. Starting gate
10
is manufactured in a modular fashion and comprises a truss module
100
, a door release module
200
(not shown in FIG.
1
), a stall divider module
300
, a front door module
500
, a rear door module
600
, a front transport module
700
, and a rear transport module
800
. Door release module
200
has been omitted from
FIG. 1
to make the figure easier to understand, but is shown and described with reference to
FIGS. 8-10
.
Referring now to
FIG. 2
, an isometric view of truss module
100
in accordance with the first embodiment is shown. Truss module
100
is an overhead support structure that comprises a pair of trusses
110
and
140
coupled together by a plurality of horizontal coupling braces
171
and
172
and a plurality of X-shaped cross-braces
180
. Trusses
110
and
140
include a lower rail
111
, an upper rail
112
, angled rails
113
and
114
, end braces
117
and
118
, interior vertical braces
121
-
129
, and interior diagonal braces
131
-
138
. Although trusses
110
and
140
are preferably identical, they have been assigned different reference numbers to aid in describing truss module
100
. However, the same reference numbers have been used to identify the components of trusses
110
and
140
. Preferably upper rail
112
is shorter than lower rail
111
. Trusses
110
and
140
are configured such that for each truss, upper rail
112
is parallel to lower rail
111
and upper rail
112
is centered within the length of lower rail
111
. Interior vertical braces
121
-
129
have first and second ends, wherein the first ends of interior vertical braces
121
-
129
are welded to lower rail
111
and the second ends of interior vertical braces
121
-
129
are welded to upper rail
112
. Preferably, interior vertical braces
121
-
129
have the same length, are parallel to each other, and are perpendicular to rails
111
and
112
. It is also preferable that interior vertical braces
121
-
129
be positioned such that the distance between any two adjacent interior vertical braces be the same as the distance between any other two adjacent interior vertical braces.
The first end of interior vertical brace
121
is welded to lower rail
111
such that it is proximal to, but spaced apart from, the first end of lower rail
111
. The second end of interior vertical brace
121
is welded to the first end of upper rail
112
. The first end of interior vertical brace
129
is welded to lower rail
111
such that it is proximal to, but spaced apart from, the second end of lower rail
111
. The second end of interior vertical brace
129
is welded to the second end of upper rail
112
. Brace
125
is welded to the centers of rails
111
and
112
. Interior vertical braces
122
,
123
, and
124
are welded to the portions of rails
111
and
112
between vertical braces
121
and
125
, and interior vertical braces
126
,
127
, and
128
are welded to the portions of rails
111
and
112
between vertical braces
125
and
129
.
End braces
117
and
118
are welded to the first and second ends, respectively, of lower rail
111
and are substantially parallel to each other. In accordance with this embodiment, end braces
117
and
118
are shorter than interior vertical braces
121
-
129
. One end of angled rail
113
is welded to the end of upper rail
112
that is adjacent to brace
121
and the other end of angled rail
113
is welded to end brace
117
. One end of angled rail
114
is welded to the end of upper rail
112
that is adjacent to brace
129
and the other end of angled rail
114
is welded to end brace
118
. It should be understood that end braces
117
and
118
are optional features. Thus, in an alternative embodiment, one end of angled rail
113
is welded to the end of upper rail
112
that is adjacent to brace
121
and the other end of angled rail
113
is welded to lower rail
111
. Likewise, one end of angled rail
114
is welded to the end of upper rail
112
that is adjacent to brace
129
and the other end of angled rail
114
is welded to lower rail
111
. Alternatively, rails
111
and
112
can be the same length, wherein angled rails
113
and
114
are not used and end braces
118
are welded to the ends of rails
111
and
112
.
Interior diagonal braces
131
-
138
are welded between rails
111
and
112
. In particular, the first end of interior diagonal brace
131
is welded to the portion of lower rail
111
adjacent interior vertical brace
121
and the first end of interior diagonal brace
132
is welded to the portion of lower rail
111
adjacent a first side of interior vertical brace
123
. The second ends of interior diagonal braces
131
and
132
are welded to the portions of upper rail
112
adjacent interior vertical brace
122
, wherein the second ends are welded on opposite sides of interior vertical brace
122
. Thus, diagonal braces
131
and
132
, rail
111
, and interior vertical brace
122
form a triangular shaped structure comprising two right triangles sharing a common side.
The first end of interior diagonal brace
133
is welded to the portion of lower rail
111
adjacent a second side of interior vertical brace
123
and the first end of interior diagonal brace
134
is welded to the portion of lower rail
111
adjacent a first side of interior vertical brace
125
. The second ends of interior diagonal braces
133
and
134
are welded to the portions of upper rail
112
adjacent interior vertical brace
124
, wherein the second ends are welded on opposite sides of interior vertical brace
124
. Diagonal braces
133
and
134
, rails
111
, and interior vertical brace
124
form a triangular shaped structure comprising two right triangles sharing a common side.
The first end of interior diagonal brace
135
is welded to the portion of lower rail
111
adjacent a second side of interior vertical brace
125
and the first end of interior diagonal brace
136
is welded to the portion of lower rail
111
adjacent a first side of interior vertical brace
127
. The second ends of interior diagonal braces
135
and
136
are welded to the portions of upper rail
112
adjacent interior vertical brace
126
, wherein the second ends are welded on opposite sides of interior vertical brace
126
. Diagonal braces
135
and
136
, rail
111
, and interior vertical brace
126
form a triangular shaped structure comprising two right triangles sharing a common side.
The first end of interior diagonal brace
137
is welded to the portion of lower rail
111
adjacent a second side of interior vertical brace
127
and the first end of interior diagonal brace
138
is welded to the portion of lower rail
111
adjacent a first side of vertical brace
129
. The second ends of interior diagonal braces
137
and
138
are welded to the portions of upper rail
112
adjacent interior vertical brace
128
, wherein the second ends are welded on opposite sides of interior vertical brace
128
. Diagonal braces
137
and
138
, rail
111
, and interior vertical brace
128
form a triangular shaped structure comprising two right triangles sharing a common side.
Trusses
110
and
140
are coupled together using horizontal coupling braces and X-shaped cross-braces to form truss module
100
. Horizontal coupling braces
171
are welded between lower rails
111
of trusses
110
and
140
and a plurality of horizontal coupling braces
172
are welded between upper rails
112
of trusses
110
and
140
. More particularly, truss
110
is aligned in a spaced apart parallel relationship with truss
140
and one end of each horizontal coupling brace
171
is welded to lower rail
111
of truss
110
and each other end is welded to lower rail
111
of truss
140
. Preferably, a horizontal coupling brace
171
is associated with each set of interior vertical braces
121
-
129
, where a horizontal coupling brace
171
is welded to lower rails
111
at each location adjacent a corresponding interior vertical brace
121
-
129
. Thus, a horizontal coupling brace
171
is welded between horizontal rail
111
of truss
110
and horizontal rail
111
of truss
140
at locations adjacent interior vertical braces
121
, a horizontal coupling brace
171
is welded between horizontal rail
111
of truss
110
and horizontal rail
111
of truss
140
at locations adjacent interior vertical braces
122
, a horizontal coupling brace
171
is welded between horizontal rail
111
of truss
110
and horizontal rail
111
of truss
140
at locations adjacent interior vertical braces
123
, etc.
Likewise, a separate horizontal coupling brace
172
is welded between upper rails
112
adjacent each location having an interior vertical brace
121
-
129
. Thus, a horizontal coupling brace
172
is welded between upper rail
112
of truss
110
and upper rail
112
of truss
140
at locations adjacent interior vertical braces
121
, a horizontal coupling brace
172
is welded between upper rail
112
of truss
110
and upper rail
112
of truss
140
at locations adjacent interior vertical braces
122
, a horizontal coupling brace
172
is welded between upper rail
112
of truss
110
and upper rail
112
of truss
140
at locations adjacent interior vertical braces
123
, etc. Horizontal coupling braces
171
and
172
are substantially parallel to each other and substantially perpendicular to trusses
110
and
140
.
Trusses
110
and
140
are further coupled to each other by a plurality of X-shaped cross-braces
180
. Each X-shaped cross-brace has four legs
181
,
182
,
183
, and
184
, wherein legs
181
and
182
are welded to lower rail
11
and upper rail
112
, respectively, of truss
110
, and legs
183
and
184
are welded to lower rail
111
and upper rail
112
, respectively, of truss
140
. Preferably, an X-shaped cross-brace
180
is positioned to be between interior vertical braces
121
of trusses
110
and
140
, an X-shaped cross-brace
180
is positioned to be between interior vertical braces
122
of trusses
11
0
and
140
, an X-shaped cross-brace
180
is positioned to be between interior vertical braces
123
of trusses
110
and
140
, etc. Thus, legs
181
and
182
of one X-shaped cross-brace are welded to portions of rails
111
and
112
, respectively, that are adjacent interior vertical brace
121
of truss
110
, and legs
183
and
184
are welded to portions of rails
111
and
112
, respectively, that are adjacent interior vertical brace
121
of truss
140
. Likewise, legs
181
and
182
of another X-shaped cross-brace
180
are welded to portions of rails
111
and
112
, respectively, that are adjacent interior vertical brace
122
of truss
110
, and legs
183
and
184
are welded to a portion of rails
111
and
112
, respectively, that are adjacent interior vertical brace
122
of truss
140
. Preferably, there is an X-shaped cross-brace between each corresponding interior vertical brace
121
-
129
of trusses
110
and
140
and, thus, between corresponding coupling braces
171
and
172
.
In accordance with the present invention, the dimensions of truss module
100
are maintained within very tight tolerances, e.g., the lengths and widths of trusses
110
and
140
and their individual components as well as braces
171
and
172
and X-shaped braces
180
are maintained within very tight tolerances.
Although not shown in
FIGS. 1 and 2
for the sake of clarity, truss module
100
may include laterally positioned diagonal cross-braces coupling trusses
110
and
140
between braces
172
and running in the same plane as rails
112
and braces
172
. It should be understood the particular configuration of the truss structure is not a limitation of the present invention. For example, other embodiments of the starting gate may utilize different truss designs that provide the same rigid load carrying capability.
It should be noted that when stall door release module
200
, stall divider module
300
, front door module
500
, and rear door module
600
are mounted to truss module
100
, trusses
110
and
140
may sag. Thus, it may be desirable to manufacture trusses
110
and
140
with a camber or bow to compensate for the sag so that trusses
110
and
140
become straight when starting gate
10
is complete.
Now referring to
FIG. 3
, a side view of divider means or a stall divider module
300
in accordance with an embodiment of the present invention is shown. Stall divider module
300
comprises a platform
301
, a front support column
302
, a back support column
303
, a caboose
335
, a front fender
307
, a rear fender
308
, and a plurality of lengthwise braces
313
. Platform
301
is shaped like a pontoon having a flat top surface
320
, beveled side surfaces
321
, a flat bottom surface
322
, a front or head end
323
, and a back or tail end
324
. Preferably platform
301
is formed from a stainless steel sheet in a press brake. Briefly referring to
FIG. 1
, diagonal stiffening braces
319
are located near the tops of each column
302
, wherein one diagonal stiffening brace is welded to one side of column
302
and to horizontal rail
111
and a second diagonal stiffening brace is welded to an adjacent column
302
and to horizontal rail
111
, thereby forming an L-shaped structure. A front support column
302
is adjacent a front side
326
and extends through platform
301
to bottom surface
322
. Front support column
302
is welded to the bottom side of top surface
320
and to bottom surface
322
. A back support column
303
is adjacent a back side
327
and extends through platform
301
. Back support column
303
is welded to the bottom side of top surface
320
and to bottom surface
322
. Front fender
307
extends from front side
326
and is preferably coplanar with top surface
320
. Lengthwise braces
313
are welded between front and back support columns
302
and
303
, respectively. Braces
313
are vertically spaced apart from each other. Alternatively, braces
313
can be welded to columns
302
and
303
such that they are angled to extend from a high point near the front of the stall to a low point near the rear of the stall. Hinges
330
and
331
are welded to front support column
302
.
In accordance with the present invention, the dimensions of stall divider module
300
are maintained within very tight tolerances, i.e., the lengths and widths of platform
301
, front support column
302
, back support column
303
, caboose
335
, front fender
307
, rear fender
308
, hinges
330
and
331
, the plurality of lengthwise braces
313
, and the locations of hinges
330
and
331
are maintained within tight tolerances.
Briefly referring to
FIG. 1
, a front door module
500
is shown mounted to each front support column
302
. Front door module
500
comprises a set of front doors
502
and
503
, where front doors
502
and
503
are torsionally and removably mounted to front support columns
302
. When front doors
502
and
503
are in a closed configuration, they form a V-shaped structure. Now referring to
FIG. 4
, a front view of front doors
502
and
503
is shown.
FIG. 4
is drawn to include this V-shaped aspect when front doors
502
and
503
are in the closed configuration. Front door
502
is comprised of a pair of vertical rails
550
and
551
that are spaced apart from and substantially parallel to each other. Vertical rail
551
is longer than vertical rail
550
. The first end of a horizontal rail
552
is welded near a first end of vertical rail
550
and the second end of horizontal rail
552
is welded to the second end of vertical rail
551
. Horizontal rail
552
is substantially perpendicular to vertical rails
550
and
551
. The first end of a horizontal rail
553
is welded near the second end of vertical rail
550
and the second end of horizontal rail
553
is welded to a first mid-portion of vertical rail
551
. The first end of a horizontal brace
554
is welded to a first mid-portion of vertical rail
550
and the second end of horizontal brace
554
is welded to a second mid-portion of vertical rail
551
such that horizontal brace
554
is between horizontal rails
552
and
553
. A pair of horizontal braces
556
and
557
are welded to portions of vertical rails
550
and
551
between horizontal rail
552
and horizontal brace
554
. Horizontal braces
556
and
557
are spaced apart from and substantially parallel to each other and substantially parallel to horizontal rails
552
and
554
. A plurality of spaced apart vertical braces
558
are welded between horizontal rails
552
and
553
. Vertical braces
558
are substantially parallel to each other and to vertical rails
550
and
551
.
A quadrilateral frame
560
having a top side
561
, a bottom side
562
, a mounting side
563
, and a latching side
564
is welded between vertical supports
550
and
551
in the region between horizontal brace
554
and horizontal rail
553
. Frame
560
is welded or tacked in position such that top side
561
abuts horizontal brace
554
, bottom side
562
abuts horizontal rail
553
, mounting side
563
abuts vertical support
550
, and latching side
564
abuts vertical support
551
. Further, a pair of spaced apart horizontally oriented braces
566
and
567
are welded between mounting and latching sides
563
and
564
, respectively.
A first end of a vertical rail
571
is welded to a first end of a horizontal rail
572
and the second end of vertical rail
571
is welded to a first end of a horizontal rail
573
. The second end of horizontal rail
572
is welded to a third mid-portion of vertical rail
551
and the second end of horizontal rail
573
is welded to the second end of vertical rail
551
. Vertical rail
571
is positioned to be substantially parallel to vertical rails
550
and
551
and substantially perpendicular to horizontal rails
572
and
573
. A vertical brace
575
is welded between horizontal rails
553
and
572
and is spaced apart from but proximal to vertical rail
551
. It should be noted that horizontal rails
553
and
572
and vertical brace
575
cooperate to form a C-shaped or “sideways” U-shaped structure which allows door
502
to rotate over front fender
307
without touching it.
A quadrilateral frame
580
having a top side
581
, a bottom side
582
, a mounting side
583
, and a latching side
584
is welded between vertical rails
551
and
571
in the region between horizontal rail
572
and horizontal rail
573
. Frame
580
is welded or tacked in position such that top side
581
abuts horizontal rail
572
, bottom side
582
is spaced apart from horizontal rail
573
, mounting side
583
abuts vertical support
571
, and latching side
584
abuts vertical support
551
. Further, a horizontally oriented brace
585
is welded between mounting and latching sides
583
and
584
, respectively.
A pivot bar or latch arm
531
is pivotally mounted to horizontal brace
557
and a pivot bar or latch arm
532
is pivotally mounted to horizontal brace
567
. Pivot bars
531
and
532
have a hooked end and a coupling end. The hooked ends each pivot bar have a hook that is designed to mate with latches on door
503
. The coupling end of pivot bar
531
has two holes wherein one hole is for coupling with a gating arm, e.g., one of gating arms
211
shown in
FIG. 8
, via a coupling bar
586
and the other hole is for coupling to pivot bar
532
. The coupling end of pivot bar
532
also has a hole for coupling with pivot bar
531
via coupling bar
587
. By way of example, hook
533
is welded to the portion of vertical rail
551
of door
503
adjacent to horizontal rail
557
and hook
534
is welded to the portion of vertical rail
551
of door
503
. It should be understood that the coupling ends of pivot bars
531
and
532
may be angled to further aid in opening door
502
. Preferably, turnbuckle adjusters
589
are attached to the end of coupling bar coupled to pivot bar
531
and to both ends of coupling bar
587
. Turnbuckle adjusters
589
can be adjusted so that the same angular rotation of roll-bar
210
(
FIGS. 8-10
) disengages pivot bars
531
and
532
from hooks
533
and
534
, thereby assuring that all of the front doors open simultaneously.
Front door
503
is similar in construction to front door
502
and is therefore comprised of vertical rails
550
,
551
,
571
, and
572
; horizontal rails
552
,
553
,
554
, and
573
; horizontal braces
554
,
556
, and
557
; vertical braces
558
and
575
; quadrilateral frames
560
and
580
; rebound stops
538
(described hereinafter); and torsion springs
546
and
547
. It should be noted that horizontal rails
553
and
572
and vertical brace
575
cooperate to form a C-shaped or “sideways” U-shaped structure which allows door
503
to rotate over fender
307
without touching it.
It should be understood that pivot bars are not mounted to front door
503
. Rather, latches
533
and
534
are mounted to vertical rail
551
of front door
503
wherein latches
533
and
534
are designed to cooperate with the respective hooks on pivot arms
531
and
532
to hold doors
502
and
503
closed. It should be further understood that to simplify the description, only a single set of front doors is described; however, the description applies to each set of front doors of starting gate
10
. Although front doors
502
and
503
have been described as having two sets of pivot bars and hooks, this is not a limitation of the present invention. For example, there can be one pivot bar and hook or more than two sets of pivot bars and hooks. Pivot bars and hooks are also referred to as gating arms and latches, respectively.
Similar to truss module
100
and stall divider module
300
, the dimensions of each component of front door module
500
are held to within very tight tolerances.
Still referring to
FIG. 4
, torsion springs
546
and
547
are mounted to the ends of vertical rails
550
. The tops of torsion springs
546
and
547
are coupled to upper hinge plates
330
that are fastened to front support column
302
. The bottoms of torsion springs
546
and
547
are coupled to the ends of vertical rails
550
and
551
, respectively, via an adjustable collar
590
. It should be understood that torsion springs
546
and
547
have rotational moments and they are mounted to vertical rail
551
to apply a force on door
502
to move it to be in the open position. In other words, spring
546
rotates door
502
in the opposite direction that spring
547
rotates door
503
. Torsion springs
546
and
547
are calibrated to apply the same torque to each door, thereby assuring that when doors
502
and
503
are released at the same time, they open at the same speed.
Rebound stops
538
for front doors
502
and
503
are mounted to the front doors and to the front fenders. Briefly referring to
FIG. 5
, an isometric view of a rebound stop
538
is shown. Rebounds stops
538
are comprised of a first or male portion
540
and a second or female portion
541
. Male portion
540
is mounted to bottom side
562
(shown in
FIG. 4
) of quadrilateral frame
560
of door
502
and female portion
541
is mounted to front fender
307
. By way of example, male portion
540
is an L-shaped bracket having a vertical section
537
mounted to doors
502
and
503
and a horizontal section
539
(see
FIG. 4
) that has a knife edge, wherein horizontal section
539
is substantially perpendicular to the direction of gravity. Male portion
540
can be adjusted in the vertical direction using bolts
536
that are inserted into slots (not shown) that are in male portion
540
. Female portion
541
is comprised of a plate
542
adjustably coupled or mounted to a coupling plate
543
by a set of spring loaded bolts
544
. Coupling plate
543
has a front angle plate
549
. The distance between adjustable plate
542
and coupling plate
543
can be adjusted by placing one or more additional spacers
545
on coupling plate
543
. A rubber pad
535
is mounted to front angle plate
549
. Rubber pad
535
dampens the impact of the opening door and quiets the door from ringing. The amount of friction on the brake can be adjusted using the spring loaded bolts
544
. When front doors
502
and
503
open, knife edge portion
539
of male portion
540
frictionally slides between adjustable plate
542
and coupling plate
543
(or, if present, the additional spacer
545
) to prevent front doors
502
and
503
from bouncing back into the horse and rider as they leave the stall at the start of a race. Hence, rebound stop
538
is also referred to as a friction stop. An advantage of configuring rebound stops to be like rebound stop
538
is that each one can be individually adjusted quickly and easily using slots (not shown) and bolts
536
and spring loaded bolts
544
. Making the rebound stop adjustable allows the front doors to be easily replaceable in the event one or both of the doors becomes damaged.
Referring to
FIG. 6
, a plan view of a back door module
600
having back doors
602
and
603
removably mounted to cabooses
335
in accordance with an embodiment of the present invention is shown. Similar to front doors
502
and
503
, when back doors
602
and
603
are in a closed configuration they form a V-shaped structure.
FIG. 6
is drawn to include this V-shaped aspect when back doors
602
and
603
are in the closed configuration. What is shown in
FIG. 6
are back doors
602
and
603
, back support columns
303
, cabooses
335
, and rear fenders
308
. Back door module
600
is built in a modular fashion, i.e., each door is built prior to mounting to back support columns
303
. Back support columns
303
are shown in
FIG. 6
for the sake of clarity. In other words, back support columns
303
are not part of back door module
600
. Back door
602
is comprised of a pair of substantially vertical rails
650
and
651
that are spaced apart from and substantially parallel to each other, wherein rail
650
is shorter than rail
651
. Back door
602
further includes a pair of substantially equal length horizontal rails
652
and
653
that are spaced apart from and substantially parallel to each other. The first end of horizontal rail
652
is welded to the first end of vertical rail
650
and the second end of horizontal rail
652
is welded near the first end of vertical rail
651
. Horizontal rail
652
is substantially perpendicular to vertical rails
650
and
651
. The first end of horizontal rail
653
is welded to the first end of vertical rail
661
and the second end of horizontal rail
653
is welded to the second end of vertical rail
651
. The first end of a horizontal brace
654
is welded to an end of vertical rail
650
and the second end of horizontal brace
654
is welded to a mid-portion of vertical rail
651
. The first end of a diagonal brace
656
is welded near the first end of horizontal rail
652
and the second end of diagonal brace
656
is welded near a central portion of horizontal brace
654
. The first end of a diagonal brace
657
is welded near the second end of horizontal rail
652
and the second end of diagonal brace
657
is welded near the central portion of horizontal brace
654
. The first end of a diagonal brace
658
is welded near the second end of horizontal rail
653
and the second end of diagonal brace
658
is welded to a central portion of horizontal brace
654
. The first end of a vertical brace
659
is welded near the central portion of horizontal brace
654
and the second end of vertical brace
659
is welded near the central portion of horizontal rail
653
. The first end of a horizontal brace
660
is welded to second end of vertical rail
661
and the second end of horizontal brace
660
is welded to vertical brace
659
. It should be noted that horizontal rail
660
, horizontal brace
654
, and vertical brace
659
cooperate to form a C-shaped or “sideways” U-shaped structure which allows doors
602
and
603
to rotate over rear fender
308
without touching it. An advantage of this structure is that it allows removal of doors
602
and
603
without cutting rear fender
308
.
Back door structure
600
includes a door latching mechanism
670
that comprises a lever
671
coupled to a locking plate
672
via a coupling bar
673
. Although coupling bar
673
is shown as a piece of metal, this is not a limitation of the present invention. For example, coupling bar
673
can be comprised of several lengths of chain to apply an up-pressure. Lever
671
has a handle end, a coupling end, and a centrally located fastening portion. The fastening portion is for pivotally fastening lever
671
to diagonal brace
656
and the coupling end is for pivotally coupling the coupling end to a first end of coupling bar
673
. The handle end is for latching and unlatching the door, i.e., moving the handle in the upward direction latches the door and moving the handle in the downward direction unlatches the door. Locking plate
672
is a rectangularly shaped plate having one side pivotally mounted to diagonal brace
658
and an opposite side pivotally mounted to the second end of coupling bar
673
. Locking plate
672
cooperates with a plate locking mechanism
676
to latch doors
602
and
603
. Briefly referring to
FIG. 7
, plate locking mechanism
676
is preferably comprised of two triangularly shaped metal plates
677
and
678
welded to rear fender
308
. The hypotenuses of metal plates
677
and
678
are sufficiently spaced apart to allow the locking plate
672
to fit into a groove or slot
679
that is between metal plates
677
and
678
. In operation, lever
671
lifts locking plate
672
from groove
679
and the doors
602
and
603
are rotated open. Locking plate
672
cannot fall into groove
679
because it rides over metal plate
677
. Doors
602
and
603
are rotated back into the closed position and locking plate
672
is pulled down into groove
679
by a spring
680
(
FIG. 6
) coupled between locking plate
672
and horizontal brace
660
. Thus, metal plate
678
functions as a stop or brake when lever
671
is actuated.
Similar to truss module
100
, stall divider module
300
, and front door module
500
, the dimensions of each component of back door module
600
are held to within very tight tolerances. It should be appreciated that front and back door modules serve as gating means for starting gate
10
.
Referring to
FIGS. 8-10
together, door release module
200
is shown coupled to truss module
100
. As taught with reference to
FIG. 1
, door release module
200
comprises roll-bar
210
having gating arms
211
, bearing mounting plates
217
, bearings
221
, a door latch actuator
230
, a rotation bar
240
having a magnetic release plate
243
coupled thereto, a backward rotation stop
260
, a swivel plate
270
, and a spring mechanism
280
. It should be understood that roll-bar
210
is an articulated member whose number of members or gating arms is preferably equal to the number of stalls. Hence, for a six stall starting gate there are six gating arms, for an eight stall starting gate there are eight arms, for a ten stall starting gate there are ten arms, for a twelve stall starting gate there are twelve arms, etc.
Roll-bar
210
is comprised of two pipes
225
and
226
connected by a U-joint
227
. Preferably, pipes
225
and
226
are cylindrically shaped. Roll-bar
210
is coupled to interior vertical braces
121
-
129
via bearings
221
mounted to bearing mounting plates
217
. Preferably, roll-bar
210
is designed such that it does not span more than two bearings without a U-joint and it does not span more than two stalls without a bearing. An advantage of building roll-bar
210
in sections connected by U-joints and mounting them to truss
110
using bearings located at predetermined locations is that it provides flexibility to the roll-bar when truss module
100
bends under the weight of the stalls. In other words, as trusses
110
and
140
bend, the U-joints cooperate with the bearings to provide flexibility to the roll-bar thereby preventing it from binding. Roll-bar
210
also includes gating arms
211
extending therefrom.
Referring now to
FIG. 9
, a side view of door release mechanism
200
in an uncocked position is shown. When in an uncocked position, front doors
502
and
503
are open and the roll bar is not held by door latch actuator
230
. By way of example, door latch actuator
230
includes a magnet. Preferably, magnet
230
is an electrically energized rare earth magnet that is coupled to the portion of upper rail
112
between interior braces
124
and
125
. It should be understood that the location of magnet
230
is not a limitation of the present invention. Rotation bar
240
is coupled to roll-bar
210
and is preferably a tapered quadrilateral structure having a coupling end
241
and a mounting end
242
, where coupling end
241
is wider than mounting end
242
and is coupled to roll-bar
210
. It should be noted that the tapered aspects of rotation bar
240
are more clearly illustrated with reference to FIG.
8
. Magnetic release plate
243
is capable of being attracted by magnet
230
and is attached or mounted to mounting end
242
. An advantage of configuring and mounting rotation bar
240
as shown and described with reference to
FIGS. 8-10
is that the moment arm of the magnet is increased, thereby increasing the rotational force applied to roll-bar
210
when it is being cocked. In other words, the configuration of the present invention makes cocking the door release mechanism easier.
Door release module
200
also has a rotation stop
260
having a coupling end
261
and a contact pad
262
. Contact pad
262
contacts stopping or rotation stop pad
263
when magnet
230
has been de-energized to prevent roll-bar
210
from over-rotating and becoming damaged. Optionally, rotation stop
260
is coupled to roll-bar
210
via a swivel plate
270
. In accordance with the first embodiment, door release module
200
comprises a magnet
230
and rotation stop
260
. Alternatively, door latch actuator
230
comprises a solenoid (not shown).
Further, door release module
200
includes a spring mechanism
280
having a spring
281
coupled to a clamp
282
via a cable
283
. Clamp
282
is mounted to diagonal cross brace
142
. Spring mechanism
280
pulls arm
211
up when magnet
230
is de-energized thereby opening the individual doors. To cock roll-bar
210
, a pipe is inserted into swivel plate
270
and roll-bar
210
is rotated until magnet
230
holds (or until the latch engages when a solenoid is used instead of a magnet). It should be understood that there can be a spring mechanism associated with each gating arm
211
; however, the number of spring mechanisms is determined by the difficulty of roll-bar
210
opening front doors
502
and
503
, i.e., each gating arm has a provision for a spring mechanism but each gating arm may not have a spring mechanism.
Gating arm
211
is coupled to coupling bar
586
by means of a chain
212
. Alternatively, a cable or similar flexible fastener could be used to couple gating arm
211
to coupling bar
586
. An advantage of using chain
212
is that it provides flexibility when gating arm
211
is moved. It should be noted that coupling bar
586
is shown and described with reference to FIG.
4
.
Referring now to
FIG. 10
, a side view of front door release module
200
in a cocked position is shown. When in a cocked position, front doors
502
and
503
are shut and the roll bar is held by door latch actuator
230
, e.g., a magnet or a solenoid. In this configuration, magnet
230
is energized, mounting plate
243
is attracted by magnet
230
, and front doors
502
and
503
are opened.
Similar to truss module
100
, stall divider module
300
, front door module
500
, and back door module
600
, the dimensions of each component of door release module
200
are held to within very tight tolerances.
Referring again to FIG.
1
and in accordance with an embodiment of the present invention, towing module
700
comprises an axle assembly
710
having a set of wheels
712
mounted thereto. Axle assembly
710
is welded to a towing platform
714
. One end of a support column
716
is welded to an end of truss
110
and an opposing end of support column
716
is welded to towing platform
714
. One end of another support column
716
is welded to an end of truss
140
and an opposing end of support column
716
is welded to towing platform
714
. A set of braces
718
are welded between support columns
716
and towing platform
714
.
Referring to
FIGS. 1 and 11
together, another embodiment of a towing module
700
is illustrated, wherein axle assembly
710
and towing platform
714
are replaced by a fifth wheel transport module
750
, i.e., fifth wheel transport module
750
for coupling to towing end
13
.
FIG. 11
is a side view of a fifth wheel assembly
750
coupled to towing end
13
. Fifth wheel assembly
750
comprises a towing coupler
751
having a coupling side
752
and a top side
753
. Diagonal braces
754
are connected from top side
753
to a vertical support
758
. It should be understood that because
FIG. 11
is a side view, only a single diagonal brace
754
and a single vertical support
758
are shown. An upper coupler
756
having a kingpin
757
is mounted to coupling side
752
. Upper coupler
756
and kingpin
757
are adapted to mate with a lower coupler (not shown) that is typically mounted to a towing vehicle such as, for example, a truck. In accordance with one embodiment of the present invention, a pair of retractable vertical supports
759
is coupled to fifth wheel assembly
750
. Retractable vertical supports
759
allow for uncoupling the towing vehicle from starting gate
10
as well as provide a means for leveling starting gate
10
. Further, an optional towing dolly (not shown) may be mounted to fifth wheel assembly
750
, wherein the towing dolly cooperates with upper coupler
756
for towing starting gate
10
. Because fifth wheel assembly
750
is manufactured in a modular fashion, it is important to ensure that it will properly mate with the other parts of starting gate
10
. Thus, fifth wheel assembly
750
is manufactured using a wheel fixture (not shown) that emulates a tow dolly or other towing vehicle.
Referring again to
FIG. 1
, wheel module
800
comprises an axle assembly
810
, wherein a set of wheels
812
are mounted to an axle
813
. Axle assembly
810
is welded to a platform
814
. One end of a first support column
818
is welded to an end of truss
110
and an opposing end of support column
818
is welded to platform
814
. One end of a second support column
818
is welded to an end of truss
140
and an opposing end of support column
818
is welded to towing platform
814
. For the sake of completeness,
FIG. 1
illustrates boxes
820
mounted to platform
814
, which can be used for storing tools, batteries, spare parts, and other components useful for operating and maintaining starting gate
10
.
Similar to truss module
100
, door release module
200
, stall divider module
300
, front door module
500
, and back door module
600
, the dimensions of each component of transport modules
700
and
800
are held to within very tight tolerances.
FIGS. 12 and 13
are included to further illustrate the modularity and the flexibility of starting gates of the present invention.
FIG. 12
illustrates a side view of a truss
180
and
FIG. 13
illustrates a side view of a truss
190
for use in a six stall starting gate configuration and a twelve stall starting gate configuration, respectively. The configurations of trusses
180
and
190
are similar to those of the eight stall truss, i.e., trusses
110
and
140
, described with reference to
FIGS. 1 and 2
, except they are of a length suitable for the desired number of stalls. Starting gates are typically manufactured to have three to six stalls for schooling or training gates and up to twenty stalls for racing gates. It should be understood that the number of stalls of starting gate
10
is not a limitation of the present invention, i.e., starting gate
10
can have more or fewer than ten starting gates.
Padding is added to starting gate
10
. Padding is particularly important to have on the insides of the stall including the inside of the front door, the inside of the rear door, the walls of the stall, the support columns and the bottom surfaces of the trusses. Padding helps to protect the horse, the jockey, and any ground men from injury should an accident occur.
By now it should be appreciated that a starting gate has been provided. In accordance with the present invention, the starting gate comprises a door release module, a stall divider module, a front gate module, a rear gate module, a towing module, and a wheel module coupled to a truss module. Each module is manufactured to be within very tight specifications and these specifications can be maintained when the modules are assembled into the final starting gate structure. The components of the starting gates can be painted after they've been assembled as modules rather than after the starting gate has been manufactured. The paint can be further protected by using plastic washers and plastic tape in areas where friction may cause the paint to wear, e.g., in the pivot arm region. The present invention also enables interchangeability between the towing module and the wheel module as well as interchangeability between different starting gates. This feature gives horse track owners flexibility in the direction they can move the starting gate from the track. Further, the present invention allows towing the starting gate at highway speeds. Another aspect of interchangeability is that the front and back doors are removable and can be easily replaced in the event that one becomes damaged without damaging the starting gate. For example, back doors of the present invention can be quickly replaced by another back door by removing the damaged door and replacing it with an undamaged door (unlike previous starting gates which required cutting the starting gate to remove the back door). Because of the tight tolerances and the uniformity of each starting gate, they have a distinctive look that provides an advertising advantage.
Although certain preferred embodiments and methods have been disclosed herein, it will be apparent from the foregoing disclosure to those skilled in the art that variations and modifications of such embodiments and methods may be made without departing from the spirit and scope of the invention.
Claims
- 1. A horse race starting gate, comprising:a truss module, the truss module positioned in a first orientation; a door release module coupled to the truss module; a stall divider module coupled to the truss module; a front door coupled to the stall divider module; and a rebound stop having a first portion coupled to the front door and a second portion coupled to the stall divider module, the first portion having a first member for frictionally engaging the second portion.
- 2. The horse race starting gate of claim 1, wherein the first portion of the rebound stop is an L-shaped structure.
- 3. The horse race starting gate of claim 2, wherein L-shaped structure has a plate that is substantially perpendicular to the direction of gravity.
- 4. The horse race starting gate of claim 1, wherein the first portion includes adjustment slots for adjusting the first portion in a vertical direction.
- 5. The horse race starting gate of claim 1, wherein the second portion comprises a coupling plate coupled to an adjustable plate.
- 6. The horse race starting gate of claim 5, wherein the second portion further comprises a spring loaded bolt, the spring loaded bolt for adjusting a space between the coupling plate and the adjustable plate.
- 7. The horse race starting gate of claim 6, wherein the coupling plate further comprises an angled plate, and wherein the horse race starting gate further includes means for dampening vibration coupled to the angled plate.
- 8. The horse race starting gate of claim 1, wherein the door release module comprises a roll-bar coupled to the truss structure, the roll-bar having articulated members extending therefrom.
- 9. The horse race starting gate of claim 8, wherein the door release module further comprises means for rotating the roll-bar.
- 10. The horse race starting gate of claim 9, the means for rotating the roll-bar comprises one of a solenoid and a magnet.
- 11. The horse race starting gate of claim 1, wherein the door release module comprises a pivot arm coupled to the articulated member via a coupling bar having a turnbuckle adjuster coupled thereto.
- 12. The horse race starting gate of claim 1, further including a transport module coupled to the truss module.
- 13. A starting gate, comprising:a horse stall having first and second sides; a door coupled to the first side of the horse stall; and means for actuating the door, wherein said means for actuating includes a roll-bar coupled to the horse stall via a plurality of bearings, said roll-bar comprising: a first section coupled to a second section by a U-joint, wherein said roll-bar spans at most two bearings without a U-joint; means for rotating the roll-bar coupled to the horse stall; an articulated member extending from the roll-bar; and coupling bar coupled to the articulated member.
- 14. The starting gate of claim 13, further including a turnbuckle adjuster coupled to the coupling bar.
- 15. The starting gate of claim 13, wherein the means for rotating the roll-bar comprises one of a magnet and a solenoid.
- 16. The starting gate of claim 13, wherein the horse stall comprises a plurality of horse stalls and wherein the roll-bar spans at most two stalls without a bearing.
- 17. The starting gate of claim 13, further including a door coupled to the second side of the stall divider.
- 18. The starting gate of claim 13, further including a rebound stop having a first portion coupled to the door coupled to the first side of the starting gate and a second portion coupled to the stall divider module, the first portion having a first member for frictionally engaging the second portion, wherein the first portion is an L-shaped structure having a plate substantially perpendicular to the direction of gravity and a plate having adjustment slots and the second portion comprises a coupling plate coupled to an adjustable plate via a spring loaded bolt.
- 19. A starting gate, comprising:an overhead support structure; first and second stall dividers coupled to the overhead support structure, the first and second stall dividers having first and second ends, wherein the first ends of the first and second stall dividers are adjacent each other and the second ends of the first and second stall dividers are adjacent each other; a first set of doors coupled to the first ends of the first and second stall dividers; a second set of doors coupled to the second ends of the first and second stall dividers; a door release mechanism coupled to the overhead support structure, the door release mechanism comprising: a roll-bar having a first section coupled to a second section by a U-joint, wherein said roll-bar spans at most two bearings without a U-joint; means for rotating the roll-bar coupled to the horse stall; a plurality of articulated members extending from the roll-bar; and a coupling bar coupled to each of the plurality of articulated members wherein a first coupling bar is coupled to a first door of the first set of doors and a second coupling bar is coupled to a second door of the first set of doors; and first and second rebound stops coupled to the first and second doors, respectively.
- 20. The starting gate of claim 19, wherein the first and second rebound stops comprise a first portion coupled to the respective first and second doors and a second portion coupled to the stall divider, the first portion having a first member for frictionally engaging the second portion, wherein the first portion is an L-shaped structure having a plate substantially perpendicular to the direction of gravity and the plate having adjustment slots and the second portion comprises a coupling plate coupled to an adjustable plate via a spring loaded bolt.
US Referenced Citations (12)