This application relates to the field of hot-stamping with printing plates.
For advertising purposes, especially in cosmetics, containers and their closures are colored and printed. This applies, for example, to lipsticks, mascaras, tubes of cream, shampoo bottles, etc. The “hot-stamping method” is frequently used for imprints of this type and, in particular, for metal-colored imprints.
For hot stamping, a hot-stamping foil is pressed for a certain time and at a predetermined pressure by a heated printing plate onto a part for stamping which is to be stamped. A color coat which is located on the foil is transferred to the part for stamping using the raised points of the printing plate that form the actual stamping mold. In a variant of the hot-stamping operation, use is made of printing plates without a stamping mold, said printing plates acting on the raised shapes of the part for stamping and transferring the color coat of the foil thereto. In principle, use is made of flat or cylindrical printing plates which are arranged in a fixed or movable manner.
A particular form of the hot-stamping method is rolling stamping. In this case, a cylindrical printing plate which is mounted rotatably about its axis of rotation and a part for stamping are supplied to each other. For this purpose, the part for stamping and/or the printing plate are fastened on slides which are movable in a translatory manner and can be moved relative to each other in a translatory manner on said slides. If the part for stamping and the printing plate are brought into a position with respect to each other, then the actual stamping operation can begin, in which the cylindrical printing plate rotates about its axis such that the predetermined transfer of the color from the foil to the part for stamping takes place by means of the stamping mold of the printing plate—or to a raised shape of the part for stamping in the case of a printing plate without a stamping mold. The rolling speed of the printing plate, the stamping pressure and the temperature of the printing plate are coordinated with the stamping foil and the part for stamping.
The part for stamping here may be a body which is intended to undergo a stamping only on one side, and therefore, for the rolling stamping, either the rotational movement of the printing plate about its axis is combined with a translatory movement, or else the part for stamping, like the printing plate, is a rotationally symmetrical body and is intended to undergo stamping over its entire circumference, and therefore, for the actual stamping operation, the part for stamping is likewise set into rotation and the printing plate and part for stamping thereby roll over each other and the stamping takes place in this manner. The surface speeds of the part for stamping and of the printing plate are in each case coordinated with each other. If required, an adaptation to the external geometry of the part for stamping can take place during the stamping operation by means of a corresponding translatory movement of the slide of the part for stamping or of the slide of the printing plate, and therefore the stamping always takes place at a constant stamping pressure.
Since the stamping temperature may destroy the foil if the application time is too long, after the stamping operation the printing plate has to be removed from the stamping position in the direct vicinity of the foil for the period of time during which the stamped part is removed and a next part for stamping is brought into position. After the stamping operation, the advancing devices and the slides of the printing plate and of the part for stamping are therefore returned into their starting position. The next part for stamping and the stamping foil are subsequently provided for a next stamping operation and the process begins again.
By means of the movement of the slide or of the slides, masses are accelerated and moved with each stamping operation. After the stamping operation, said components have to be set back again into their starting position. This operation requires driving energy, can trigger oscillations and requires time. As a result, the capacity of a stamping installation is substantially affected and limited. The service life of the device is reduced and the outlay on maintenance increased. In addition, the radial positioning of a round printing plate with respect to the part for stamping is possible only to a limited extent, which may have a negative effect on the stamping accuracy. With this type of hot-stamping devices, only parts for stamping which are intended to undergo stamping over their entire circumference or over their entire length on their side facing the printing plate can therefore be processed.
It would therefore be advantageous to develop the known devices and method and to avoid the disadvantages discussed. It would also be advantageous to expand the possibilities of use and to make the devices more flexible. Accordingly, it would be advantageous if the throughput numbers are be increased. It would also be advantageous to increase the service life and/or to reduce the outlay on maintenance for such devices.
A hot-stamping method and device is disclosed that is capable of providing the above advantages. In at least one embodiment, the hot-stamping method and device is configured to achieve such advantages by virtue of the fact that, between the individual stamping operations, the printing plate and part for stamping do not undergo any abrupt change in direction at least in the region of a stamping axis, but rather those surfaces of the printing plate and part for stamping which are intended for the stamping move simultaneously and relative to each other into and out again from a stamping plane which is approximately perpendicular to the stamping axis on defined, uniform paths of movement, with said paths of movement intersecting the stamping axis during the stamping operation.
Owing to the fact that the printing plate moves on a closed, preferably approximately ellipsoidal or circular path of movement, to be precise during the entire cycle, i.e. while it is being brought into the stamping position, during the stamping and even as it is being guided back into the starting position, it is possible for the abrupt changes in direction in the region of the stamping axis and therefore vibrations and oscillations to be avoided. So that the stamping always takes place at a constant stamping pressure, if necessary, during the stamping operation, an adaptation may take place to the external geometry of the part for stamping by combining the movement of the printing plate and/or of the part for stamping on the respective, closed, uniform path of movement with a translatory movement along the stamping axis.
It is particularly advantageous if the extent of the path of movement is selected to be greater than a length, which extends along the extent, of that surface of the printing plate which is intended for the stamping. In this manner, the time between the printing plate moving out of the stamping plane and the printing plate entering the stamping plane again can be used in order to place a next part for stamping into the stamping plane and to bring the stamping foil into the required position.
If, instead of a single printing plate, a number n of printing plates, where n=1, 2, 3, . . . , circulate on the path of movement, and if a section which is free from printing plates is provided between each of the printing plates, then a period of time t1, in which a section which is free from printing plates passes in each case through the stamping plane, can be selected in such a manner that the time t1 corresponds to a period of time t2 in which a next part for stamping is supplied to the stamping plane.
It is particularly advantageous if the circulating speed and the position of the printing plate or of the printing plates can be adjusted in a specific manner at any time, since this increases the stamping accuracy.
If the circulating speed, position and positioning of parts for stamping can be adjusted at any time, this also has an effect on the stamping accuracy, and the rolling hot-stamping method according to at least one embodiment of the invention can also be used to stamp parts for stamping which are intended to undergo stamping only on part of their circumference or on their side which faces the printing plate.
If the length of the sections which are free from printing plates and the time t2 which is required for the supplying of a next part for stamping are coordinated well with each other, then it is possible to keep the adjustable circulating speed of the printing plates on their path of movement virtually constant. “Adaptive controls” may be particularly expediently used for this.
The hot-stamping method described can very advantageously be carried out on a hot-stamping device according to at least one embodiment of the invention with a supply of parts for stamping and at least one printing plate. In the device according to at least one embodiment of the invention, the at least one printing plate is mounted movably in a printing plate holder and/or each part for stamping is mounted movably by means of its respective surface which is intended for the stamping in a receptacle of the supply of parts for stamping in such a manner that those surfaces of the part for stamping and of the printing plate which are intended for the stamping can be brought into operative engagement with each other in a stamping plane. In this case, a stamping foil with material which is to be stamped on is arranged between the part for stamping and the printing plate in such a manner that, during the operative engagement, the material which is to be stamped on can be stamped onto the part for stamping with the aid of the printing plate and a stamping force necessary for the stamping acts in a stamping axis approximately perpendicular to the stamping plane. For those surfaces of the printing plate and part for stamping which are intended for the stamping, the device has a respective path of movement, which paths of movement have a uniform, defined course and each intersect the stamping axis approximately in the stamping plane. With the aid of a control, the part for stamping and the printing plate are coordinated with each other on their respective paths of movement and are movable relative to each other in such a manner that they can be brought into operative connection with each other in the stamping plane.
The paths of movement of the hot-stamping device according to at least one embodiment of the invention are free from abrupt changes in direction at least in the region of the stamping plane and are particularly advantageously designed as a closed, preferably ellipsoidal or circular curve. This avoids mass accelerations between the stamping operations and oscillations and vibrations possibly resulting therefrom. The path of movement of the printing plate is advantageously greater than a length, which extends along the path of movement, of that surface of the printing plate which is intended for the stamping. In this manner, the time between the printing plate being guided out of the stamping plane and the printing plate being supplied again to the stamping plane can be used in order to place a next part for stamping into the stamping position in the stamping plane, which makes a higher throughput possible.
In a particularly preferred embodiment, a number n of printing plates, where n=1, 2, 3, . . . , is arranged in a circulating manner on the path of movement, with a section which is free from printing plates preferably being provided between the printing plates and the length of said section being dimensioned in such a manner that, in interaction with an adjustable circulating speed of the printing plates on their path of movement, it can be coordinated with the time which is required for the supplying of a next part for stamping. A further increase in the throughput is therefore possible.
The device can be realized in a particularly simple manner if the printing plate holder is designed as a rotatably mounted cylinder and the printing plate or the printing plates is or are arranged on said cylinder. In such a refinement, either the printing plate itself or the printing plates themselves can be designed such that they are heatable, or else the cylinder is heatable and the printing plate or the printing plates are heatable via the cylinder. An indirect temperature control of the printing plate or of the printing plates is also possible, for example in a known manner by means of infrared radiators.
In a further preferred embodiment, the printing plate or the printing plates is or are provided with a drive and a control such that the circulating speed and the position of the printing plate or of the printing plates can be adjusted at any time. One or more sensors are provided along the path of movement of the printing plates for precise control and positioning. Said sensors can be designed in the form of light barriers, cameras, etc.
The supply of parts for stamping is advantageously also provided with at least one drive and a control such that the circulating speed, the position and the positioning of the parts for stamping in their receptacles can be adjusted at any time. This control is also preferably supplied with information from one or more sensors installed along the path of movement of the parts for stamping which are to be moved. Said sensors can be designed in the form of light barriers, cameras, etc. However, positioning aids can also be provided which interact, for example, with notches or projections of the parts for stamping and thus permit positioning.
An advantageous refinement of the supply of parts for stamping is a supply revolver in which the receptacles are configured in the form of mandrels or clamps. However, the configuration in the form of a mandrel conveyor or clamp conveyor is also advantageous. In such a conveyor, the clamps or mandrels are movable along the path of movement with the aid of a conveying member, such as, for example, a pulling belt or a chain. It is particularly advantageous if the distance between the mandrels or clamps of the conveyor can be adjusted in a flexible manner, since irregularities in the supplying of parts for stamping can thereby be compensated for very easily. If the mandrels or clamps are mounted rotatably about their axis and indeed can be driven in a rotating manner, then the precise positioning is particularly easy to realize.
In order for the stamping of a part for stamping to take place at a constant stamping pressure, the closed, uniform path of movement of the printing plate and/or of the part for stamping can be combined, if required, in the region of the stamping axis with a translatory movement. For this purpose, either the printing plate can be configured in a manner corresponding to the external geometry of the part for stamping, as a development thereof, or else the slide on which the printing plate is arranged with its printing plate holder executes a translatory movement of this type.
By means of the above-described embodiments, shorter cycle times and higher throughput numbers and a longer service life are achieved on account of lower mass movements and largely uniform movements. The use of the device according to at least one embodiment of the invention and of the method according to at least one embodiment of the invention permits diverse stamping which is not restricted to circumferential or entire-side stampings.
The above described features and advantages, as well as others, will become more readily apparent to those of ordinary skill in the art by reference to the following detailed description and accompanying drawings. While it would be desirable to provide a hot stamping method and/or device that provides one or more of the above-mentioned advantages, or other advantageous features as may be apparent to those reviewing this disclosure, the teachings disclosed herein extend to those embodiments which fall within the scope of the appended claims, regardless of whether they accomplish one or more of the above-mentioned advantages.
Embodiments of the invention are explained below by way of example with reference to figures. In the figures, the same objects are basically denoted by the same reference numbers. Purely schematically, in the figures:
a shows a hot-stamping device according to the prior art;
b shows, in enlarged form, a printing plate and part for stamping from
a, 2b show a further hot-stamping device according to the prior art;
a shows a hot-stamping device according to at least one embodiment of the invention;
b shows the hot-stamping device according the embodiment of the invention from
a illustrates a hot-stamping device 1 according to the prior art, which has a heatable, cylindrical printing plate 10 which is mounted rotatably in a printing plate holder 12. The printing plate holder 12 is connected in
For the stamping operation, the printing plate 10 has a surface 32 which is intended for the stamping and which is of raised design in comparison to a basic surface 34 of the printing plate 10. For the stamping operation, the printing plate 10 is brought, with the aid of the slide 14, out of a starting position (not illustrated) offset laterally with respect to the part for stamping 20 above the stamping foil 28 into a stamping position (indicated by dashed lines) in which that surface 32 of the printing plate 10 which is intended for the stamping and a surface 30 of the part for stamping 20 that is intended for the stamping come into operative connection with each other in the stamping plane 24 such that the material to be stamped on is stamped onto the part for stamping 20 by the stamping foil 28. For this purpose, the heated printing plate 10 is pressed at a predetermined, constant pressure P against the stamping foil 28 and the part for stamping 20 in the stamping direction B and is rolled on the stamping foil 28 and the part for stamping 20 in the direction R1. Depending on the composition of the printing plate 10, the part for stamping 20 and the stamping foil 28, the printing plate 10 is held at a certain temperature T and the speed of movement in the translatory direction R1 and the rolling speed of the cylindrical printing plate 10 on the part for stamping 20 and also the stamping pressure P are predetermined. The printing plate 10 and part for stamping 20 thereby come into operative connection with each other for a defined time t1 at a defined, constant pressure P.
After the stamping operation, the printing plate 10 is moved in a translatory manner, in a first lifting movement, in the opposite direction to the applied stamping pressure P along the stamping axis B in order to remove the printing plate 10 from the part for stamping 20 and the stamping film 28. With the aid of the slide 14, the printing plate 10 is guided back by a further translatory movement in the direction R2 into the starting position (not shown). The part for stamping 20 which is now provided with the stamping is removed from the support 22 and a next part for stamping 20 is positioned on the support 22. The entire sequence now begins again, namely the bringing of the printing plate 10 from the starting position into the stamping position, the stamping, the subsequent resetting of the printing plate 10 into the starting position and the removal of the stamped part 20 and the supply of a next part for stamping 20. The removal and supply of the parts for stamping 20 takes place by means of a supply of parts for stamping, which can be embodied, for example, in the known form of a robot.
a, 2b illustrate a further hot-stamping device 1 according to the prior art. In principle, it is of identical construction as that from
Since the printing plate 10 is heated at temperatures T of up to 300° C., there is the risk that, at only a minimally longer application time than required for the stamping operation, the stamping foil will be damaged by the high temperatures and will even tear. In order to be able to remove the part for stamping 20, the printing plate 10 therefore has to be brought again by a translatory movement along the stamping axis B into the starting position. The distance to the printing plate 10 has to be selected here to be of a size such that the heat of the heated printing plate 10 does not put the stamping foil 28 at risk. This also applies, of course, to the hot-stamping device from
The hot-stamping devices 1 according to
a, 3b illustrate a hot-stamping device 1 according to at least one embodiment of the invention for the stamping of parts for stamping 20.
The part for stamping 20 can again either be designed with a corresponding elevation, on which stamping takes place, and the printing plate 10 can correspondingly have a planar surface, or else vice versa. Printing plates 10 and parts for stamping 20 with a planar surface can likewise be used with an “image foil” then running between them. In addition to a colored writing, logo or image, the image film has a colorless surround. During the stamping operation, the entire contact region between the printing plate 10 and the part for stamping 20 is then stamped, but only the colored writing, the logo or image is visible afterward on the part for stamping 20.
In the example of a hot-stamping device 1 according to the embodiment of the invention which is shown here, in
The cylinder 12, is driven by a motor 40 by means of which the rotational movement and the rotational positioning of the cylinder 12′ can be precisely defined. In this example, a supply revolver is indicated as the supply of parts for stamping, said supply revolver being equipped in a known manner with mandrels as receptacles 22 for the parts for stamping 20, with it also being possible, depending on the shape of the part for stamping, for clamps and/or vacuum and/or compressed-air devices to be used as receptacles 22. For the precise positioning of the printing plate 10 and the part for stamping 20 and for the coordination of the circulating speeds, the mandrels 22 and the cylinder 12′ are driven in a rotational manner by means of a respective motor 40, 40′. The coordination and precise positioning are ensured with the aid of sensors 42 along the paths of movement 36, 38 and a preferably adaptive control 44.
After the start of the cycle, the printing plate 10 is advanced with the advancing slide 14 (as an alternative, the part for stamping 20 can also be advanced). The printing plate 10 and part for stamping 20 then rotate in such a manner that the surface speed and rotational positioning are synchronized with each other. The stamping operation then takes place by transmission of pressure and temperature from the printing plate 10 to the foil 28 and the part for stamping 20 located therebelow. After the end of the stamping operation, the part for stamping 20 is brought to a halt. The processed part for stamping 20 can be removed and a new one supplied. As an alternative, a different receptacle 22 is brought into the stamping position by a suitable device. During this, the printing plate 10 continues to rotate on the side which faces away from the part for stamping 20, and the stamped part can easily be guided away and a next part for stamping supplied. At the correct time, the surface speed and rotational positioning of the part for stamping and the printing plate are in turn synchronized with each other and the next stamping carried out.
The advancing slide 14 with the printing plate 10 is not reset between the individual stamping operations. The necessary free positioning between the printing plate 10 and the part for stamping 20 is achieved along the path of movement 36 by that section 45 of the cylinder 12′ which is not covered by the printing plate 10. Only when the installation is at a full standstill is the advancing slide 14 reset.
During the continuous operation, the speed of the cylinder 12′ between the end of the stamping operation and renewed beginning of the stamping operation is calculated and optimized on the basis of the average cycle time by the adaptive control 44, and therefore the rotation of the cylinder 12′ which is as uniform as possible can take place.
In the case of non-cylindrical parts for stamping 20′, 20″ as illustrated in
A further possibility of stamping non-cylindrical parts for stamping 20′, 20″, as illustrated in
The embodiments illustrated in the figures serve to clearly explain embodiments of the invention by way of examples. It is clear to a person skilled in the art that there are further possibilities of configuring and embodiments of the invention. It is also clear to a person skilled in the art how the elements shown in the various figures can be expediently combined, and therefore the examples shown in the figures do not have any restricting effect whatsoever.
Number | Date | Country | Kind |
---|---|---|---|
CH 01425/05 | Aug 2005 | CH | national |
This application is a continuation of international patent application no. PCT/CH2006/000421 (which designated the United States), filed on Aug. 10, 2006, and published as WO 2007/025399, the contents of which are incorporated herein by reference.
Number | Date | Country | |
---|---|---|---|
Parent | PCT/CH2006/000421 | Aug 2006 | US |
Child | 12074120 | US |