Hot coiler drum working at 900-1200C and method for producing the hot coiler drum

Abstract

A hot coiler drum working at 900-1200° C. includes: a drum body (3), two flanges (1), several radial rib plates (5) and several axial rib plates (6). The several radial rib plates (5) are fixedly arranged on an inner wall of the drum body (3) uniformly along the axial direction of the drum body (3), the several axial rib plates (6) are arranged on the inner wall of the drum body (3) uniformly except a window (4) zone of the drum body (3), and the axial rib plates (6) and the radial rib plates (5) are welded with the drum body (3) into a whole. A method for producing the drum is also provided. The manufacturing method replaces casting with welding, which eliminates the need for a large-sized casting device, thereby enhancing the finished product rate using simple processing.

Description

BACKGROUND OF THE INVENTION

A conventional hot coiler drum applied in a steckel mill is usually processed by casting integrally. The conventional hot coiler drum usually only has a lifespan of 4 to 6 months because the conventional hot coiler drum rolls steel at 900-1200° C. It is also difficult to repair a defective conventional hot coiler drum since the conventional hot coiler drum is formed by integrally casting. Besides, the conventional hot coiler drum, formed by once integrally casting, has a diameter of 1.3 to 1.9 meters and a length of 3 to 5 meters, without a guarantee that all the used heat-resistant steel is processed by a solid solution, which affects the lifespan thereof. Moreover, there is no large-sized casting device in China and thus the conventional hot coiler drum mainly depends on import.

SUMMARY OF THE INVENTION

The purpose of the present invention is to solve the problems of a short lifespan and difficult repairing of a conventional hot coiler drum and provide a hot coiler drum working at 900-1200° C. and a method for producing the same.

In order to achieve the above purpose, the present invention adopts a following technical scheme.

A hot coiler drum working at 900-1200° C. according to the present invention, includes a drum body, two flanges, several radial rib plates, wherein a window is opened in an axial direction of the drum body, the two flanges are respectively fixed on two ends of the drum body, and the several radial rib plates are fixedly arranged on an inner wall of the drum body uniformly along the axial direction thereof, and further several axial rib plates, wherein the several axial rib plates are uniformly arranged on the inner wall of the drum body, except a zone of the window on the drum body, and welded with the radial rib plates and the drum body into a whole;

In the hot coiler drum working at 900-1200° C. according to the present invention, the said radial rib plates are welded on the inner wall of the drum body uniformly along the axial direction thereof;

In the hot coiler drum working at 900-1200° C. according to the present invention, guiding rib plates are welded on the said radial rib plates and the said axial rib plates arranged near the window;

In the hot coiler drum working at 900-1200° C. according to the present invention, the said two flanges are respectively welded on the two ends of the drum body;

In the hot coiler drum working at 900-1200° C. according to the present invention, the amount of the said radial rib plates is from 4 to 30;

In the hot coiler drum working at 900-1200° C. according to the present invention, the amount of the said axial rib plates is from 4 to 20;

In the hot coiler drum working at 900-1200° C. according to the present invention, the said two flanges have several flange rib plates welded uniformly along a radial direction thereof;

In the hot coiler drum working at 900-1200° C. according to the present invention, the amount of the said flange rib plates is from 4 to 8;

In the hot coiler drum working at 900-1200° C. according to the present invention, the said drum body, the said flanges, the said radial rib plats and the said axial rib plates are made of heat-resistant steel processed by a solid solution.

A method for producing a hot coiler drum working at 900-1200° C. according to the present invention, includes the following steps:

(i) welding a drum body into a cylinder having a desired diameter, and then fitting the welded drum body onto a supporting piece of a tooling piece that has a same diameter as that of an inner wall of the drum body;

(ii) reserving space for a window in an axial direction of the drum body, except a zone of the window on the drum body, uniformly welding several radial rib plates on the inner wall of the drum body along the axial direction of the drum body and welding several axial rib plates on the inner wall of the drum body along the radial direction of the drum body;

(iii) welding two flanges respectively on two ends of the drum body;

(iv) opening a window at the reserved space in the axial direction of the drum body, and welding guiding rib plates on the radial rib plates and the axial rib plates arranged near the window;

(v) eliminating the supporting piece on the tooling piece and withdrawing the tooling piece from the flange on either end of the drum body to finish producing the hot coiler drum.

In the method for producing a hot coiler drum working at 900-1200° C. according to the present invention, the said window is opened in segments along the axial direction of the drum body;

In the method for producing a hot coiler drum working at 900-1200° C. according to the present invention, the said welding method is in a groove welding method;

In the method for producing a hot coiler drum working at 900-1200° C. according to the present invention, the amount of the said radial rib plates is from 4 to 30;

In the method for producing a hot coiler drum working at 900-1200° C. according to the present invention, an amount of the said axial rib plates is from 4 to 20;

In the method for producing a hot coiler drum working at 900-1200° C. according to the present invention, the said drum body, the said flanges, the said radial rib plates and the said axial rib plates are made of heat-resistant steel processed by a solid solution.

Compared with the conventional hot coiler drum and the conventional method for producing the hot coiler drum, the hot coiler drum working at 900-1200° C. and the method for producing the hot coiler drum according to the present invention, have following advantages:

(1) The hot coiler drum produced by the method according to the present invention has a lifespan of more than one year, i.e., more than twice of that of the hot coiler drum;

(2) It is convenient to repair the hot coiler drum produced by the method according to the present invention. When becoming worn or cracked, the hot coiler drum can be repaired not only by the conventional way of welding, but also by replacing parts when necessary.

(3) The method according to the present invention replaces casting with welding, which no longer needs for a large-sized casting device, thereby resulting in less investment in producing devices and simpler processing devices;

(4) The method according to the present invention has a simple processing and high finished product rate;

(5) All parts of the hot coiler drum produced by the method according to the present invention are made of heat-resistant steel processed by a solid solution, further to guarantee the lifespan thereof.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a front view of a hot coiler drum working at 900-1200° C. according to the present invention.

FIG. 2 is a right side view of FIG. 1.

FIG. 3 is a front sectional view of FIG. 1.

FIG. 4 is a sectional view of the A-A part in FIG. 3.

FIG. 5 is a sketch view of cooperation relationships between a tooling piece and a drum body in an assembling condition.

FIG. 6 is a sketch view of a partial enlargement of a welding method.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT

Referring to the drawings from FIG. 1 to FIG. 4, the hot coiler drum having rib plates according to the present invention includes a drum body 3, two flanges 1, several radial rib plates 5 and several axial rib plates 6, wherein a window 4 is opened along an axial direction of the drum body 3, the two flanges 1 are respectively welded on two ends of the drum body 3, the several radial rib plates 5 are uniformly welded on an inner wall of the drum body 3 along the axial direction of the drum body 3, the axial rib plates 6 are uniformly arranged on the inner wall of the drum body 3 except a zone of the window 4 on the drum body 3, and the axial rib plates 6 are welded with the radial rib plates 5 and the drum body 3 into a whole. Guiding plates 7 are welded on the axial rib plates 5 and the radial rib plates 6 arranged near the window 4.

The number of the radial rib plates 5 depends on the length of the drum body 3, which is usually 4 to 30. The number of the axial rib plates 5 depends on the diameter of the drum body 3, which is usually 4 to 20.

As shown in FIG. 1, FIG. 3 and FIG. 5, several flange rib plates 2 uniformly arranged along a radial direction thereof are welded on the two flanges 1. The number of the flange rib plates 2 depends on the diameter of the flange rib plates, which is usually 4 to 8.

The said drum body 3, the said flanges 1, the said radial rib plates 5 and the said axial rib plates 6 are made of heat-resistant steel processed by a solid solution.

Referring to FIGS. 1-5 of the drawings, a method for producing a hot coiler drum working at 900-1200° C. according to the present invention includes following steps:

(i) welding a drum body 3 into a cylinder having a desired diameter, and then fitting the welded drum body 3 onto a supporting piece 8 of a tooling piece 2 that has a same diameter as that of an inner wall of the drum body 3;

(ii) reserving space for a window 4 in an axial direction of the drum body 3, except a zone of the window 4 on the drum body 3, uniformly welding several radial rib plates 5 on the inner wall of the drum body 3 along the axial direction of the drum body 3 and welding several axial rib plates 6 on the inner wall of the drum body 3 along the radial direction of the drum body 3;

(iii) welding two flanges 1 respectively on two ends of the drum body 3;

(iv) opening a window 4 at the reserved space in the axial direction of the drum body 3, wherein the window 4 is opened in segments along the axial direction of the drum body 3 to prevent the drum body 3 from deformation, and welding guiding rib plates 7 on the radial rib plates 5 and the axial rib plates 6 arranged near the window 4;

(v) eliminating the supporting piece 8 on the tooling piece 2 and withdrawing the tooling piece 2 from the flange 1 on either end of the drum body to finish producing the hot coiler drum.

The number of the radial rib plates 5 depends on the length of the drum body 3, which is usually 4 to 30. The number of the axial rib plates 6 depends on the diameter of the drum body 3, which is usually 4 to 20.

The drum body 3, the flanges 1, the radial rib plates 5 and the axial rib plates 6 are made of heat-resistant steel processed by a solid solution.

FIG. 5 is a sketch view of cooperation relationships between the tooling piece and the drum body in an assembling condition.

FIG. 6 shows that the welding method is in a groove welding method.

One skilled in the art will understand that the embodiment according to the present invention as shown in the drawings and described above is exemplary only and not intended to be limiting. This invention includes all modifications encompassed within the spirit and scope of the following claims. The embodiments have been shown and described for the purposes of illustrating the functional and structural principles according to the present invention and is subject to any change without departure from such principles.

INDUSTRIAL APPLICABILITY OF THE INVENTION

The method for producing a hot coiler drum working at 900-1200° C. according to the present invention is applied for a hot rolling mill.

Claims

1. A hot coiler drum working at 900-1200° C. including a drum body, two flanges, several radial rib plates, wherein a window is opened in an axial direction of said drum body, said two flanges are respectively fixed on two ends of said drum body, and said several radial rib plates are fixedly arranged on an inner wall of said drum body uniformly along the axial direction thereof, and further several axial rib plates, wherein said several axial rib plates are uniformly arranged on said inner wall of said drum body, except a zone of said window on said drum body, and welded with said radial rib plates and said drum body into a whole.

2. The hot coiler drum working at 900-1200° C. according to claim 1, wherein said radial rib plates are welded on said inner wall of said drum body uniformly along the axial direction thereof.

3. The hot coiler drum working at 900-1200° C. according to claim 2, wherein guiding rib plates are welded on said radial rib plates and said axial rib plated arranged near said window.

4. The hot coiler drum working at 900-1200° C. according to claim 3, wherein said two flanges are respectively welded on said two ends of said drum body.

5. The hot coiler drum working at 900-1200° C. according to claim 4, wherein the number of said radial rib plates is from 4 to 30.

6. The hot coiler drum working at 900-1200° C. according to claim 5, wherein the number of said axial rib plates is from 4 to 20.

7. The hot coiler drum working at 900-1200° C. according to claim 6, wherein several flange rib plates uniformly arranged along a radial direction are welded on said two flanges.

8. The hot coiler drum working at 900-1200° C. according to claim 7, wherein the number of said flange rib plates is from 4 to 8.

9. The hot coiler drum working at 900-1200° C. according to claim 8, wherein said drum body, said flanges, said radial rib plats and said axial rib plates are made of heat-resistant steel processed by a solid solution.

10. A method for producing a hot coiler drum working at 900-1200° C. including following steps: (i) welding a drum body into a cylinder having a desired diameter, and then fitting the welded drum body onto a supporting piece of a tooling piece that has a same diameter as that of an inner wall of the drum body;(ii) reserving space for a window in an axial direction of the drum body, except a zone of the window on the drum body, uniformly welding several radial rib plates on the inner wall of the drum body along the axial direction of the drum body and welding several axial rib plates on the inner wall of the drum body along the radial direction of the drum body;(iii) welding two flanges respectively on two ends of the drum body;(iv) opening a window at the reserved space in the axial direction of the drum body, and welding guiding rib plates on the radial rib plates and the axial rib plates arranged near the window;(v) eliminating the supporting piece on the tooling piece and withdrawing the tooling piece from the flange on either end of the drum body to finish producing the hot coiler drum.

11. The method for producing a hot coiler drum working at 900-1200° C. according to claim 10, wherein the window is opened in segments along the axial direction of the drum body.

12. The method for producing a hot coiler drum working at 900-1200° C. according to claim 11, wherein the welding method is in a groove welding method.

13. The method for producing a hot coiler drum working at 900-1200° C. according to claim 12, wherein there are 4 to 30 radial rib plates.

14. The method for producing a hot coiler drum working at 900-1200° C. according to claim 13, wherein there are 4 to 20 axial rib plates.

15. The method for producing a hot coiler drum working at 900-1200° C. according to claim 13 or claim 14, wherein the drum body, the flanges, the radial rib plates and the axial rib plates are made of heat-resistant steel processed by a solid solution.