This is a continuation application of co-pending international patent application PCT/EP2022/074729, filed Sep. 6, 2022 and designating the United States, which was published in German as WO 2023/031480 A1, and claims priority to German utility model application DE 20 2021 104 784.4, filed Sep. 6, 2021, both of which are incorporated herein by reference in their entireties.
The present invention relates to a hand-held hot air device or hot air hand blower with a housing for receiving at least a fan, a control device, actuating elements and a display and operating device as well as a heating tube arranged at the housing with an integrated heating element and temperature sensor.
Respective hand-held hot air devices are used in a wide variety of embodiments, for example for welding or shrinking plastics, drying objects, etc.
DE 10 2019 100 850 A1 relates to a hot-air fan and method for operating the same. The document discloses a hot-air fan including a fan device for generating an air flow, a heating device for heating the air flow, and a control unit connected to the fan device and to the heating device. In this process, the control unit is designed to control the fan device in such a manner that, when the heating device is switched on, the fan device generates a starting air flow that is reduced to an operating air flow. Further a method for operating the hot-air fan is provided, including the steps of switching on the heating device and generating a starting air flow that is reduced to an operating air flow.
DE 10 2020 200799 A1 relates to a distance heating device, in particular a hot air gun device, with a heat output unit for heating a surface, with a sensor unit for determining at least one piece of information relating to the surface and with a control unit at least for controlling the heat output unit. It is proposed that the information comprises at least one component different from a surface temperature of the surface and that the control unit triggers at least one function in at least one operating state based on the information.
EP 1 956 317 A2 relates to a heating device and method, wherein the heating device, such as a heat gun or a heating unit, comprises a surface temperature sensor for measuring the surface temperature of the workpiece to be heated.
JP S61 217648 A relates to a further hot air gun with a temperature sensor.
DE 20 2017 103466 U1 relates to a hand-held hot air device with a non-contact user communication interface.
In particular when used as a hot air welding device, it is important to know the temperature at the location at which welding is performed. This is usually at a certain distance in front of the outlet opening of the heating tube for the hot air. Additionally, the amount of hot air is to be taken into account thereby, which can often be varied with such hot air devices. To detect the temperature, a temperature sensor is arranged in the heating tube in the region between the heating element and the outlet opening, usually directly at the end of the heating element. In particular when using such temperature-controlled hand-held hot air devices in industry with very high requirements regarding process traceability and accuracy, for example in the transportation industry and in particular in the aviation industry, it is necessary that the temperature displayed on the hand-held hot air device corresponds to the temperature with which the work (welding/shrinking) is actually carried out. When the air emerges from the heating tube, the temperature is already lower than at the measuring location in the air flow just behind the heating element due to thermal losses. For this purpose, a calibration curve is stored in the control device used to regulate the hot air temperature in order to calculate the actual temperature at the air outlet from the temperature measured with the sensor. Hereby, a linear relationship is assumed and from two measurement points the slope and an offset are determined and stored. On the display of the hand-held hot air device only the determined temperature is shown then.
However, if for example different nozzles are attached to the heating tube, the temperature at the location at which welding is to be performed changes depending on the nozzle. Also, if welding is carried out at a different location with a different distance from the outlet of the heating tube, for whatever reason, the temperature displayed does not correspond to the actual temperature at the work location.
An object of aspects of the present disclosure is to provide a further improved hand-held hot air device. It would be desirable to provide a possibility with which for any application the actual temperature can be displayed at a defined location in front of the heating tube.
The claimed subject matter is defined in the independent claims. Advantageous refinements are provided in the dependent claims.
Accordingly, according to one aspect of the present disclosure, in the control device there are provided calibration curves as a function of a plurality of different air guide options for the hot air emerging from the heating tube after the heating tube. The hand-held hot air device with the control device is configured to, after setting the respective air guide at the outlet from the heating tube, output the air temperature at the location corresponding to the air guide on the display in accordance with the calibration curve of the air guide. These calibration curves are for example determined linearly via respective measurements at a predetermined air volume with a lower temperature value and an upper temperature value and stored for the respective air guide option. Generally, this can be done with a total of four values (upper and lower temperature value at upper and lower air volume). Thereby a correct temperature display corresponding to the actual conditions can be displayed for different nozzles or at certain distances in front of the heating tube without nozzles after the user has selected the respective application.
Correspondingly, a method for operating a hand-held hot air device according to an aspect of the disclosure can comprise the following steps: providing the hand-held hot air device; setting the air guide at the outlet from the heating tube, wherein (a) in the control device as a function of a plurality of different air guide options for the hot air emerging from the heating tube after the heating tube there are provided calibration curves or, instead of the plurality of calibration curves being stored in the control device these are stored on a mobile communication device and the respective selected calibration curve can be loaded from the mobile communication device to the control device via a communication interface; and outputting the air temperature at the location corresponding with the air guide on the display in accordance with the calibration curve of the air guide.
Preferably, in the control device calibration curves depending on nozzles to be attached to the heating tube are provided.
According to a particularly preferred embodiment of an aspect of the disclosure, a communication interface for wireless communication for wireless transmission of data from and to a mobile communication device is provided in the hand-held hot air device. Generally, the display device can be used for displaying the plurality of air guide options and for their selection. Thereby, the various air guide options are illustrated on the display on the mobile communication device and can be selected by the operator. The calibration curves corresponding to the air guide options can already be stored in the control device of the hand-held hot air device and are selected via the communication device. Alternatively, the calibration curves are stored on the mobile communication device, are selected there and the selected calibration curve is transferred to the control device and stored there for this application. Preferably, according to a further embodiment, calibration curves stored on the mobile communication device are loaded from the mobile communication device to the control device.
According to a particularly preferred embodiment of the hand-held hot air device, it is possible to calculate a new calibration curve from measured temperature values at a relevant location for the respective air flow with a corresponding assigned air volume using a formula stored in the communication device. As described above, this can then be transmitted to the control device and stored there for this application. This embodiment is particularly advantageous if either a new nozzle for which no calibration curve is available shall be used or the temperature at a very specific location in front of the heating tube is important and should therefore be adjustable and displayed. Alternatively, it is also possible that the formula is stored in the control device and only the measured values are transmitted from the communication device to the control device.
Hereby, the temperature at the desired location can be determined by an external temperature probe, which is either connected to a respective display such that the data can be entered into the mobile communication device for calculating the calibration curve or is connected directly to the mobile communication device. With this feature, it is also possible for a user to define his calibration curve exactly for the temperature range in which he usually operates the hand-held hot air device.
The hand-held hot air device according to an aspect of the disclosure thus allows adaptation to different application scenarios in a simple manner, regardless of whether these applications were already taken into account upon delivery of the hand-held hot air device. Either the existing calibration curves can be used, or a new calibration curve can be created by additional measurements.
The features and combinations of features mentioned above in the description as well as the features and combinations of features mentioned in the following in the description of figures and/or shown solely in the figures can be used not only in the respective indicated combination, but also in other combinations or on their own. Individual features of the independent claims can also be replaced by other disclosed features or combinations of features.
In the following figures:
The hand-held hot air device 1 shown in
It is to be understood that the foregoing description is of one or more embodiments of the invention. The invention is not limited to the particular embodiment(s) disclosed herein, but rather is defined solely by the claims below. Furthermore, the statements contained in the foregoing description relate to the disclosed embodiment(s) and are not to be construed as limitations on the scope of the invention or on the definition of terms used in the claims, except where a term or phrase is expressly defined above. Various other embodiments and various changes and modifications to the disclosed embodiment(s) will become apparent to those skilled in the art.
As used in this specification and claims, the terms “e.g.,” “for example,” “for instance,” “such as,” and “like,” and the verbs “comprising,” “having,” “including,” and their other verb forms, when used in conjunction with a listing of one or more components or other items, are each to be construed as open-ended, meaning that the listing is not to be considered as excluding other, additional components or items. Other terms are to be construed using their broadest reasonable meaning unless they are used in a context that requires a different interpretation. In addition, the term “and/or” is to be construed as an inclusive OR. Therefore, for example, the phrase “A, B, and/or C” is to be interpreted as covering all of the following: “A”; “B”; “C”; “A and B”; “A and C”; “B and C”; and “A, B, and C.”
Number | Date | Country | Kind |
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20 2021 104 784.4 | Sep 2021 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2022/074729 | 9/6/2022 | WO |
Publishing Document | Publishing Date | Country | Kind |
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WO2023/031480 | 3/9/2023 | WO | A |
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Number | Date | Country | |
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20240263840 A1 | Aug 2024 | US |