The present invention is directed to a household cooking appliance including a non-welded oven cavity having a seal disposed between mechanically coupled panels, and more particularly, a non-welded oven cavity having at least one seal disposed between mechanically coupled panels for allowing pyrolytic cleaning of the non-welded oven cavity.
Some conventional home cooking appliances, such as ovens and ranges, may include a self-cleaning mode, such as a high temperature pyrolytic cleaning cycle. In operation, a so-called pyrolytic oven heats up the interior of the oven cavity to an extremely high temperature (e.g., approximately 400° C. or greater, 450° C. or greater, etc.) to reduce any foodstuff, spills, etc. on the interior surfaces of the oven cavity to a fine ash that can be easily wiped away once the oven cavity has cooled down, with no need for harsh oven-cleaning chemicals or intense scrubbing of the interior surfaces.
Some conventional home cooking appliances, such as ovens and ranges, may include a welded oven cavity having a plurality of panels welded together to form the oven cavity. Other conventional home cooking appliances may include a non-welded oven cavity, such as a cavity having a plurality of panels mechanically coupled together without welding. The manufacturing costs associated with producing a non-welded oven cavity may be less than a welded oven cavity, for example, since the manufacturing processes and facilities associated with producing a non-welded oven cavity may require less specialized, less complex, and/or less costly manufacturing equipment or manufacturing techniques, less capacity, less space, etc., than may otherwise be associated with the manufacturing of a welded oven cavity.
The present invention recognizes that, while a welded oven cavity may be suitable for use in an oven having a self-cleaning mode, a non-welded oven cavity typically is not suitable for, or capable of, use in an oven having a self-cleaning mode, such as a high temperature pyrolytic cleaning cycle, since the extreme temperatures within the interior of the oven cavity may cause movement or expansion of mechanical seams or joints of the non-welded oven cavity, thereby allowing hot air or gases to undesirably escape through the mechanical seams or joints of the non-welded oven cavity. Thus, a self-cleaning mode, such as a high temperature pyrolytic cleaning cycle, typically cannot be provided in a conventional home cooking appliance having a non-welded oven cavity.
The present invention solves these and other problems by providing a household cooking appliance comprising a non-welded oven cavity including a plurality of panels mechanically coupled together without welding and a seal disposed between mechanically coupled panels of the plurality of panels. In this way, the present invention can provide a non-welded oven cavity capable of preventing hot air or gases from escaping through mechanical seams or joints of the non-welded oven cavity during exposure to the extreme temperatures within the interior of the oven cavity associated with a self-cleaning mode, such as a high temperature pyrolytic cleaning cycle. As a result, the present invention can provide a household cooking appliance with desirable self-cleaning features, such as high temperature pyrolytic cleaning, while at the same time reducing manufacturing costs associated with the oven cavity as compared to a welded oven cavity.
The seal can be configured to provide an airtight seal between the mechanically coupled panels of the plurality of panels, and more particularly, to provide a thermal seal or pyrolytic seal between the mechanically coupled panels of the plurality of panels.
In an example embodiment, one or more of the mechanically coupled panels of the non-welded oven cavity can include one or more flanges adjacent to each other, with the seal being disposed between the flanges. The flanges can be mechanically coupled to each other with the seal disposed therebetween by at least one fixation element. In some examples, the fixation elements can be centrally located and aligned along a longitudinal centerline of one or more of the flanges and/or the seal disposed between the flanges.
In other examples, one or more flanges can include an emboss extending along a longitudinal centerline of the flange. In still other examples, a pair of adjacent flanges can include matching embosses extending along a longitudinal centerline of each of the flanges. In these examples, the seal can be disposed in the emboss or matching embosses between the mechanically coupled panels of the plurality of panels. A portion of the seal can be disposed in the emboss or matching embosses, or the seal can be disposed entirely within the emboss or matching embosses.
The present invention recognizes that providing embosses on one or more of the flanges may result in a reduced amount of the flange being usable for fixation points. Moreover, in some instances, it may be desirable to provide fixation points on each side of the emboss or matching embosses to adequately secure the flanges to each other and to adequately secure the seal within the emboss between the flanges. The present invention further recognizes that aligning the fixation points on opposite sides of the emboss or matching embosses (e.g., aligning the fixation points in a direction perpendicular to the longitudinal centerline of the flanges or embosses), combined with the reduced size of the flange on either side of the emboss, may result in metal fatigue and failure of the mechanical coupling at such a location. To solve these and other problems, in the present invention, the flanges can be mechanically coupled to each other by a plurality of fixation elements, wherein each of the plurality of fixation elements is alternately located on opposite sides of the emboss or matching embosses extending along the longitudinal centerline of the flanges or embosses. In this way, the fixation points on each side of the emboss or matching embosses are capable of adequately securing the flanges to each other and adequately securing the seal between the flanges, while at the same time, reducing the risk of, or avoiding altogether, metal fatigue and failure of the mechanical coupling at fixation locations.
In other examples, only one panel of the mechanically coupled panels may include a flange, while the other panel may include an adjacent surface. In these examples, the seal can be disposed between the flange of the first panel and the surface of the second panel, with the flange of the first panel being mechanically coupled to the surface of the second panel with the seal therebetween. Similar to the example having a pair of flanges, the flange of the first panel can be mechanically coupled to the surface of the second panel by one or more fixation elements and such fixation elements can be centrally located along a longitudinal centerline of the flange of the first panel. The fixation elements also can be centrally located along the longitudinal centerline of the seal.
In these examples, either or both of the flange of the first panel and the surface of the second panel can include an emboss or matching embosses extending along the longitudinal centerline of the flange, with the seal being disposed in the emboss or matching embosses. The flange of the first panel can be mechanically coupled to the surface of the second panel by a plurality of fixation elements, wherein each of the plurality of fixation elements is alternately located on opposite sides of the emboss or matching embosses extending along the longitudinal centerline of the flange or embosses, thereby adequately securing the flange to the surface and adequately securing the seal between the flange and the surface, while at the same time, reducing the risk of, or avoiding altogether, metal fatigue and failure of the mechanical coupling at the fixation locations.
In the exemplary embodiments, the seal can be a flat seal. In other examples, the seal can have an oval cross-section, a circular cross-section, or other cross-sectional shape. The cross-section of the seal can correspond to at least a portion of a cross-section of an emboss formed in one or more flanges and/or surfaces of one of the panels.
For purposes of this invention, a welded oven cavity can include an oven cavity having a plurality of panels coupled together with welded seams or joints to form the oven cavity. A non-welded oven cavity can include a cavity having a plurality of panels mechanically coupled together at seams or joints with or without fixation elements to form the oven cavity. For example, a non-welded oven cavity can include a cavity having a plurality of panels mechanically coupled to each other at seams or joints with one or more fasteners, such as with bolts, rivets, etc., and/or without fasteners, such as by clinching. One of ordinary skill in the art will recognize that the plurality of panels can be mechanically coupled together at seams or joints by various other mechanical fixation, assembly, or coupling devices or structures suitable for coupling or joining metal sheets.
By providing a seal, and more particularly an air-tight seal, a thermal seal, or a pyrolytic seal, etc., between the mating flanges or surfaces of a non-welded oven cavity, high temperature gases can be retained within the non-welded oven cavity such that the gases are unable to escape through gaps in the metal panels of the non-welded oven cavity. Accordingly, the present invention can provide both the cost savings of a non-welded oven cavity, as compared to a welded cavity, along with the ability to employ a pyrolytic self-cleaning feature, which would not feasibly be safe with conventional non-welded oven cavity systems.
Other features and advantages of the present invention will become apparent to those skilled in the art upon review of the following detailed description and drawings.
These and other aspects and features of embodiments of the present invention will be better understood after a reading of the following detailed description, together with the attached drawings, wherein:
The present invention now is described more fully hereinafter with reference to the accompanying drawings, in which embodiments of the invention are shown. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.
Referring now to the drawings,
With reference to
An example of a household cooking appliance 100 can include a housing 102, a non-welded oven cavity 104 defining an interior oven cavity space 105 accessible through an opening in the non-welded oven cavity 104, and an oven door 106 covering the opening and moveable about a hinge between an open position and a closed position. The household cooking appliance 100 can include a control panel 108 having a user input device 110 for controlling operation of one or more heating elements and/or circulating fans in the oven cavity 104 for performing various operations, such as a preheat operation, cooking operation, self-cleaning operation, such as a high temperature pyrolytic cleaning cycle, etc. The user input device 110 can include one or more control knobs, touch sensitive input devices, etc. for controlling the various operations of the appliance, including, for example, a self-cleaning mode, such as a high temperature pyrolytic cleaning cycle. The control panel 108 can include various electronic components for operating the appliance, such as one or more controllers, processors, memory devices, etc. The housing 102 can include a gasket 112 surrounding the opening of the oven cavity 104 and sealing the oven door 106 to the opening when the oven door 106 is in the closed position. The oven door 106 can be configured to be lockable in a closed position, for example, during a self-cleaning operation. One or more removable oven racks or other support devices can be provided within the oven cavity 104. One of ordinary skill will recognize that other configurations are possible.
With reference to
In exemplary embodiments of the household cooking appliance, a non-welded oven cavity 104 can include a plurality of panels mechanically coupled together without welding and a seal disposed between the mechanically coupled panels of the plurality of panels. The seal can be configured to form an airtight seal between the mechanically coupled panels of the plurality of panels during exposure to the extreme temperatures within the interior of the oven cavity associated with a self-cleaning mode, such as a high temperature pyrolytic cleaning cycle, thereby preventing hot air or gases from escaping through mechanical seams or joints of the non-welded oven cavity. The seal can include, for example, any thermal seal, pyrolytic seal, fire retardant seal, etc. capable of withstanding extreme temperatures associated with a self-cleaning operation (e.g., 400° C. or greater, 450° C. or greater, etc.). The arrangement of the seal is not limited to any particular shape and can include, for example, a flat seal having a rectangular cross-section, a round seal having a circular or oval cross-section, etc. The arrangement of the seal is not limited to any particular type, construction, or material and can include, for example, a solid core, a liquid core, a hallow core, a rope-style seal, a woven blend of materials (e.g., a fiberglass and cotton blend treated with fire retardant chemicals), a rubberized ceramic, etc. The seal can be formed from an extrudable material, a woven material such as fabric, a blended material, a laminated material, a pressed material, etc. The seal can be formed from food grade (e.g., FDA approved materials) to comply with any applicable government regulations or standardized testing requirements in the industry. The seal can be continuous along all or a portion of a length of the seam or joint between the respective panels of the non-welded oven cavity 104. In other examples, a plurality of seals can be provided at different locations along all or a portion of a length of the seam or joint between the respective panels of the non-welded oven cavity 104. One or more different types, shapes, sizes, materials, configurations, etc. of seals can be provided along the same seam or joint between the respective panels of the non-welded oven cavity 104 or along different seams or joints between other combinations of panels of the non-welded oven cavity 104.
With reference to the example illustrated in
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In the example illustrated in
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In other examples, one or more flanges can include an emboss extending along a longitudinal centerline of the flange. For example, as shown in
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As shown in each of
The present invention has been described herein in terms of several preferred embodiments. However, modifications and additions to these embodiments will become apparent to those of ordinary skill in the art upon a reading of the foregoing description. It is intended that all such modifications and additions comprise a part of the present invention to the extent that they fall within the scope of the several claims appended hereto.