This disclosure relates generally to fluid couplings, and more specifically to a hose coupling assembly including a male stem and a ferrule for attachment to a hose.
Couplings that are attached to an end of a hose typically include a male stem that is insertable into a hose end and a ferrule that is concentric with the male stem. Together, the male stem and ferrule define an annular cavity for receiving the hose end. This type of coupling typically is retained by positioning the hose end in the annular cavity between the ferrule and stem, and pinching the hose end via the ferrule and stem such as by either radially reducing at least a portion of the ferrule or by radially increasing the size of the male stem. Crushable ferrules generally are preferred for accurately controlling the pinching process. For example, radially reducing the size of a ferrule by crushing it to a smaller diameter may be accomplished through crimping processes that use a plurality of circumjacently arranged die fingers.
For convenience of assembly, the ferrule may be pre-attached to the male stem by the manufacturer, such as by crimping an end portion of the ferrule to the male stem, thereby creating a one-piece coupling that subsequently can be attached to the hose end by the assembler. While preattachment of the ferrule to the male stem has advantages associated with reducing the number of parts during the hose attachment process, it introduces a disadvantage as to the number of couplings required for a line of hose sizes because some hoses require the same size stem but different size ferrules. For example, three different-sized ferrules may be used with the same size stem for coupling one-half inch inner diameter hose having different tube, reinforcement, and cover combinations. Consequently, in this example three different couplings would be stocked in inventory, with each coupling including the same size stem but different-sized ferrules to accommodate the different hose combinations.
Some assemblers prefer to select an appropriate ferrule for a hose when it is to be crimped on a hose so as to minimize inventory and thus maintain two-piece coupling components (i.e., separate male stems and ferrules) in inventory for assembly during the hose attachment process. However, the geometry of the ferrules used in two-piece couplings typically are different than the ferrules used in one-piece couplings to facilitate assembly of the two-piece couplings, thus requiring the manufacturer to manufacture different ferrules for the same hose configuration depending on whether the ferrules are intended to be used in one-piece or two-piece couplings. Also, when assembling the two-piece couplings, the ferrule sometimes is misaligned with the stem during attachment of the ferrule to the stem, thereby rendering the resulting coupling unusable.
In an embodiment, a hose coupling assembly is provided. The hose coupling assembly includes a male stem, a ferrule, and a retainer configured to couple the ferrule to the male stem. The male stem may include an elongated body with a latch groove, and the ferrule may include a latch. The retainer may be disposed on the male stem and may be configured to couple the ferrule to the male stem such that the latch is aligned with the latch groove.
In an embodiment, a method of assembling a hose coupling assembly is provided. The method may include contacting an inner surface of a retainer with a shoulder of a male stem; deflecting, via the shoulder, a retention feature of the retainer radially outwards; aligning a portion of the retention feature with a latch groove defined in the male stem; contacting a latch of a ferrule with an outer surface of the retention feature; deflecting, via the latch, the retention feature radially inward; and aligning the latch with the latch groove of the male stem.
The foregoing has outlined rather broadly the features and technical advantages of the present disclosure in order that the detailed description of the disclosure that follows may be better understood. Additional features and advantages of the disclosure will be described hereinafter which form the subject of the claims. It should be appreciated by those skilled in the art that the conception and specific embodiment disclosed may be readily utilized as a basis for modifying or designing other structures for carrying out the same purposes of the present disclosure. It should also be realized by those skilled in the art that such equivalent constructions do not depart from the spirit and scope of the disclosure as set forth in the appended claims. The novel features, which are believed to be characteristic of the disclosure both as to its organization and method of operation, together with further objects and advantages, will be better understood from the following description when considered in connection with the accompanying figures. It is to be expressly understood, however, that each of the figures is provided for the purpose of illustration and description only and is not intended as a definition of the limits of the present disclosure.
The accompanying drawings, which are incorporated in and form part of the specification in which like numerals designate like parts, illustrate embodiments of the present disclosure and together with the description, serve to explain the principles of the disclosure. In the drawings:
To install the retainer onto the male stem, the assembler may slide the retainer onto the male stem, and the retainer may autonomously snap into its intended position. For example, the retainer may include one or more retention features (e.g., resilient arms or prongs) configured to contact an external shoulder on the male stem during installation of the retainer onto the stem. The stem shoulder may force the one or more resilient arms to elastically deform outwardly during movement of a proximal portion of the resilient arms past the stem shoulder. Once the proximal portion of the resilient arms pass by the stem shoulder, the resilient arms may return to their non-deformed configuration, and the proximal portion of the resilient arms may be seated in a groove formed in the exterior surface of the male stem adjacent to the shoulder. When seated in the groove, the resilient arms may restrain the retainer from moving axially along the length of the stem.
To install the ferrule onto the male stem, the assembler may slide the ferrule onto the male stem, and the ferrule may autonomously snap into its intended position. For example, the one or more resilient arms of the retainer may be configured to contact the latch of the ferrule during installation of the ferrule onto the stem. The ferrule latch may force a distal portion of the resilient arms to elastically deform inwardly during movement of the latch past the distal portion of the resilient arms. Once the ferrule latch passes by the distal portion of the resilient arms, the resilient arms may return to their non-deformed configuration to restrict the ferrule from moving axially along the length of the stem. For example, the ferrule latch may be trapped between a base (e.g., a backstop or collar) of the retainer and the distal portion of the resilient arms. In this trapped position, the ferrule latch may be axially aligned with the groove formed in the stem.
To attach a hose to the hose coupling assembly, an end of the hose may be inserted into an annular cavity defined between the stem and the ferrule. Then, the ferrule may be plastically deformed radially inward (e.g., crimped) to pinch the hose end between the crushed ferrule and the stem. During the crimping process, the ferrule latch is plastically deformed radially inward into the groove formed in the stem to ensure the ferrule is axially fixed to the stem.
As shown in
The hose coupling assembly 100 also includes the ferrule 120. In some examples, the ferrule 120 is used to secure the hose to the stem 110 using a crimping or ferrule crushing process. The ferrule 120 may be hollow and generally cylindrical. The internal surface 196 of the ferrule 120 may be textured or shaped to help secure the hose to the stem 110 during the crimping or ferrule crushing process. The ferrule 120 may have a first end 198 and a second end 202. A latch 122 may be positioned adjacent the first end 198. The latch 122 may be formed as a protrusion or lip and extend radially inward towards a center axis of the ferrule 120. The latch 122 may have a diameter that is smaller than an external diameter of the ferrule 120. The latch 122 may be formed to fit into the latch groove 118 of the male stem 110 when the hose coupling assembly 100 is coupled to a hose.
The hose coupling assembly 100 also includes the retainer 130, which in some embodiments may be referred to as a pronged clip. In some examples, the retainer 130 has a collar 132 and a ferrule retention feature 134. The ferrule retention feature 134 may extend away from (e.g., orthogonal to) a surface of the collar 132. The ferrule retention feature 134 may be used to couple the ferrule 120 to the male stem 110. In some examples, the collar 132 may be used as a bumper or a backstop to align the latch 122 of the ferrule 120 with the latch groove 118 of the male stem 110. The collar 132 may also be used to align a connector coupled to or formed adjacent to the first end 114 of the male stem 110. In some examples, the collar 132 may be formed as a washer, such as a Belleville washer.
The ferrule retention feature 134 extends away from the first surface 136 of the collar 132. In examples where the collar 132 has a split or incomplete circumference, the ferrule retention feature 134 may extend partially or fully around the incomplete circumference of the collar 132. In some examples, the ferrule retention feature 134 includes at least one flexible or resilient arm 138. In some examples, the retainer 130 includes a quantity of flexible arms 138 (e.g., two or more flexible arms 138). In some examples, the flexible arm 138 is curved and extends about a partial circumference of the collar 132. In examples where the collar 132 has a split or incomplete circumference, the flexible arm 138 may extend partially around the entire incomplete circumference of the collar 132.
The flexible arm 138 may include a stem ramp 140 that extends radially inward. The stem ramp 140 has a sloped surface. A first end 204 of the stem ramp 140 is proximate to the first end 184 of the retainer 130. A second end 206 of the stem ramp 140 is proximate to the second end 186 of the retainer 130. The stem ramp 140 may slope inward towards the central axis 188 between the first end 204 and the second end 206. The first end 204 of the stem ramp 140 may be connected to the second surface 152 of the collar 132 at a bevel 182. The second end 206 may be connected to a ferrule ramp 142 at a bevel 180. In some examples, the stem ramp 140 has a length extending from the first end 204 to the second end 206 that is smaller than a length of the latch groove 118. In some examples, the diameter of the stem ramp 140 at the first end 204 may be similar to the diameter of the shoulder 124 of the male stem 110, and larger than the diameter of the latch groove 118 of the male stem 110. The diameter of the stem ramp 140 at the second end 206 may be between the diameter of the latch groove 118 and the shoulder 124 of the male stem 110. In other examples, the stem ramp may be similar in size to the latch groove, or even have an interference fit in the latch groove.
The flexible arm 138 may include the ferrule ramp 142 that extends radially outward, away from the central axis 188. A first end 208 of the ferrule ramp 142 is proximate to the first end 184 of the retainer 130. A second end 210 of the ferrule ramp 142 is proximate to the second end 186 of the retainer 130. The ferrule ramp 142 has at least one sloped surface 176. In some examples, the ferrule ramp 142 has a second sloped surface 178. In some examples, the angles formed by the first sloped surface 176 and the second sloped surface 178 are different. In some examples, the first sloped surface 176 is proximate to the first end 208, and the second sloped surface 178 is proximate to the second end 210. The ferrule ramp 142 may slope inward towards the central axis 188 between the first end 208 and the second end 210. An inside surface 212 of the ferrule ramp 142 may have a generally constant diameter. The diameter formed by the inside surface 212 may be larger than a diameter formed by the shoulder 124 of the male stem 110. In some examples, the ferrule ramp 142 may have a length extending between the first end 208 and the second end 210.
The flexible arm 138 may include a channel 144 formed between the ferrule ramp 142 and the first surface 136 of the collar 132. The channel 144 may have a length that extends between a first end 190 proximate the first end 184 of the retainer 130 and a second end 192 proximate the second end 186 of the retainer 130. The first end 190 of the channel 144 may be formed at least partially by the first surface 136 of the collar 132. The second end 192 of the channel 144 may be formed at least partially by the first end 208 of the ferrule ramp 142. The length of the channel 144 may be larger than a length of the latch 122 of the ferrule 120. The bottom portion of the channel 144 may have a diameter that is smaller than the diameter formed by the latch 122.
In some examples, the retainer 130 may be formed from a semi-rigid material. In some examples, the retainer may be formed from thermoplastic materials such as nylon, polyolefin, thermoplastic elastomer or the like, which may include various additives such as particulate fillers, glass or carbon fiber, anti-degradants, or the like. In some examples, the retainer may be formed using injection molding, 3D printing, milled, or similar manufacturing techniques.
The assembled hose coupling 100 is shown in
The components of the hose coupling assembly 100 may be assembled together to form the assembled position 102 shown in
The method 500 may include aligning a portion of the retention feature with a latch groove in the male stem (step 525). In an example, step 525 may include aligning a portion of the stem ramp with the latch groove (step 530). The method 500 may include inserting a ferrule onto the male stem(step 535). The method 500 may include contacting a latch of the ferrule that extends radially inward with an outer surface of the retention feature (step 540). In an example, step 540 may include contacting the latch with a ferrule ramp of the retention feature that extends radially outward (step 545).
The method 500 may include pushing the ferrule over the retention feature and forcing the retention feature radially inward (step 550). The retention feature may flex radially inward so that the ferrule may be pushed over the retention feature. The ferrule may ride against the sloped ferrule ramp to force the retention feature inward. The method 500 may include aligning the latch with the latch groove of the male stem (step 555).
In another example, the method may begin with inserting a retainer into a ferrule. The method may include contacting an outer surface of the retainer with a groove or shoulder inside the ferrule. The method may include pushing the retainer, housed within the ferrule, over the stem. A retention feature of the retainer may flex outward during so that the retention feature may ride up and over a shoulder of the stem or into a groove on the stem.
Although the present disclosure and its advantages have been described in detail, it should be understood that various changes, substitutions, and alterations can be made herein without departing from the spirit and scope of the disclosure as defined by the appended claims. Moreover, the scope of the present application is not intended to be limited to the particular embodiments of the process, machine, manufacture, composition of matter, means, methods, and steps described in the specification. As one of ordinary skill in the art will readily appreciate from the disclosure, processes, machines, manufacture, compositions of matter, means, methods, or steps, presently existing or later to be developed that perform substantially the same function or achieve substantially the same result as the corresponding embodiments described herein may be utilized according to the present disclosure. Accordingly, the appended claims are intended to include within their scope such processes, machines, manufacture, compositions of matter, means, methods or steps.