The present disclosure is related to an activation assembly for a release mechanism of a drive of a patient support apparatus, such as a hospital bed. The activation assembly includes a bias member having two arms that allow the bias member to be used in multiple locations and operate to balance the activation assembly when it is not in an activated position.
The use of release mechanisms in drives for patient support apparatuses such hospital beds and stretchers is known as a way to quickly lower a frame section using gravity and/or patient weight. The activation of the release mechanism is typically manual and transfers mechanical movement between an activation handle and the release mechanism to make the release available even when power is not available. In some instances, the release mechanism mechanically releases portions of the drive to allow the drive to be back driven to a lowered position. In other cases, the release mechanism may vent or dump hydraulic fluid or air from a cylinder to allow the cylinder to be lowered.
However, due to misuse, the structures used may be damaged such as by overuse when housekeeping uses the release mechanism to quickly lower the frame during a cleaning cycle, or when visitors activate the activation handle out of curiosity or boredom, cycling the structure more often than appropriate. Still further, the activation handle may be damaged by caregivers who activate the release mechanism in an emergency situation, applying excessive force in an attempt to urge the frame to move quicker. This overuse can result in a loss of adjustment and a freedom of movement that is problematic.
The present disclosure includes one or more of the features recited in the appended claims and/or the following features which, alone or in any combination, may comprise patentable subject matter.
According to a first aspect of the present disclosure, an activation assembly for activating a release mechanism of a drive for a patient support apparatus comprises a pivot pin, a bracket, a bias member, and a handle. The pivot pin is configured to engage a support member of a patient support apparatus. The bracket is positioned on the pivot pin and pivotable about the pivot pin relative to the patient support apparatus. The bracket includes a lever arm configured to engage a motion transfer link coupled to the release mechanism such movement of the link arm is transferred through the transfer link to the release mechanism. The bias member is engaged with the bracket to move with the bracket and configured to engage a pair of spaced apart motion limiters secured to the support member of the patient support apparatus. The bias member maintains engagement with both motion limiters when the activation assembly is in a neutral state. The handle coupled to the bias member, the movement of the handle resisted by the bias member and transferred from the handle to the lever arm.
In some embodiments of the first aspect, the bias member may include a body and a pair of arms positioned on opposite sides of the body, the arms may each be configured to engage a respective motion limiter when the activation assembly is in a neutral state.
In some embodiments of the first aspect, a first one of the pair of arms may deflect when the handle is moved in a first direction and a second of the pair of arms may disengage the respective motion limiter.
In some embodiments of the first aspect, the first one of the pair of arms may urge the activation assembly to the neutral position when the handle is released.
In some embodiments of the first aspect, the activation assembly may further comprise a coupler cam that is positioned on the pivot pin and pivotable about the pivot pin. When present, the coupler cam may be secured to the bracket to move with the bracket about the pivot pin. The coupler cam may include a cam surface configured to engage an activation arm of a switch assembly and activate the switch when the activation assembly is moved from the neutral position to an activated position.
In some embodiments of the first aspect, the coupler cam may include a pin extending therefrom and the bracket may include a hole in a surface of the bracket. The pin of the coupler cam may be positioned in the hole of the bracket to secure the pin to the bracket.
In some embodiments of the first aspect, each of the pair of arms may form protuberant sections that define a space therebetween. The pin of the coupler cam, when positioned in the hole of the bracket, may extend into the space between the protuberant sections. The pin may constrain movement of the bias member relative to the bracket.
In some embodiments of the first aspect, the bias member may engage with the bracket such that portions of the bias member are free to move relative to the bracket.
In some embodiments of the first aspect, the bias member may comprise a body that is symmetrical about a centerline. The body may have a top with a first side that has a generally planar first surface and a second generally planar second surface offset from the first surface. The body may have a first end having a first width, symmetrical side walls that define an increasing width of the body for a first distance and a decreasing width of the body for a second distance terminating at the second end, the pair of arms extending from the second end.
In some embodiments of the first aspect, the arms may form complex curvilinear structures that are symmetrical about the centerline. The arms may each have a protuberant first section that extends from the second end in a first direction. When present, the protuberant first section may curve around to have a second section flaring out from the body to a free end. In some embodiments the arm may have a varying width to control the spring rate of the arm.
In some embodiments of the first aspect, the arms may form leaf springs.
In some embodiments of the first aspect, the body may have a bottom, opposite the top, with a mounting flange extending from the bottom.
In some embodiments of the first aspect, the bias member may comprise a body and a pair of leaf springs that extend from the body, the leaf springs positioned on opposite sides of the body.
In some embodiments of the first aspect, the thickness of the leaf springs may vary along the length of the leaf spring to vary the spring rate of the leaf spring.
According to a second aspect of the present disclosure, a patient support apparatus comprises a first frame, a second frame pivotably coupled to the first frame, a drive, and an activation assembly. The drive is secured to the first frame and the second frame and operable to move the second frame relative to the first frame. The drive includes a release mechanism which is operable to disengage a portion of the drive to allow the second frame member to move freely relative to the first frame. The activation assembly includes a pivot pin, a bracket, a bias member, and a handle. The bracket is positioned on the pivot pin and pivotable about the pivot pin relative to the first and second frame. The bracket includes a lever arm engaged with a motion transfer link coupled to the release mechanism such movement of the link arm is transferred through the transfer link to the release mechanism. The bias member is engaged with the bracket to move with the bracket and configured to engage a pair of spaced apart motion limiters. The bias member maintaining engagement with both motion limiters when the activation assembly is in a neutral state. The handle is coupled to the bias member, the movement of the handle resisted by the bias member and transferred from the handle to the lever arm to thereby activate the release mechanism.
In some embodiments of the second aspect, the bias member may comprise a body and a pair of leaf springs that extend from the body. The leaf springs may be positioned on opposite sides of the body.
In some embodiments of the second aspect, the leaf springs may engage the motion limiters.
In some embodiments of the second aspect, a first one of the pair of leaf springs may deflect when the handle is moved in a first direction and a second of the pair of leaf springs may disengage the respective motion limiter when the handle is moved in the first direction.
In some embodiments of the second aspect, the first one of the pair of leaf springs may urge the activation assembly to the neutral position when the handle is released.
In some embodiments of the second aspect, the activation assembly may further comprise a coupler cam and a switch assembly having an activation arm. The coupler cam may be positioned on the pivot pin and pivotable about the pivot pin. The coupler cam may be secured to the bracket to move with the bracket about the pivot pin. The coupler cam may include a cam surface engaging the activation arm of the switch assembly. The coupler cam may activate the switch when the activation assembly is moved from the neutral position to an activated position.
In some embodiments of the second aspect, the coupler cam may include a pin extending therefrom and the bracket may include a hole in a surface of the bracket. The pin of the coupler cam may be positioned in the hole of the bracket to secure the pin to the bracket.
In some embodiments of the second aspect, the bias member may engage with the bracket such that portions of the bias member are free to move relative to the bracket.
In some embodiments of the second aspect, the bias member may comprise a body that is symmetrical about a centerline. The body may have a top with a first side that has a generally planar first surface and a second generally planar second surface offset from the first surface. The body may have a first end having a first width, symmetrical side walls that define an increasing width of the body for a first distance and a decreasing width of the body for a second distance terminating at the second end, the pair of arms extending from the second end.
In some embodiments of the second aspect, the arms form complex curvilinear structures that are symmetrical about the centerline. The arms each may have a protuberant first section that extends from the second end in a first direction. The protuberant first section may curve around to have a second section flaring out from the body to a free end. The arm may have a varying width to control the spring rate of the arm. In some embodiments, the arms may form leaf springs.
In some embodiments of the second aspect, the body may have a bottom, opposite the top, with a mounting flange extending from the bottom.
In some embodiments of the second aspect, a first one of the pair of arms may deflect when the handle is moved in a first direction and a second of the pair of arms may disengage the respective motion limiter. In some embodiments, the first one of the pair of arms urges the activation assembly to the neutral position when the handle is released.
Additional features, which alone or in combination with any other feature(s), such as those listed above and/or those listed in the claims, can comprise patentable subject matter and will become apparent to those skilled in the art upon consideration of the following detailed description of various embodiments exemplifying the best mode of carrying out the embodiments as presently perceived.
The detailed description particularly refers to the accompanying figures in which:
Referring to
As a reference,
In addition, the activation arm 30 of the switch assembly 32 causes the switch to be activated to provide a signal to an electrical system of the patient support apparatus 10. This signal may be used by the patient support apparatus 10 to inform other systems of the patient support apparatus 10 to respond to the activation of the activation assembly 16 or may be sent to a hospital network to inform others that the activation assembly 16 has been activated.
The limit switch 32 is held in position by a limit switch clip 180 shown in
Referring again to
The activation assembly 16 is supported from a support 46 coupled to a frame member 48 of the head deck section 12 with the pivot pin 40 securing the bias member 34, a bracket 36, handle 38, and a coupler cam 58 to the support 46 such that the bias member 34, a bracket 36, and handle 38 pivot relative to the support 46. It should be noted that the coupler cam 58 is reversed in activation assembly 16 as compared to activation assembly 16′ as the bracket 36 can be used with either activation assembly 16 or 16′ with only one of two holes 66 or 68 used, depending on which side of the head deck section 20 the activation assembly 16 or 16′ is positioned. The activation assembly 16 further includes first and second opposed motion limiters 50 and 52 which are engaged by the bias member 34 as will be described in further detail below. The motion limiters 50 and 52 are embodied as flanges of a cover 54 that is secured to the frame member 48 and support 46. However, in other embodiments, the motion limiters 50 and 52 may be embodied as any structure that is fixed relative to the support so that movement of the bias member 34 relative to the support 46 may be resisted by the motion limiter 50 or 52. The cover 54 provides protection to the activation assembly 16 to reduce the potential for intrusion of fluids and/or biomaterials into the operating mechanism of the activation assembly 16.
The switch assembly 32 and a sheath 56 of the cable assembly 28 are fixed relative to the support 46 so that there is relative motion of the bias member 34, bracket 36, and handle 38 to the switch assembly 32 and sheath 56 that results in activation of the activation arm 30 and, thereby, cable 26. The activation assembly 16 further includes a coupler cam 58 which is secured to the bracket 36 by the pivot pin 40 and a pin 60 which extends from a body 62 of the coupler cam 58 as shown in
When the coupler cam 58 moves about pivot pin 40, a cam surface 74 acts on a hook 76 of the activation arm 30 of the switch assembly 32. The cam action of the coupler cam 58 and hook 76 (see
Referring now to
The body 80 is symmetrical about the centerline 90 includes a top 146 with a first side 148 that has a generally planar first surface 150 and a second generally planar second surface 152 offset from the first surface. The body 80 also includes a first end 154 having a first width 156 and symmetrical side walls 158, 160 that define an increasing width of the body for a first distance 162 and a decreasing width of the body for a second distance 164 terminating at the second end 166. The arms 86, 88 extend from the second end.
The arms 86, 88 form complex curvilinear structures that are symmetrical about the centerline 90. The protuberant first sections 102, 104 extend from the second end 166 in the first direction and curve around to have a second section 168 flaring out from the body 80 to a free end 170, 172. The arms 86, 88 have a varying width to control the spring rate of the arms 86, 88. Each of the arms 86, 88 form leaf springs.
The bracket 36 further includes a flange 106 which is configured to engage the mounting flange 82 of the bias member 34. When the flange 106 is engaged with the mounting flange 82, two holes 108, 110 formed in the flange 106 align with two holes 112, 114 formed in the mounting flange 106 so that fasteners 116 (see
Referring to
Although this disclosure refers to specific embodiments, it will be understood by those skilled in the art that various changes in form and detail may be made without departing from the subject matter set forth in the accompanying claims.
This application claims priority under 35 U.S.C. § 119(e) to U.S. Provisional Application No. 63/169,009, filed Mar. 31, 2021, which is expressly incorporated by reference herein.
Number | Date | Country | |
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63169009 | Mar 2021 | US |