A known variety of couplings for sand blast hoses is referred to as a quick coupling, or a “claw” coupling, because such couplings include hooks that resemble claws extending beyond their ends for quick interlocking. Such couplings typically include two L-shaped tracks between the hooks, and a radially interior face of each hook includes a recess for receiving a lip that defines the L-shaped track. Thus, two hoses with quick couplings can be connected by sliding the hooks of each coupling into the tracks of the other, and turning one of the couplings clockwise relative to the other.
Such couplings include a collar portion for sliding over an end of the hose. The collar portion terminates at an annular internal shelf within the coupling that has an internal diameter intended to equal the internal diameter of the hose. Seating the hose against the shelf therefore creates a smooth, continuous cylindrical shape for the path of the sand. The smooth interior of the hose and coupling assembly is important because, due to the abrasive nature of sand and high air pressures used for sand blasting, any gaps or exposed edges will result in loosening or degradation of the hose and coupling, which will lead inevitably to leaks.
To avoid the loss of internal continuity provided by proper seating of the hose against the shelf, quick couplings are designed to prevent their displacement relative to the hose. In addition to including holes to accept screws to be driven into the hose, the collar portion of quick couplings prevents displacement by having a tight fit to hoses of corresponding diameter, and in some instances by including internal ribs or threads.
Because of the tight fit to the hose and the internal threading, manually installing a quick coupling on an end of a hose requires considerable effort. To install a quick coupling to a hose, a worker typically holds a squared-off end of the hose in one hand and the quick coupling in the other, then presses the collar portion onto the end of the hose. The worker must then turn the coupling several times while continuing to press the coupling on the coupling onto the end of the hose to guide the collar portion over the hose until the squared-off end reaches the internal shelf. The need to manually twist and press the collar during this process can fatigue the worker, limit the rate that couplings can be installed, and make proper seating of the end of the hose against the shelf difficult.
A tool may be used to transfer torque to a hose coupling while the hose coupling is installed on a hose. The tool may be connected to a motorized source of torque. The motorized source of torque may be a drive shaft which may be connected to a motor through a transmission. A jaw coupling may be connected to the drive shaft to engage with the tool.
The tool may include features for engaging the two hooks of the hose coupling. The features may be two arms extending radially outward from a hub of the tool. The two arms may include load bearing faces that are symmetrical about a central axis of rotation of the tool. The tool may also include a feature for aligning the hose coupling along the central axis of rotation. The aligning feature may be a boss sized to fit within an opening of the hose coupling. The aligning feature may alternatively be an extension of the hub or a disc sized to fit within the opening of the hose coupling. A bore may extend through the hub. A keyway may extend along the bore.
In another aspect, a system for installing hose couplings may include a motor, a drive shaft extending along and axis and powered about the axis by the motor, and a tool rotationally coupled to the drive shaft. The tool may include a hub and two arms extending outward from the hub and defining respective load surfaces such that both arms may tangentially abut a respective hook of a quick coupling for a blast hose when the quick coupling is aligned on the axis.
In some arrangements, the system may include a gear reduction between the motor and the drive shaft.
In some arrangements, the tool may be rotationally coupled to the drive shaft through a jaw coupling into which the drive shaft extends.
In some arrangements, the tool may include an extension that can constrain the hose coupling onto the axis.
In some arrangements, the extension may be a boss with an external diameter smaller than an external diameter of the hub.
In some arrangements, the load surfaces may be symmetrical about a point on the axis on a plane perpendicular to the axis that intersects the arms.
In some arrangements, the load surfaces may be collinear on any plane perpendicular to the axis.
In another aspect, a tool for installing hose couplings may include a hub centered on an axis, and two arms extending radially outward from the hub, each including a load surface. The two load surfaces may be symmetrical to one another about a point on the axis on a plane perpendicular to the axis that intersects the arms. The tool may further include at least two torque coupling surfaces integrally formed with the hub, distinct from the load surfaces, and arranged relative to the axis such that torque about the axis may be imparted to the hub by simultaneous application of force to the torque coupling surfaces.
In some arrangements, the tool may include teeth extending axially from the hub and defining the torque coupling surfaces.
In some arrangements, the teeth may be three teeth for engagement with a jaw coupling.
In some arrangements, the tool may include an axial extension from the hub that can constrain a hose coupling onto the axis.
In some arrangements, the torque coupling surfaces may be defined on features extending in an opposite axial direction from the hub than the extension.
In some arrangements, the extension may be a boss having a smaller external diameter than an external diameter of the hub.
In some arrangements, the tool may include an axial bore extending through the hub.
In another aspect, a method of installing a hose coupling onto a hose may include pressing the hose into a hose receiving end of the house coupling while a motorized source of torque rotates the hose coupling.
In some arrangements, the hose coupling may be rotationally driven by the motorized source of torque through a drive shaft driven by the motorized source of torque and a tool rotationally coupling the hose coupling to the drive shaft. The tool may include a hub, and two arms extending outward from the hub and defining respective load surfaces such that both arms may tangentially abut a respective hook of a quick coupling for a blast hose when the quick coupling is aligned on the axis.
In some arrangements, the method may include coupling teeth of the tool to a jaw coupling rotationally coupled to the drive shaft before pressing the hose into the hose receiving portion of the hose coupling.
In some arrangements, aligning the hose coupling on an axis of rotation of the drive shaft and positioning the hose coupling relative to the tool such that the arms each abut a hook extending from the hose coupling.
In some arrangements, the step of aligning the hose coupling on the axis may include sliding the hose coupling onto an extension from the hub.
In some arrangements, the extension from the hub may be a boss having an external diameter that is less than an external diameter of the hub.
A tool 10 for rotationally driving a quick coupling during installation of the coupling onto a blasting hose is shown in
A circular boss 22, also centered on the axis X, extends along the axis X from a face the hub 14. The boss 22 fits closely inside a gasket or opening opposite the collar portion of quick couplings of the size intended for the tool 10. Teeth 26 for a jaw coupling extend axially from an opposite side of the hub 14 from the boss 22. The illustrated arrangement of the tool 10 includes three teeth 26, but other arrangements include more or fewer teeth 26 as appropriate to fit available jaw couplings. The tool 10 of the illustrated arrangement also includes a cylindrical bore 30 centered on the axis X, and a keyway 32 extending radially from the bore 30, though alternative arrangements lack bore 30 and keyway 32. The tool 10 may therefore be coupled directly to a drive shaft with a key.
The teeth 26 as a group and the keyway 32 in cooperation with the bore 30 both provide torque coupling surfaces integral with the hub 14. It is possible to drive the tool 10 about the axis X by simultaneous application of force to at least two of the torque coupling surfaces at the same time. For example, each of the teeth 26 includes two opposed radial surfaces 27, and a pure moment on the tool 10 can be created about the axis X by simultaneous application of force to one of the radial surfaces of each of the teeth 26. Similarly, a moment about the axis X can be created by a key applying force to either lateral face of the keyway 32 while a drive shaft applies force to an interior surface of the bore 30.
The tool 10 can be made from any material strong enough to transfer torque from a motorized drive shaft to a hose coupling while the hose coupling is being installed on a hose. Suitable materials include, for example, metals, such as steel and steel alloys.
With the teeth 26, the tool 10 can be fitted to a jaw coupling 36 at the end of a drive shaft 40 in a drive assembly, such as the drive assembly 38 illustrated in
Referring to
To begin a process of installing the hose coupling 48 on the squared off free end of the hose 52, the hose coupling 48 may be engaged to the tool 10 as shown in
Engagement of the hose coupling 48 to the tool 10 and the tool 10 to the jaw coupling 36 and drive shaft 40 is shown in more detail in
Each of the arms 18, only one of which is visible from the perspective of
In the illustrated arrangement, the drive shaft 40 extends into the bore 30 of the tool 10, and a corresponding key, not illustrated, extends into the keyway 32. In other arrangements, the key alone or the key and the drive shaft 40 do not extend into the tool 10. For example, in some arrangements, the tool 10 is coupled to the jaw coupling 36 with a spider that lacks a central hole. In such arrangements, the drive shaft 40 and key extend into the jaw coupling 36, but not the tool 10. In further alternative arrangements, the tool 10 could be placed directly on the drive shaft 40, and no jaw coupling 36 is used.
Continuing the process of installing the hose coupling, the worker pushes the free end of the hose 52 into the opening of the collar portion 56 as shown in
The hose 52 is completely inserted in the hose coupling 56 when the free end of the hose 52 seats against an annular shelf 68 within the hose coupling 48 as shown in
During the above described installation process, the tool 10 may be used to turn the hose coupling 48 clockwise about the hose 52 from the perspective of the motor 44.
Clockwise turning cooperates with the direction of internal threading typically present in collar portions 56. However, the hose coupling 48 may instead be turned counter-clockwise during installation if no threading is present in the collar portion 56, or if the collar portion 56 is reverse-threaded. If a hose coupling 48 needs to be removed from a hose 52, the tool 10 can be used to turn the hose coupling 48 in a direction opposite to the direction used to install the hose coupling.
A process 74 for installing a hose coupling 48 on a hose 52 that may be executed with the devices described above is illustrated in
In the illustrated example, the motor 44 is activated in block 86 after stage 78 is completed. It is generally less safe and more difficult for the worker to apply the tool 10 to the jaw coupling 36 while the jaw coupling 36 is rotating, or to apply the hose coupling 48 to the tool 10 while the tool 10 is being driven by the drive assembly 38. Further, letting the motor 44 run while the hose 52 is being prepared wastes energy. However, in other examples, block 86 may instead be executed before, during, or between any of blocks 80, 82, and 84.
After stage 78 and block 86 are complete, the hose 52 is pressed into the collar portion 56 of the hose coupling 48 while the drive assembly 38 turns the tool 10 in block 88. The hose 52 is pressed until it seats against the shelf 68 as described above. After the hose 52 is seated in block 88, the hose coupling 48 is removed from driving engagement with the drive assembly 38 by any one or any combination of removing the hose coupling 48 from the tool 10, removing the tool 10 from the jaw coupling 36, and shutting off the motor 44. When the hose coupling 48 is no longer being rotated, the hose coupling 48 may be fixed to the hose 52 at block 90 if necessary. For example, if the hose coupling 48 includes an array of holes in the collar portion 56, screws may be driven into the hose 52 through the holes 56 to fix a hose coupling 48 to the hose 52.
A tool 110 according to another arrangement is shown in
The elongated arms 118 and the extended hub 114 cooperate to make the tool 110 of
The hub 114 also includes a set screw hole 124 aligned with the keyway 122. A set screw may be threaded into the set screw hole 124 to bear on the key and maintain the tool's 110 position on the drive shaft 40. Though not illustrated, the tool 10 of
The hose coupling mechanism described above is advantageous in that it can allow a worker to install hose couplings on a blast hose more quickly and in greater number without fatigue. By motorizing the rotation of the hose coupling about the hose, the mechanism relieves the worker of the need to repeatedly overcome static friction between the hose coupling and the hose as the worker presses the hose into the collar portion of the hose coupling. With static friction overcome and the hose coupling in continuous rotation, the worker may press the hose to seat properly within the hose coupling with relative ease and consistency.
Although the invention herein has been described with reference to particular embodiments, it is to be understood that these embodiments are merely illustrative of the principles and applications of the present invention. It is therefore to be understood that numerous modifications may be made to the illustrative embodiments and that other arrangements may be devised without departing from the spirit and scope of the present invention as defined by the appended claims.