Household product package with tamper evident cap

Information

  • Patent Grant
  • 6817473
  • Patent Number
    6,817,473
  • Date Filed
    Friday, May 3, 2002
    22 years ago
  • Date Issued
    Tuesday, November 16, 2004
    19 years ago
Abstract
The present invention is a generally parallelepiped shaped container including generally parallel opposite lateral side panels, generally parallel opposite longitudinal side panels and a generally flat bottom panel. A first generally flat top panel is provided near the first lateral side panel and a second generally flat top panel is provided near the second lateral side panel, the first and second top panels being interconnected to form a generally continuous top portion of the container. A dispensing neck extends upwardly from the first top panel and a cover member is removably positioned over the open end of the dispensing neck. The shape of the container and the cover member are such that the height of the cover member, when on the dispensing neck is less than the height of the second top panel so that the containers may be stacked one above the other without applying pressure to either the cover member or the dispensing neck.
Description




BACKGROUND OF THE INVENTION




The present invention relates generally to packaging and, more particularly, to packaging for products such as household products, particularly such packaging which is suitable for, but not restricted to, dispensing from coin operated or other automated dispensing equipment. The present invention also relates to such packaging which includes a tamper evident cover or cap.




Currently, many household products, particularly individual portions of household products such as liquid or powder laundry detergent, bleach, etc. which are dispensed from machines, such as in laundromats, are generally rectangular packages of standard dimensions to facilitate dispensing from within two primary types of coin operated dispensing equipment. The packaging of powders, liquids and sheets generally use rectangular paperboard cartons of a predetermined length, width and height to fit the specifications of the dispensing machinery. Liquids are first packaged in flexible liquid tight substrates or pouches and are then placed in paperboard cartons of a suitable size and shape so that they may also be dispensed with the same equipment. Conventional liquid packages positioned so that the opening feature is on a horizontal plane and having a size and shape to fit the specifications of existing dispensing machinery have also been used. Such extant packaging is problematic in that product leakage is a significant factor resulting in potential damage to the dispensing equipment as well as potential personal injury and property damage. In addition, the cost of providing such packaging is high.




Other packages, such as those disclosed by U.S. Pat. Nos. 2,299,277, 2,641,374, 4,708,253, 4,805,793, 5,002,199, and 5,480,028 include a variety of stackable packages which have generally parallelepiped shapes, dispensing necks, and clearance areas to permit stacking of packages. However, these patents also disclose engagement of the bottom surface of the overlying package with the top surface of the underlying package in a locking arrangement which is unsuitable for use in dispensing equipment. While still other packages, such as those disclosed by U.S. Pat. Nos. 2,111,884, 3,176,879, 3,474,843, 3,765,574, 5,265,743, 5,299,710, 5,779,051, Des. 181,947, and Des. 220,831 include stackable packages without locking engagement, none of the aforementioned patents disclose stackable packages that can be utilized in a standard dispensing machine.




The present invention comprises an improvement over the Household Product Package described in U.S. Pat. No. 6,168,039 B1, the subject matter of which is hereby incorporated herein by reference. The '039 patent discloses a container which is generally in the shape of a parallelepiped and includes a generally upwardly extending neck in one corner of the top surface of the container and a similarly sized recessed area in the same corner of the bottom surface of the container. In this manner, containers of the type disclosed can be stacked, one upon the other, as illustrated in FIGS. 2 and 3 of the '039 patent for dispensing by existing dispensing equipment. The relationship between the upwardly extending dispensing neck and the recess is such that when the containers are stacked one above the other, an underlying package may be dispensed by simply sliding the underlying package laterally from beneath the overlying package. The recessed area permits the stacking of the containers without putting undue pressure on the dispensing neck or any cap covering the dispensing neck.




The present invention is an improvement upon the container disclosed in the '039 patent. A container made in accordance with the present invention includes a dispensing neck which is recessed below the upper surface of a top panel of the container and does not include a recessed area in the bottom panel. In this manner, multiple containers made in accordance with the present invention may be stacked, within standard dispensing equipment, in the same manner as containers made in accordance with the '039 patent.




The present invention comprises a universal polymeric package which can be, but does not have to be, used for dispensing powders, liquids or virtually anything else from a standard coin operated or other standard dispensing machine. Packaging made in accordance with the present invention is structurally superior to prior art packaging due to the position and vertical location of the opening feature and the design which permits a multiplicity of such packages to be stacked one on top of the other without creating undue pressure on the opening feature or other portion of the bottom package or any intervening package which could result in breakage or leakage. Packing in accordance with the present invention includes a cap which is tamper evident for enhanced safety.




BRIEF SUMMARY OF THE INVENTION




Briefly stated, in one embodiment, the present invention comprises a container generally in the shape of a parallelepiped. The container comprises two generally parallel opposite lateral side panels and two generally parallel opposite longitudinal side panels, the lateral side panels being interconnected with the longitudinal side panels with each side panel having an upper edge and a lower edge. A first lateral side panel and first portion of each of the longitudinal side panels connected to the first lateral side panel are of a first predetermined height and a second lateral side panel and a second portion of each of the longitudinal side panels connected to the second lateral side panel are of a second predetermined height greater than the first predetermined height by at least a first predetermined distance. A generally flat bottom panel extends from and interconnects the lower edges of each of the side panels. A first generally flat top panel extends from and interconnects the upper edges of the first lateral side panel and the first portion of each of the longitudinal side panels. A second generally flat top panel extends from and interconnects the upper edges of the second lateral side panel and the second portion of each of the longitudinal side panels, the first and second top panels being interconnected to form a generally continuous top portion of the container. A dispensing neck extends upwardly from the first top panel. The dispensing neck has an open end, a predetermined length, a predetermined width and a predetermined height. A cover member is removably disposed over the open end of the dispensing neck. The cover member has an upper panel, a predetermined length, a predetermined width and a predetermined height. The height of the dispensing neck and the height of the cover member together are less than the first predetermined distance so that the upper panel of the cover member does not extend beyond the second top panel.




In a second embodiment, the present invention comprises a container generally in the shape of a parallelepiped. The container comprises two generally parallel opposite lateral side panels and two generally parallel opposite longitudinal side panels, the lateral side panels being interconnected with the longitudinal side panels and with each side panel having an upper edge and a lower edge. A generally flat bottom panel extends from and interconnects the lower edges of each of the side panels. First and second top panels are provided, the second top panel including two generally flat spaced apart sections, a first section being connected to the upper edge of a first lateral side panel and to the upper edges of a first portion of each of the longitudinal side panels proximate to the first lateral side panel and a second section being connected to the upper edge of the second lateral side panel and to the upper edges of a second portion of each of the longitudinal side panels proximate to the second lateral side panel. The first top panel extends from and interconnects the first and second sections of the second top panel and the upper edge of a third portion of a first longitudinal side panel, the third portion being located between the first and second portions of the first longitudinal side panel. The second top panel is at a height which is greater than the height of the first top panel by a predetermined distance. A dispensing neck extends upwardly from the first top panel. The dispensing neck has an open end, a predetermined length, a predetermined width and a predetermined height. A cover member is removably disposed over the open end of the dispensing neck. The cover member has an upper panel, a predetermined length, a predetermined width and a predetermined height. The height of the dispensing neck and the height of the cover member together are less than the predetermined distance so that the upper panel of the cover member does not extend beyond the second top panel.




The present invention, in a third embodiment comprises a cover member for a container including a generally circular upper panel, a generally cylindrical skirt extending downwardly form the periphery of the upper panel and a liftable tab member. The liftable tab member is formed by creating a pair of weakened areas in a portion of the upper panel and a portion of the skirt such that lifting the tab member separates the tab member from the upper panel and the skirt along the weakened areas so that the tab member may be lifted to remove the cover member from the container.











BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS




The forgoing summary as well as the following detailed description of presently preferred embodiments of the invention will be better understood when read in conjunction with the appended drawings. For the purpose of illustrating the invention, there are shown in the drawings embodiments which are presently preferred. It should be understood, however, that the present invention is not limited to the particular arrangements and instrumentalities shown. In the drawings:





FIG. 1

is a perspective view of a container in accordance with a first preferred embodiment of the present invention;





FIG. 2

is a front elevational view of the container of

FIG. 1

;





FIG. 3

is a left side elevational view of the container of

FIG. 1

;





FIG. 4

is a perspective view of a container in accordance with a second preferred embodiment of the present invention;





FIG. 5

is a front elevational view of the container of

FIG. 4

;





FIG. 6

is a left side elevational view of the container of

FIG. 4

;





FIG. 7

is an enlarged perspective view of the cap portion of the containers of

FIGS. 1 and 4

;





FIG. 8

is a perspective view similar to

FIG. 7

but with the cap rotated approximately 90 degrees;





FIG. 9

is a perspective view similar to that of

FIG. 8

but showing the tab member of the cap in a raised position;





FIG. 10

is an exploded perspective view showing the cap removed from the remainder of the container; and





FIG. 11

is a sectional view of a portion of the container and the cap taken along line


11





11


of FIG.


9


.











DETAILED DESCRIPTION OF THE INVENTION




The present invention comprises a package for containing a product such as household goods or other products of the type which can be, but does not have to be, dispensed from a standard coin operated or other dispensing machine. In particular, the presently described embodiment of the present invention comprises a standard sized package which is sized to be usable within standard dispensing machines and which has substantial structural integrity such that a large number of such packages, with the product therein, can be stacked one upon another without resulting in damage, leakage or the like to the bottom package or any of the intervening packages. Packages made in accordance with the present invention may be stacked in a standard dispensing machine in virtually any orientation permissible by the machine. In addition, because of the unique structure of the package, the orientation of all of the packages in a dispensing machine need not be the same. That is, a first package could be oriented with the dispensing neck toward the front of the machine with the dispensing neck extending upwardly, an overlying package could be oriented with the dispensing neck facing downwardly and a further overlying package could be oriented with the dispensing neck facing upwardly but at the rear portion of the machine. Thus, a package in accordance with the present invention provides great flexibility of orientation when used with such standard dispensing equipment.





FIGS. 1-3

illustrate a package or container


10


in accordance with a first preferred embodiment of the present invention. The container


10


is generally in the shape of a parallelepiped with generally parallel opposite lateral side panels


12


and


14


and generally parallel opposite longitudinal side panels


16


and


18


. As shown in

FIGS. 1-3

, in the present embodiment, the lateral side panels


12


and


14


are both generally rectangularly shaped and are of the same length which is established by the distance between the two generally parallel longitudinal side panels


16


and


18


. However, the lateral side panels


12


and


14


are of different heights with the first lateral side panel


12


being of a first predetermined height and the second lateral side panel


14


being of a second predetermined height which is greater than the first predetermined height. In the present embodiment, the difference in height between the first lateral side panel


12


and the second lateral side panel


14


establishes a first predetermined distance D, the significance of which will here and after become apparent. Preferably, both of the lateral side panels


12


and


14


are generally flat and each lateral side panel


12


and


14


includes an upper edge, a lower edge, and opposite side edges.




The longitudinal side panels


16


and


18


are also generally flat and are of substantially the same length, which is established by the distance between the lateral side panels


12


and


14


. However, the longitudinal side panels


16


and


18


are generally step-like in that they each include two portions having different heights. The first portions of the longitudinal side panels


16


and


18


, which are interconnected with the first lateral side panel


12


are of a predetermined height which corresponds to the first predetermined height of the first lateral side panel


12


. Similarly, the second portion of each of the longitudinal side panels


16


and


18


which are interconnected with the second lateral side panel


14


are of a predetermined height which corresponds to the second predetermined height of the second lateral side panel


14


. Each of the longitudinal side panels


16


,


18


includes a lower edge and side edges. The longitudinal side panels


16


and


18


also each include upper edges, which are formed of three interconnected portions, two straight portions at either lateral end and an angled intermediate portion. As illustrated, the lateral side panels


12


and


14


are interconnected with the longitudinal side panels


16


and


18


along their respective side edges. In this manner, the two generally parallel lateral side panels


12


and


14


and the two generally parallel longitudinal side panels


16


and


18


form the generally parallelepiped-shaped container


10


. Preferably, the edges where the lateral side panels


12


and


14


are interconnected with the longitudinal side panels


16


and


18


are all rounded as shown to provide a more pleasing appearance and to relieve stress concentrations at the edges.




The container


10


further includes a generally flat bottom panel


20


, which is generally rectangularly shaped and includes four edges. The edges of the bottom panel


20


are interconnected with the lower edges of the lateral and longitudinal side panels


12


,


14


,


16


and


18


. Preferably, the intersections of the edges of the lateral and longitudinal side panels


12


,


14


,


16


and


18


and the bottom panel


20


are all rounded as shown to provide for a more pleasing appearance and to relieve stress concentrations.




As best shown in

FIG. 1

, the container


10


further includes a first generally flat top panel


22


, a second generally flat top panel


24


and a third or transition top panel


26


extending between and interconnecting the first and second top panels


22


and


24


to form a generally continuous top portion of the container


10


. As shown, the width of each of the top panels


22


,


24


and


26


is generally the same and generally corresponds to the length of the lateral side panels


12


and


14


(the distance between the longitudinal side panels


16


and


18


). The first top panel


22


extends from and is interconnected with the upper edge of the first lateral side panel


12


and the upper edges of the first portion of each of the longitudinal side panels


16


and


18


. Similarly, the second top panel


24


extends from and is interconnected with the upper edge of the second lateral side panel


14


and the upper edges of the second portion of each of the longitudinal side panels


16


and


18


. In this manner, the combination of the first, second and third top panels


22


,


24


and


26


effectively forms a generally continuous top portion for generally enclosing the container


10


. Preferably, the interconnections of the upper edges of the lateral and longitudinal side panels


12


,


14


,


16


and


18


with the top panels


22


,


24


and


26


are all rounded as shown in order to provide a more pleasing appearance and to relieve stress concentrations. Preferably, the width of the second top panel


24


is greater than the width of the first top panel


22


and more preferably is more than twice the width of the first top panel


22


for purposes which will hereinafter become apparent.




The container


10


further includes a dispensing neck


28


which, in the present embodiment, extends upwardly from the first top panel


22


. Preferably, the dispensing neck


28


is located proximate to a corner formed by the first top panel


22


and the interconnection of the first lateral side panel


12


and longitudinal side panel


16


but it could be at some other location on the first top panel


22


, if desired. Preferably, the dispensing neck


28


is generally cylindrically shaped, although those skilled in the art will realize that the dispensing neck


28


could be of some other shape, if desired. The upper or distal end of the dispensing neck


28


is open (See

FIG. 10

) to provide access to the interior of the container


10


to permit the insertion or removal of product from within the interior of the container


10


. The dispensing neck


28


has predetermined dimensions including a predetermined length, a predetermined width (in the present embodiment since the dispensing neck


28


is circular the length and width are the same) and a predetermined height by which the distal end of the dispensing neck


28


extends above the surface of the first top panel


22


. Preferably, the width of the first top panel


22


is greater than the width or diameter of the dispensing neck


28


. Preferably the first top panel


22


includes a small lip or recessed area


30


spaced a short distance from the corner in which the dispensing neck


28


is located. As best shown in

FIG. 10

, the dispensing neck


28


includes a generally circular flange member


32


extending radially outwardly from the outer surface of the dispensing neck


28


at a location which is at least slightly spaced apart from the upper or distal end of the dispensing neck


28


. The purpose of the recessed area


30


and the flange member


32


will hereinafter become apparent.




Described above is the basic structure of a container


10


in accordance with a first preferred embodiment of the present invention. Preferably, the container


10


is made of a strong polymeric material, such as polypropylene, polyvinylchloride, polyethylene, polystyrene or the like in mono layers or multi layers in order to provide a strong, lightweight, inexpensive package which guards against leakage of any product contained therein. Other materials such as paperboard or coated paperboard could be used. Preferably, the container


10


is made utilizing a molding or blow molding process in a manner well known to those of ordinary skill in the art. It will be appreciated that the container


10


could be made of other materials or could be produced in some other manner.




In the present embodiment, as shown in

FIG. 10

, once product has been inserted into the container


10


, the opening of the dispensing neck


28


is covered by a seal


34


. Preferably the seal


34


includes a tab (not shown) which a user may grasp to facilitate removal of the seal


34


from the dispensing neck


28


. Preferably the seal


34


is made of a breathable material to allow gases which may build up in the container


10


to be released without leaking any product held within the container


10


. Alternatively, the seal


34


can be made of a non-breathable material. Materials for the seal could be selected from the group consisting of Tyvek ®, polymeric films, metallic foils including aluminum foils, paper foils, leak-proof films, leak-proof foils, polypropylene, polyvinylchloride, polyethylene and polystyrene. The seal


34


can be secured over the open end of the dispensing neck


28


by one of an adhesive, induction sealing, sonic welding, conductive sealing or other comparable methods known to those skilled in the art.




As best shown in

FIGS. 7-11

, the seal


34


, in turn, is covered by a single use cover member or cap


40


. The cap


40


, in the present embodiment, includes a generally flat, generally circular upper panel


42


and a generally cylindrical skirt


44


extending downwardly from the periphery of the upper panel


42


. The interior surface of the skirt


44


includes a generally inwardly extending flange


46


proximate the downward or lower end thereof. As best shown in

FIG. 11

, when the cap


40


is installed on the dispensing neck


28


the flange


46


on the interior surface of the skirt


44


snaps over the flange


32


on the radial outer surface of the dispensing neck


28


to effectively lock the cap


40


in place on the dispensing neck


28


. The inner dimension of the skirt


44


is slightly greater than the outer dimension of the dispensing neck


28


so the cap


40


may be rotated as shown by the arrows in FIG.


7


.




As best shown in

FIGS. 7-11

, the cap


40


further includes a liftable tab member


48


which is created within portions of the upper panel


42


and the skirt


44


to facilitate removal of the cap


40


. Preferably the tab member


48


is generally irregularly shaped and is formed by creating a pair of generally parallel weakened areas


50


, which extend along the upper panel


42


and the skirt


44


of the cap


40


. As best shown in

FIG. 8

, the weakened areas


50


are generally parallel to each other but do not extend radially through the center of the cap


40


. In this manner, the tab member


48


is off center with respect to the cap


40


to provide additional leverage for removal of the cap


40


in a manner which will hereinafter be described. A hinge line


52


extends along the upper panel


42


between the distal ends of the weakened areas


50


.




The lower portion of the tab member


48


also includes a gripping lug


54


extending slightly outwardly beyond the radial periphery of the skirt


44


. The gripping lug


54


permits a user to pull upwardly on the tab member


48


thereby breaking the tab member


48


away from the remainder of the cap


40


along the weakened areas


50


and permitting the tab member


48


to bend upwardly along the hinge line


52


as shown in

FIGS. 9-11

. Further upward pulling on the gripping lug


54


and/or the tab member


48


permits the cap


40


to be pulled or peeled away from the dispensing neck


28


as shown in

FIG. 10

to provide access to the seal


34


for dispensing product form the container


10


. Once the cap


40


and the seal


34


have been removed product within the container


10


may be dispensed by pouring the product out of the open end of the dispensing neck


28


and thereafter using the recessed area


30


to serve as a pouring lip. Locating the dispensing neck


28


proximate to the corner of the container and including the recessed area


30


facilitates pouring of either a powder, liquid or the like from the container


10


. It will be appreciated by those skilled in the art that while it is presently preferred that the dispensing neck


28


be located proximate to a corner of the container


10


, the dispensing neck


28


may be located in any other suitable position, preferably along one of the edges of the first top panel


22


, as long as the recessed area


30


is suitably sized and positioned beneath or near the dispensing neck


28


. Preferably the cap


40


is made of a polymeric material such as polypropylene, polyvinylchloride or the like. Preferably the cap


40


is of a color which is different from the color of the container


10


in order to make the cap


40


more visible.




As shown in

FIG. 7

, the upper surface of the tab member


48


includes an arrow


56


which helps to focus the attention of a user on the location of the gripping lug


54


. In order to permit a user to engage the gripping lug


54


, it is necessary to rotate the cap


40


so that the arrow


56


and the gripping lug


54


are aligned with the recessed area


30


(see

FIG. 8

) in the container


10


proximate to the dispensing neck


28


to permit the user to get a thumb or finger under the gripping lug


54


to aid in lifting the tab member


48


. Orienting the cap


40


in any other manner (i.e. so that the arrow


56


and the gripping lug


54


are not aligned with the recess


30


, as in

FIG. 7

) makes it difficult for a user to effectively grasp the gripping lug


54


to lift the tab member


48


for removal of the cap


40


. By requiring such precise alignment for removal of the cap


40


, the container


10


includes a child resistant feature. In addition, as will be apparent to those of ordinary skill in the art, once the tab member


48


has been lifted as shown in

FIG. 10

such that the weakened areas


50


are broken, the cap


40


cannot be successfully returned to its original position as shown in

FIG. 7

thereby providing a tamper-evident feature to the container


10


.





FIGS. 2 and 3

illustrate the stackability of the container


10


made in accordance with the present invention. As best shown in

FIG. 2

, when two containers


10


,


10


′ are stacked one above the other, all of the weight of the overlying container


10


is effectively borne by the second top panel


24


of the underlying container


10


′. More particularly, and as clearly illustrated by

FIG. 2

, the distance by which the combination of the dispensing neck


28


and the cap


40


extend above the surface of the first top panel


22


is at least slightly less than the distance D that the second top panel


24


extends above the first top panel


22


. Thus, as is clearly shown in

FIGS. 2 and 3

, there is at least a slight clearance between the upper panel


42


of the cap


40


of an underlying container


10


′ and the bottom panel


20


of an overlying container


10


, when the containers are stacked as shown. In this manner, the bottom container


10


′ may be slid outwardly for dispensing from a stack of containers within a dispensing machine without affecting, in any manner, the position of any overlying container


10


. In addition, although containers


10


made in accordance with the present invention are preferably for use with a standard vending machine, a large number of such containers


10


can be stacked one on top of the other, outside of a vending machine, for example, on a store shelf, without resulting in damage, leakage or the like to the bottom container or any of the intervening containers. The ability of the containers


10


to stack in this manner without any undue pressure being provided on the cap


40


or dispensing neck


28


of any underlying container also provides a significant advantage when packaging a large number of containers


10


in bulk for shipping and/or sampling outside of vending machines.





FIGS. 4-6

illustrate a package or container


110


in accordance with a second preferred embodiment of the present invention. As with the above-described embodiment, the container


110


is generally in the shape of a parallelepiped with generally parallel opposite lateral side panels


112


and


114


and generally parallel opposite longitudinal side panels


116


and


118


. As shown, in the present embodiment, the lateral side panels


112


and


114


are both generally rectangularly shaped and are of the same length established by the distance between the two generally parallel longitudinal side panels


116


and


118


. However, unlike the above-described embodiment, in the present embodiment, the lateral side panels


112


and


114


are of the same height.




The longitudinal side panels


116


and


118


are also generally flat and are of substantially the same length, which is established by the distance between the lateral side panels


112


and


114


. However, unlike the longitudinal side panels


16


and


18


of the above-described embodiment, the longitudinal side panels


116


and


118


of the present embodiment include first and second portions proximate to the respective lateral side panels


112


and


114


, which are of the same height as the lateral side panels


112


and


114


and a third portion located between the first and second portions which are each of a height which is less than the height of the first and second portions.




As with the above-described embodiment, both the lateral side panels


112


and


114


and the longitudinal side panels


116


and


118


include a lower edge, side edges and an upper edge, the upper edges of the longitudinal side panels


116


and


118


being formed of three interconnected portions. As with the above-described embodiment, the lateral side panels


112


and


114


are interconnected with the longitudinal side panels


116


and


118


along their respective side edges. In addition, the container


110


includes a generally flat bottom panel


120


which is generally rectangularly shaped and includes four edges. The edges of the bottom panel


120


are interconnected with the lower edges of the lateral and longitudinal side panels


112


,


114


,


116


and


118


. As with the above-described embodiment, all of the interconnections of the panels are rounded to provide for a more pleasing appearance and to relieve stress concentrations.




As best shown in

FIG. 4

, the container


110


includes an upper or top surface, which is formed of first, second and third top panels. The second top panel includes two generally flat spaced apart sections


124




a


and


124




b


. The first section


124




a


is connected to the upper edge of the first lateral side panel


112


and to the upper edges of the first portion of each of the longitudinal side panels


116


and


118


proximate to the first lateral side panel


112


. The second section of the second top panel


124




b


is connected to the upper edge of the second lateral side panel


114


and to the upper edges of the second portion of each of the longitudinal side panels


116


and


118


proximate to the second lateral side panel


114


. Since, as described above, both the first and second portions of each of the longitudinal side panels


116


and


118


are of the same height, both sections of the second top panel


124




a


and


124




b


are at substantially the same height with respect to the bottom panel


120


.




The first top panel


122


extends from and interconnects portions of the first and second sections of the second top panel


124




a


and


124




b


and the upper edge of the third portion of the first longitudinal side panel


116


, the third portion being located between the first and second portions. As can best be seen in

FIG. 5

, the height of the third portion of the first longitudinal side panel


116


and thus the height of the first top panel


122


is less than the height of the two sections of the second top panel


124




a


and


124




b


by at least a predetermined distance D′.




A third or transition top panel


126


extends between and interconnects portions of the first and second sections of the second top panel


124




a


and


124




b


, the first top panel


122


and the third portion of the second longitudinal side panel


118


, the third portion being located between the first and second portions. As best seen in

FIGS. 5 and 6

, the third top panel


126


is at a height which is between the height of the first top panel


122


and the height of the first and second sections of the second top panel


124




a


and


124




b


. In this manner, the combination of the first top panel


122


, the first and second sections of the second top panel


124




a


and


124




b


and third top panel


126


effectively form a generally continuous (but irregular) top surface for generally enclosing the top of the container


110


.




The container


110


of the second preferred embodiment includes a dispensing neck


128


which extends upwardly form the first top panel


122


in substantially the same manner as the dispensing neck


28


as described above in connection with the first preferred embodiment. In fact, the dispensing neck


128


includes all of the same characteristics as the dispensing neck


28


described above. The first top panel


122


also includes a small lip or recessed area


130


substantially as described above in connection with the first preferred embodiment. The structure of the container


110


in accordance with the second preferred embodiment of the present invention is substantially as described above in connection with the first preferred embodiment but with the above-noted structural changes. Accordingly, the container


110


may be made of the same materials as described above utilizing the same techniques as described above. The container


110


also includes a seal


34


, which is the same as described above and a cover member or cap


40


, which also is the same as described above. A container


110


in accordance with the second preferred embodiment functions in the same manner as described above in connection with the first preferred embodiment. Accordingly, further details of the structure, operation and use of the second preferred embodiment are not believed to be necessary for a complete understanding of the container


110


. Like the first preferred embodiment, the second preferred embodiment


110


may be dispensed from a dispensing machine or may be stacked as illustrated by

FIGS. 5 and 6

for a storage, shipping or other environment. As shown in

FIGS. 5 and 6

, when two containers in accordance with the second preferred embodiment are stacked one above the other, sufficient clearance exists between the top of the cap


40


of the underlying container


110


′ and the bottom panel


120


of the overlying container


110


to allow for convenient dispensing of the underlying container and so that no weight or pressure is placed on the cap


40


.




It will be appreciated by those skilled in the art that changes could be made to the embodiments described above without departing from the broad inventive concept thereof. It is understood, therefore, that this invention is not limited to the particular embodiments disclosed, but it is intended to cover modifications within the spirit and scope of the present invention as defined by the appended claims.



Claims
  • 1. A stackable container assembly comprising:a one-piece, molded, unitary container generally in the shape of a parallelepiped including: two generally parallel opposite lateral side panels, each lateral side panel defining one, and only one, lateral side plane, and two generally parallel opposite longitudinal side panels, each longitudinal side panel defining one, and only one, longitudinal side plane, the lateral side panels being directly connected with the longitudinal side panels, each side panel having an upper edge and a lower edge; a generally flat bottom panel extending from and interconnecting the lower edges of each of the side panels and defining a bottom plane; first and second top panels, the first top panel defining a first plane and the second top panel including two generally flat spaced apart coplanar sections defining a second plane, a first section being directly connected to the upper edge of a first lateral side panel and to the upper edges of a first portion of each of the longitudinal side panels proximate to the first lateral side panel and a second section being directly connected to the upper edge of the second lateral side panel and to the upper edges of a second portion of each of the longitudinal side panels proximate to the second lateral side panel; the first top panel extending from and being directly connected to the first and second sections of the second top panel and the upper edge of a third portion of a first longitudinal side panel, the third portion being located between the first and second portions of the first longitudinal side panel, the second top panel being at a height which is greater than the height of the first top panel by a predetermined distance; a transition top panel defining a single, horizontal planar surface extending above the first top panel and extending below the second top panel, said single, horizontal planar surface directly interconnecting and sharing common edges with each of the first top panel, the first and second sections of the second top panel and a third portion of the second longitudinal side panel; and a dispensing neck extending upwardly from the first top panel, the dispensing neck having an open end, a predetermined length, a predetermined width and a predetermined height; and a cover member removably disposed over the open end of the dispensing neck, the cover member having an upper panel, a predetermined length, a predetermined width and a predetermined height, a combination of the dispensing neck and the cover member secured to the dispensing neck having a predetermined height equal to a vertical distance from the top of the upper panel of the cover member to a lowermost edge of the dispensing neck, the lowermost edge being at a height generally equal to the height of the first top panel, such that the predetermined height of the combination is less than the predetermined distance and the upper panel of the cover member when secured to the dispensing neck does not extend beyond the second plane, whereby the container is fully enclosed by a volume defined by the lateral side planes, the longitudinal side planes, the bottom plane and the second plane and, whereby when container assemblies are stacked one on top of another, the weight of each overlying container is substantially borne by the second top panel of each underlying container with none or at most an insubstantial portion of the weight of any overlying container being borne by the cover member or dispensing neck of any underlying container.
  • 2. The container as recited in claim 1 further including a recessed area in the first top panel located below the first plane and proximate to the dispensing neck to facilitate removal of the cover member.
  • 3. The container as recited in claim 1, wherein the interconnections of the lateral side panels to the longitudinal side panels, the bottom panel to the side panels and the first and second top panels to the side panels and to each other are all rounded.
  • 4. The container as recited in claim 1, wherein the cover member is tamper evident.
  • 5. The container as recited in claim 1, wherein the cover member comprises:a generally circular upper panel; a generally cylindrical skirt extending downwardly from the periphery of the upper panel; and a liftable tab member formed by creating a pair of weakened areas in a portion of the upper panel and a portion of the skirt such that lifting the tab member separates the tab member from the upper panel and the skirt along the weakened areas so that the tab member may be used to lift the cover member off of the dispensing neck.
  • 6. The container as recited in claim 5, wherein the weakened areas are generally parallel to each other.
  • 7. The container as recited in claim 6, wherein a hinge line extends between the distal ends of the weakened areas.
  • 8. The container as recited in claim 5, wherein the cover member further includes a gripping lug extending outwardly form the skirt portion of the tab member to facilitate lifting the tab member.
  • 9. The container as recited in claim 5 further comprising a recessed area located below the first plane and proximate to the dispensing neck, wherein the cover member further includes an arrow for alignment of the tab member with the recessed area to facilitate lifting of the tab member for removal of the cover member.
CROSS-REFERENCE TO RELATED APPLICATIONS

This application claims the benefit of U.S. Provisional Application No. 60/337,675, filed Nov. 9, 2001, and U.S. Provisional Application No. 60/289,925, filed May 10, 2001, the subject matter of each of which is incorporated herein by reference.

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Provisional Applications (2)
Number Date Country
60/337675 Nov 2001 US
60/289925 May 2001 US