Food products may need to be maintained at a certain temperature (e.g., before being served to a customer, etc.). For example, many food products need to be maintained in a certain temperature range to provide a desired eating experience or to comply with food safety regulations. Food products are traditionally maintained at a desired temperature using a unit that provides a temperature-controlled environment. By way of example, food pans may be typically heated in one set of wells and cooled in another set of wells of a temperature regulation unit. However, such split temperature regulation units require a large footprint and do not allow a food service operator to easily change the configuration of the food serving line or preparation line.
One embodiment relates to a food pan well. The food pan well includes a base defining an internal cavity and a temperature regulating system disposed within the internal cavity. The base is configured to support a food pan such that the food pan is selectively suspendable within the internal cavity. The temperature regulating system includes a cooling assembly configured to facilitate cooling at least a sidewall of the food pan and a warming assembly configured to facilitate warming at least a bottom surface of the food pan.
Another embodiment relates to a food pan well. The food pan well includes a base defining an internal cavity and a temperature regulating system disposed within the internal cavity. The base is configured to support a food pan such that the food pan is selectively suspendable within the internal cavity. The temperature regulating system includes a cooling assembly and a warming assembly. The cooling assembly includes at least one of a cooling conduit or an air current generator. The cooling conduit is configured to receive a thermally regulated working fluid. The cooling conduit is positioned proximate a sidewall of the food pan when the food pan is suspended within the internal cavity. The air current generator is configured to provide a cooled air current within the internal cavity. The warming assembly includes an induction heating coil and an inverter. The induction heating coil is positioned beneath a bottom wall of the food pan when the food pan is suspended within the internal cavity. The inverter is configured to regulate power provided to the induction heating coil.
Still another embodiment relates to a food pan well. The food pan well includes a base and a temperature regulating system. The base defines an internal cavity. The base is configured to support a plurality of food pans such that the plurality of food pans are selectively suspendable within the internal cavity simultaneously. The temperature regulating system includes a cooling assembly and a warming assembly. The cooling assembly includes a plurality of cooling conduits positioned within the internal cavity and a plurality of cooling pumps. Each of the plurality of cooling conduits is positioned proximate a sidewall of a respective one of the plurality of food pans when the respective one of the plurality of food pans is suspended within the internal cavity. Each of the plurality of cooling pumps is associated with one of the plurality of cooling conduits and configured to drive a working fluid therethrough. The warming assembly includes a plurality of induction heating coils positioned within the internal cavity and an inverter. Each of the plurality of induction heating coils is positioned beneath a respective one of the plurality of food pans when the respective one of the plurality of food pans is suspended within the internal cavity. The inverter is configured to regulate power provided to each of the plurality of induction heating coils.
The invention is capable of other embodiments and of being carried out in various ways. Alternative exemplary embodiments relate to other features and combinations of features as may be recited herein.
The disclosure will become more fully understood from the following detailed description, taken in conjunction with the accompanying figures, wherein like reference numerals refer to like elements, in which:
Before turning to the figures, which illustrate the exemplary embodiments in detail, it should be understood that the present application is not limited to the details or methodology set forth in the description or illustrated in the figures. It should also be understood that the terminology is for the purpose of description only and should not be regarded as limiting.
According to an exemplary embodiment, a temperature regulation unit (e.g., a hot-cold well, a hot-cold food pan holder, etc.) includes a warming assembly that utilizes heating mechanisms (e.g., induction heaters, radiant heaters, Peltier devices, blanket heaters, strip heaters, etc.) and/or a cooling assembly including cooling mechanisms (e.g., an evaporative gas cooling system, a Peltier cooling system, cooling coils, Peltier devices, etc.). The temperature regulation unit may be capable of switching between a heating operation and a cooling operation, may be capable of providing a heating operation to a first zone and a cooling operation to a second zone simultaneously, and/or may be capable of providing varying degrees of heating and/or cooling to two or more zones simultaneously. An electronic control unit may control and regulate the temperature of one or more food pans received by the temperature regulation unit. Such a temperature regulation unit may advantageously save space in kitchen operations, save time, and/or provide a more sanitary environment. Traditional hot-cold wells require water systems to provide steam to heat food pans which may be large and unsanitary. The temperature regulation unit may also include an adjustable base that accommodates pans of different depths.
According to the exemplary embodiment shown in
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According to an exemplary embodiment, the warming and cooling system 100 is configured to facilitate heating and/or cooling the contents stored within the food cavities 32 of the food pans 30. In some embodiments, the warming and cooling system 100 is configured to facilitate differentially heating and/or cooling the food pans 30 received within the hot-cold well 10. By way of example, one food pan 30 may be heated to a first temperature (e.g., 90 degrees Fahrenheit, etc.) and a second food pan 30 may be heated to a second, different temperature (e.g., 120 degrees Fahrenheit, etc.). By way of another example, one food pan 30 may be cooled to a first temperature (e.g., 45 degrees Fahrenheit, etc.) and a second food pan 30 may be cooled to a second, different temperature (e.g., 30 degrees Fahrenheit, etc.). By way of yet another example, one food pan 30 may be heated to a first temperature (e.g., 90 degrees Fahrenheit, etc.) and a second food pan 30 may be cooled to a second, different temperature (e.g., 30 degrees Fahrenheit, etc.).
As shown in
According to an exemplary embodiment, the cooling coils 132 are used in a refrigeration cycle to facilitate performing a cooling operation on food products stored within one or more of the food pans 30. By way of example, the cooling coils 132 may receive a working fluid (e.g., a refrigerant such as R-134a, etc.) in the refrigeration cycle. The working fluid may flow through the cooling coils 132 and absorb thermal energy (e.g., evaporation, etc.) from a surrounding environment, the food products, the internal sidewalls 112, and/or the food pans 30, reducing the temperatures thereof (e.g., to maintain a target temperature or target temperature range of the food products, etc.). The absorbed thermal energy (e.g., heat, etc.) may be rejected into the surrounding environment (e.g., room, air, etc.) through the remaining steps in the refrigeration cycle (e.g., compression, condensation, expansion, etc.). The cooling assembly 130 of
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In one embodiment, the heating coil 142 and/or the second heating coil 146 are each a single, continuous coil. The single, continuous coil may be arranged in a zig-zag pattern, a square pattern, a circular pattern, a rectangular pattern, and/or still another pattern. In other embodiments, the heating coil 142 and/or the second heating coil 146 each includes a plurality of discrete heating coils or an array of heating coils (e.g., a plurality of spaced coils, etc.). Each of the heating coils within the array may be individually controlled to facilitate providing varying amounts of thermal energy across the hot-cold well 10 (e.g., facilitates providing zoned control where a first zone is heated at a first temperature, a second zone is heated at a second temperature, etc.). The heating coil 142 and/or the second heating coil 146 may have a flat cross-sectional profile, a circular cross-sectional profile, an ovular cross-sectional profile, a square cross-sectional profile, a rectangular cross-sectional profile, and/or still another cross-sectional profile.
According to an exemplary embodiment, the heating coil 142 and/or the second heating coil 146 are configured to facilitate performing a warming or heating operation on food products stored within one or more of the food pans 30. By way of example, the heating coil 142 and/or the second heating coil 146 may provide thermal energy (e.g., heat, etc.) to the food products positioned within the food pans 30 (e.g., to maintain a target temperature or target temperature range of the food products, etc.) through the bottom wall 114 and/or at least a portion of the internal sidewalls 112. According to an exemplary embodiment, the heating coil 142 and/or the second heating coil 146 are induction coils. The inverters 150 are configured to regulate the power provided to the heating coil 142 and/or the second heating coil 146 to control the amount of thermal energy provided to the food pans 30. In one embodiment, the inverter 150 is a single inverter device that powers both the heating coil 142 and the second heating coil 146. In another embodiment, the inverter 150 includes a first inverter device that powers the first heating coil 142 and a second inverter device that powers the second heating coil 146. In other embodiments, the warming assembly 140 additionally or alternatively includes a different type of heating element (e.g., a strip heater, a Peltier device, a resistive heating element, a radiant heating element, a tubular element or other heating conduit that receives a heated working fluid, a blanket heating element, etc.).
In some embodiments, as shown in
In some embodiments, the cooling coils 132, the heating coil 142, and/or the second heating coil 146 are embedded into a block (e.g., an aluminum block, etc.) that is shaped to correspond with the internal enclosure 110 and/or the food pans 30. In some embodiments, the block replaces the internal enclosure 110. The block may facilitate transferring thermal energy to or removing thermal energy from the food pans 30 directly between the block and the food pans 30.
As shown in
The Peltier devices 134 may be variously positioned about the internal enclosure 110 such that one or more Peltier devices 134 are positioned along and/or engage with one or more of the internal sidewalls 112 (e.g., between the sidewalls 22 of the base 20 and the internal sidewalls 112 of the internal enclosure 110, etc.) and one or more Peltier devices 134 are positioned along and/or engage with the bottom wall 114. As shown in
According to an exemplary embodiment, the air current generator 160 is positioned about the hot-cold well 10 and configured to facilitate providing an air current layer to the food pans 30 (e.g., within the temperature regulated cavity 120, etc.) and/or across the tops of the food pans 30. Providing the air current layer to the food pans 30 may facilitate providing convective heat transfer. Providing the air current layer across the tops of the food pans 30 may prevent contaminants from interacting with the food products within the food pans 30. According to an exemplary embodiment, the humidifier 170 is positioned about the hot-cold well 10 and configured to facilitate providing moisture (i.e., humidity) to the air current layer and/or within the temperature regulated cavity 120 to increase the thermal capacity (e.g., the cooling capacity of the cooling assembly 130, the cooling coils 132, the Peltier devices 134, etc.).
In some embodiments, the hot-cold well 10 includes a drain positioned within the internal enclosure 110 (e.g., within the bottom wall 114, etc.) to facilitate cleaning and draining the temperature regulated cavity 120 (e.g., draining water, cleaning solutions, food products, etc. from the temperature regulated cavity 120). In some embodiments, the bottom wall 114 is angled, sloped, or curved to improve the cleaning and draining of the temperature regulated cavity 120.
The sensors 180 may include one or more temperature sensors (e.g., a thermistor, etc.) positioned to facilitate monitoring the temperature of the cooling coils 132, the Peltier devices 134, the heating coils 142, the internal sidewalls 112, the bottom wall 114, the temperature regulated cavity 120, the food pans 30, and/or the food products within the food cavities 32 of the food pans 30. The sensors 180 may additionally or alternatively include one or more detection sensors positioned to detect the presence (or lack thereof) of a food pan 30 above a respective heating coil 142 or Peltier device 134 of the warming assembly 140 and/or proximate a respective cooling coil 132 or Peltier device 134 of the cooling assembly 130. The detection of a respective food pan 30 may facilitate activating the warming assembly 140 and/or the cooling assembly 130 only in areas or zones where a food pan 30 is positioned. The detection sensors may include current sensors, infrared sensors, weight sensors, a switch (e.g., that is engaged by a food pan 30 when set into the pan cavity 26, etc.), and/or still other detection sensors.
As shown in
The controller 50 may be implemented as a general-purpose processor, an application specific integrated circuit (ASIC), one or more field programmable gate arrays (FPGAs), a digital-signal-processor (DSP), circuits containing one or more processing components, circuitry for supporting a microprocessor, a group of processing components, or other suitable electronic processing components. According to the exemplary embodiment shown in
According to an exemplary embodiment, the user interface 42 facilitates communication between an operator (e.g., cook, chef, staff member, etc.) of the hot-cold well 10 and one or more components (e.g., the cooling assembly 130, the warming assembly 140, the inverters 150, the air current generator 160, the humidifier 170, the sensors 180, etc.) of the warming and cooling system 100. By way of example, the user interface 42 may include at least one of an interactive display, a touchscreen device, one or more buttons (e.g., a stop button configured to turn the unit off, buttons allowing a user to set a target temperature, buttons to turn a lighting element on and off, etc.), and switches. In one embodiment, the user interface 42 includes a notification device (e.g., alarm, light, display, etc.) that notifies the operator when the hot-cold well 10 is on, off, in a standby mode, in a heating mode, and/or in a cooling mode. In some embodiments, a display of the user interface shows a current temperature of the cooling coils 132, the Peltier devices 134, the heating coils 142, the internal sidewalls 112, the bottom wall 114, the temperature regulated cavity 120, the food pans 30, and/or the food products within the food cavities 32 of the food pans 30.
According to an exemplary embodiment, the controller 50 is configured to receive temperature data from the sensors 180 regarding a temperature of the cooling coils 132, the Peltier devices 134, the heating coils 142, the internal sidewalls 112, the bottom wall 114, the temperature regulated cavity 120, the food pans 30, and/or the food products within the food cavities 32 of the food pans 30. The controller 50 may be configured to actively control the cooling assembly 130, the warming assembly 140, the inverters 150, the air current generator 160, and/or the humidifier 170 to regulate the temperature of the food products within the food pans 30 such that the temperature thereof is maintained at a current temperature or brought to a desired temperature.
According to an exemplary embodiment, the controller 50 is configured to receive detection data from the sensors 180 regarding the presence (or lack thereof) of one or more food pans 30 disposed within the pan cavity 26. By way of example, the controller 50 may be configured to selectively activate and deactivate portions of the cooling assembly 130 (e.g., individual Peltier devices 134, individual sections of the cooling coils 132, etc.) and/or the warming assembly 140 (e.g., individual Peltier devices 134, individual sections of the heating coils 142 and/or the second heating coils 146, etc.) such that only portions of the cooling assembly 130 and/or the warming assembly 140 proximate (e.g., below, adjacent, etc.) the food pans 30 are activated (e.g., to provide zoned control, etc.). The controller 50 may be configured to provide zoned temperature control based on a user input received with the user interface 42 such that a first food pan 30 is thermally regulated at a first temperature (e.g., 90 degrees, etc.) and a second food pan 30 is thermally regulated at a second temperature (e.g., 40 degrees, 100 degrees, etc.).
According to the exemplary embodiment shown in
As shown in
In one embodiment, the thermal element 206 is a cooling element. By way of example, the thermal element 206 may be or include a Peltier cooling element positioned within the coiled piping 202 (e.g., the working fluid flows over the thermal element 206, etc.). By way of another example, the thermal element 206 may be another type of cooling element (e.g., a thermoelectric cooler, a solid-state refrigeration system, a heat exchanger used as part of a refrigeration system, positioned around the coiled piping 202, etc.). According to an exemplary embodiment, the cooling element is configured to cool the working fluid to a desired temperature to thermally regulate the contents within associated food pans 30.
In another embodiment, the thermal element 206 is a heating element. By way of example, the thermal element 206 may be or include a tubular induction heating coil positioned around a portion of the coiled piping 202. By way of another example, the thermal element 206 may be another type of heating element (e.g., a heat exchanger used as part of a heating system, a boiler, a Peltier device, etc.). According to an exemplary embodiment, the heating element is configured to heat the working fluid to a desired temperature to thermally regulate the contents within associated food pans 30. In some embodiments, the thermal element 206 is a dual-functioning thermal element (e.g., capable of providing both a heating operation and the cooling operation, a Peltier heating and cooling device, etc.). In some embodiments, the hot-cold well 10 includes at least one single-zone warming or cooling system 200 having a cooling element and at least one single-zone warming or cooling system 200 having a heating element to facilitate providing cooling to one zone and heating to another zone of the temperature regulated cavity 120.
According to the exemplary embodiment shown in
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The first coiled piping 312, the second coiled piping 322, and/or the third coiled piping 332 may be positioned on the bottom and/or sides of the temperature regulated cavity 120 or a zone of the temperature regulated cavity 120 associated therewith. The first coiled piping 312, the second coiled piping 322, and/or the third coiled piping 332 may be manufactured from copper, stainless steel, or still another thermally conductive material. In one embodiment, the multi-zone warming or cooling system 300 includes a single inverter 150 that drives each of the first thermal element 316, the second thermal element 326, and the third thermal element 336. In another embodiment, the multi-zone warming or cooling system 300 includes a plurality of inverters 150, one for each of the first thermal element 316, the second thermal element 326, and the third thermal element 336.
In one embodiment, the first thermal element 316, the second thermal element 326, and/or the third thermal element 336 are heating elements. By way of example, the first thermal element 316, the second thermal element 326, and/or the third thermal element 336 may be or include a tubular induction heating coil positioned around a portion of the first coiled piping 312, the second coiled piping 322, and/or the third coiled piping 332, respectively. By way of another example, the first thermal element 316, the second thermal element 326, and/or the third thermal element 336 may be another type of heating element (e.g., a heat exchanger used as part of a heating system, a boiler, a Peltier device, etc.). According to an exemplary embodiment, the heating elements are configured to heat the first working fluid, the second working fluid, and/or the third working fluid, respectively, to a desired temperature to thermally regulate the contents within associated food pans 30.
In another embodiment, the first thermal element 316, the second thermal element 326, and/or the third thermal element 336 are cooling elements. By way of example, the first thermal element 316, the second thermal element 326, and/or the third thermal element 336 may be or include a Peltier cooling element positioned within the first coiled piping 312, the second coiled piping 322, and/or the third coiled piping 332, respectively. By way of another example, the first thermal element 316, the second thermal element 326, and/or the third thermal element 336 may be another type of cooling element (e.g., a thermoelectric cooler, a solid-state refrigeration system, a heat exchanger used as part of a refrigeration system, positioned around the respective coiled piping, etc.). According to an exemplary embodiment, the cooling elements are configured to cool the first working fluid, the second working fluid, and/or the third working fluid, respectively, to a desired temperature to thermally regulate the contents within associated food pans 30. In some embodiments, the first thermal element 316, the second thermal element 326, and/or the third thermal element 336 are dual-functioning thermal elements (e.g., capable of providing both a heating operation and the cooling operation, a Peltier heating and cooling device, etc.). In some embodiments, the hot-cold well 10 includes at least one multi-zone warming or cooling system 300 having heating elements and at least one multi-zone warming or cooling system 300 having cooling elements to facilitate providing heating to one zone and cooling to another zone of the temperature regulated cavity 120.
According to the exemplary embodiment shown in
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According to the exemplary embodiment shown in
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In one embodiment, the coiled piping 502 spans the entire temperature regulated cavity 120 (e.g., a single-pan cavity, a multi-pan cavity, etc.). In other embodiments, the coiled piping 502 spans only a portion of the temperature regulated cavity 120 such that the hot-cold well 10 may include a plurality of single-zone, inline warming and cooling systems 500 (e.g., one associated with each full-sized food pan 30, etc.). The coiled piping 502 may be positioned on the bottom and/or sides of the temperature regulated cavity 120 or a zone of the temperature regulated cavity 120 associated therewith. The coiled piping 502 may be manufactured from copper, stainless steel, or still another thermally conductive material. As shown in
By way of example, the cooling element 506 may be or include a Peltier cooling element positioned within the coiled piping 502 (e.g., the working fluid flows over the cooling element 506, etc.). By way of another example, the cooling element 506 may be another type of cooling element (e.g., a thermoelectric cooler, a solid-state refrigeration system, a heat exchanger used as part of a refrigeration system, positioned around the coiled piping 502, etc.). According to an exemplary embodiment, the cooling element 506 is configured to cool the working fluid to a desired temperature to thermally regulate the contents within associated food pans 30.
By way of example, the heating element 508 may be or include a tubular induction heating coil positioned around the section 512 of the coiled piping 502. By way of another example, the heating element 508 may be another type of heating element (e.g., a heat exchanger used as part of a heating system, a boiler, a Peltier device, etc.). According to an exemplary embodiment, the heating element 508 is configured to heat the working fluid to a desired temperature to thermally regulate the contents within associated food pans 30.
Referring to
As utilized herein, the terms “approximately”, “about”, “substantially”, and similar terms are intended to have a broad meaning in harmony with the common and accepted usage by those of ordinary skill in the art to which the subject matter of this disclosure pertains. It should be understood by those of skill in the art who review this disclosure that these terms are intended to allow a description of certain features described and claimed without restricting the scope of these features to the precise numerical ranges provided. Accordingly, these terms should be interpreted as indicating that insubstantial or inconsequential modifications or alterations of the subject matter described and claimed are considered to be within the scope of the invention as recited in the appended claims.
It should be noted that the term “exemplary” as used herein to describe various embodiments is intended to indicate that such embodiments are possible examples, representations, and/or illustrations of possible embodiments (and such term is not intended to connote that such embodiments are necessarily extraordinary or superlative examples).
The terms “coupled,” “connected,” and the like, as used herein, mean the joining of two members directly or indirectly to one another. Such joining may be stationary (e.g., permanent) or moveable (e.g., removable, releasable, etc.). Such joining may be achieved with the two members or the two members and any additional intermediate members being integrally formed as a single unitary body with one another or with the two members or the two members and any additional intermediate members being attached to one another.
References herein to the positions of elements (e.g., “top,” “bottom,” “above,” “below,” etc.) are merely used to describe the orientation of various elements in the figures. It should be noted that the orientation of various elements may differ according to other exemplary embodiments, and that such variations are intended to be encompassed by the present disclosure.
Also, the term “or” is used in its inclusive sense (and not in its exclusive sense) so that when used, for example, to connect a list of elements, the term “or” means one, some, or all of the elements in the list. Conjunctive language such as the phrase “at least one of X, Y, and Z,” unless specifically stated otherwise, is otherwise understood with the context as used in general to convey that an item, term, etc. may be either X, Y, Z, X and Y, X and Z, Y and Z, or X, Y, and Z (i.e., any combination of X, Y, and Z). Thus, such conjunctive language is not generally intended to imply that certain embodiments require at least one of X, at least one of Y, and at least one of Z to each be present, unless otherwise indicated.
It is important to note that the construction and arrangement of the elements of the systems and methods as shown in the exemplary embodiments are illustrative only. Although only a few embodiments of the present disclosure have been described in detail, those skilled in the art who review this disclosure will readily appreciate that many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters, mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter recited. For example, elements shown as integrally formed may be constructed of multiple parts or elements. It should be noted that the elements and/or assemblies of the components described herein may be constructed from any of a wide variety of materials that provide sufficient strength or durability, in any of a wide variety of colors, textures, and combinations. Accordingly, all such modifications are intended to be included within the scope of the present inventions. Other substitutions, modifications, changes, and omissions may be made in the design, operating conditions, and arrangement of the preferred and other exemplary embodiments without departing from scope of the present disclosure or from the spirit of the appended claims.
This application is a continuation of U.S. patent application Ser. No. 15/984,002, filed May 18, 2018, which claims the benefit of U.S. Provisional Patent Application No. 62/508,816, filed May 19, 2017, both of which are incorporated herein by reference in their entireties.
Number | Date | Country | |
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62508816 | May 2017 | US |
Number | Date | Country | |
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Parent | 15984002 | May 2018 | US |
Child | 17209585 | US |