The present disclosure relates to the field of batteries, and more particularly, to a housing, a battery having the housing, and an electronic device having the battery.
In the related art, the battery is sealed by welding at flange edges of a battery case. The existence of the flange edges will take up the assembly space and reduce the energy density of the battery.
For example, Publication Patent No. CN 201711165151.2 discloses a packaging housing for a metal housing battery and a battery. The packaging housing includes a first housing and a second housing. The first housing includes a top and a first side wall. The first side wall extends from top to bottom. The first side wall has a first flange extending outwards. The first side wall forms an opening. The second housing includes a middle portion and a second flange extending outwards from the middle portion. The middle portion is configured to cover the opening. A material of the first housing and the second housing is an alloy. A battery core is accommodated in the packaging housing. The first flange and the second flange are welded for sealing.
According to the packaging case in such a form, the weld is at the first flange and the second flange of the housing. In order to ensure effective sealing by welding, the existence of the flanges of the housing may take up the assembly space, causing the reduction in the volume for the effective capacity of the battery and reducing the battery capacity.
The present disclosure solves the technical problem that the flange edges take up the assembly space of the battery in the related art.
In a first aspect, the present disclosure provides a housing, configured to accommodate an electrode core. The housing includes a peripheral wall and a first cover plate. The peripheral wall includes a first opening. An edge portion is disposed on a periphery of the first cover plate, and the edge portion is configured to melt to form a melted edge around the periphery of the first cover plate. The first cover plate is configured to be bonded with the peripheral wall through the melted edge to close the first opening.
In an embodiment, at least one of the peripheral wall and the first cover plate includes a material of stainless steel.
In an embodiment, a thickness of the peripheral wall is about 30 to 150 μm.
In an embodiment, a material of the first cover plate is stainless steel.
In an embodiment, the edge portion is a portion of the first cover plate protruding from an outer surface of the peripheral wall.
In an embodiment, a height of the edge portion protruding from the peripheral wall is about 50 μm to 300 μm.
In an embodiment, a thickness of the edge portion is 30 to 300 μm.
In an embodiment, a boss is disposed on the first cover plate.
In an embodiment, a peripheral dimension of the boss is equal to a peripheral dimension of the first opening, and a periphery of the boss abuts against the peripheral wall.
In an embodiment, the first cover plate includes a first plate body and a second plate body. The edge portion is disposed on the first plate body, and the second plate body is connected to the first plate body to form the boss.
In an embodiment, a thickness of the edge portion is about 30 μm to 300 μm, and a thickness of the first plate body is about 30 to 200 μm.
In an embodiment, a thickness of the second plate body is about 100 to 500 μm.
In an embodiment, the housing includes a second cover plate, and the peripheral wall includes a second opening opposite to the first opening. The second cover plate is configured to cover the second opening.
In an embodiment, the peripheral wall has a shape of a cuboid. The peripheral wall includes two first side plates disposed opposite to each other and two second side plates disposed opposite to each other. An area of the first opening and an area of the second opening are less than an area enclosed by the two first side plates and the two second side plates.
In an embodiment, the peripheral wall includes a weld extending to the first opening and the second opening. An area of each of the two first side plates is less than an area of each of the two second side plates, and the weld is disposed on one of the two first side plates.
In an embodiment, a relationship between a height H1 of the edge portion, a reinforcement H2 of the melted edge, a width W of the melted edge, and a thickness T2 of the edge portion is: H1=(π×(H2+W/2)2−W2)/4T2.
In a second aspect, the present disclosure provides a battery, including a housing as described above and the electrode core accommodated in the housing. The first cover plate is configured to be bonded with the peripheral wall through the melted edge to close the first opening.
In an embodiment, the melted edge protrudes along the peripheral direction of the peripheral wall.
In an embodiment, the reinforcement of the melted edge protruding along the peripheral wall is less than 200 μm.
In an embodiment, at least part of the melted edge abuts against an outer side surface of the peripheral wall.
In an embodiment, one end of the peripheral wall facing the first cover plate is located between the melted edge and the boss.
In a third aspect, the present disclosure provides an electronic device, including a battery as described above.
Based on the above, the present disclosure provides the housing and the battery. The housing includes the peripheral wall and the first cover plate. The peripheral wall is provided with the first opening. The edge portion with a predetermined size is arranged/disposed on the periphery of the first cover plate according to requirements, so that when the first cover plate is sealed with the peripheral wall, the edge portion melts to form the melted edge with a desired size. In the battery, the first cover plate is bonded with the peripheral wall through the melted edge to close the first opening, so that the first cover plate can be sealed with the peripheral wall on the premise that the melted edge does not take up too much space, thereby improving the energy density of the whole battery.
In order to better understand this invention, non-limiting embodiments thereof will now be described by way of examples with reference to the accompanying drawings, in which:
The following detailed description will illustrate the general principles of the invention, examples of which are additionally illustrated in the accompanying drawings. In the drawings, like reference numbers indicate identical or functionally similar elements.
Embodiments of the present disclosure are described in detail below, and examples of the embodiments are shown in accompanying drawings, where the same or similar elements or the elements having same or similar functions are denoted by the same or similar reference numerals throughout the description. The embodiments described below with reference to the accompanying drawings are some embodiments of the present disclosure, and are to explain the present disclosure and are not limitation to the present disclosure.
In the description of the present disclosure, it should be understood that the orientation or positional relationship indicated by the terms “upper”, “lower”, etc. is based on the orientation or positional relationship shown in the accompanying drawings, it is only for the convenience of describing the present disclosure and simplifying the description, rather than indicating or implying that the apparatus or element referred to must have a particular orientation or be constructed and operated in a particular orientation, and therefore, should not be construed as a limitation of the present disclosure.
Before describing the embodiments in detail, it should be understood that the present disclosure is not limited to the detailed structure or configuration of elements described below in the present disclosure or in the accompanying drawings. The present disclosure may be embodiments realized in other ways. Moreover, it should be understood that the expressions and terms used herein are descriptive only and should not be interpreted in a limiting way. The expressions such as “include”, “comprise”, “have” and the like as used herein include the items listed thereafter, their equivalents, and other additional items. In particular, when describing “an element”, the present disclosure does not limit the number of the elements to one, which may also include more than one.
The present disclosure provides a housing 10 and a battery 20 having the housing 10.
As shown in
Referring to
Referring to
A part of the material is reserved according to requirements as the edge portion 1311 during the manufacture of the first cover plate 131. The edge portion 1311 is melted by laser welding or the like to form the melted edge 1313, thereby realizing sealing connection between the first cover plate 131 and the peripheral wall 11. The melted edge 1313 only has a very small reinforcement H2 relative to the outer surface of the peripheral wall 11. Compared with the related art which realizes sealing by flange edges, in the solution of the present disclosure, the sealing structure takes up less assembly space on the premise of ensuring the sealing between the first cover plate 131 and the peripheral wall 11, thereby effectively improving the energy density of the battery. By configuring the edge portion 1311, a peripheral dimension of the first cover plate 131 can be greater than a peripheral dimension of the peripheral wall 11, which facilitates the assembly between the first cover plate 131 and the peripheral wall 11, thereby preventing the first cover plate 131 from falling into the peripheral wall 11 when it is positioned with the peripheral wall 11, reducing the process difficulty, and improving the yield.
A material of the peripheral wall 11 may be stainless steel. Compared with aluminum used as a battery case material, the stainless steel has higher strength, and is suitable to make the peripheral wall 11 thinner. In an embodiment, the peripheral wall 11 is made of 316L stainless steel. In an embodiment, the thickness T1 of the peripheral wall 11 is about 30 to 150 μm, so that less space is taken up on the premise of satisfying the strength requirement of the housing 10. Thus, the housing 10 can accommodate the electrode core with a larger volume, thereby improving the capacity of the formed battery.
In one embodiment, the height H1 of the edge portion 1311 protruding from the peripheral wall 11 along the peripheral direction of the peripheral wall 11 is about 50 μm to 300 μm.
A dimensional tolerance of the first opening 111 is about ±50 μm, and it is stipulated that the edge portion 1311 protrudes from the peripheral wall 11 along the peripheral direction of the peripheral wall 11 by at least 50 μm, which can prevent the first cover plate 131 from falling into the peripheral wall 11 when it is positioned with the peripheral wall 11, thereby facilitating the sealing between the first cover plate 131 and the peripheral wall 11 by welding.
If the edge portion 1311 protrudes from the peripheral wall 11 along the peripheral direction of the peripheral wall 11 by more than 300 μm, the edge portion 1311 will be oversized. First, it will be difficult for the laser to completely melt the edge portion 1311, which increases the machining difficulty. Moreover, there will be an excessive reinforcement of the formed melted edge 1313 taking up the space. In addition, in order to melt the edge portion 1311, it is required to improve the laser energy. For the peripheral wall 11 with a less thickness, an excessive laser energy will make the peripheral wall 11 at the risk of thermal deformation or even damage.
In an embodiment, a material of the first cover plate 131 is stainless steel, which has higher strength, and is suitable to make the first cover plate 131 thinner, thus reducing the space taken up. In an embodiment, the first cover plate 131 is made of 316L stainless steel. Both the first cover plate 131 and the peripheral wall 11 are made of stainless steel, which can improve the welding effect between the first cover plate and the peripheral wall.
Referring to
The boss 1319 may fitted with the first opening 111, i.e., a shape of the boss 1319 is similar to that of the first opening 111, and a peripheral dimension of the boss 1319 is equal to a peripheral dimension of the first opening 111, such that when the first cover plate 131 is assembled to the peripheral wall 11, the boss 1319 serves as a guide member, and a periphery of the boss 1319 abuts against the peripheral wall 11. Thus, the first cover plate 131 is guided and positioned when it is assembled, which is conducive to the welding between the first cover plate 131 and the peripheral wall 11. It should be understood that “a peripheral dimension of the boss 1319 is equivalent to that of the first opening 111” means that the peripheral dimension of the boss 1319 is slightly greater than, equal to, or slightly less than the peripheral dimension of the first opening 111. For example, in the embodiment shown in
In this embodiment, the boss 1319, having a similar shape to the first opening 111 and a slightly greater peripheral dimension than the first opening is arranged/disposed in a middle of the first cover plate 131. The boss 1319 is integrally connected with the edge portion 1311 through a connecting portion (not marked), so that an edge of the first cover plate 131 forms a continuous stepped structure along the peripheral direction. As shown in
When the first cover plate 131 is made of a material with high hardness such as stainless steel, it is difficult to form the above stepped structure, and especially in a case of small thickness, it is difficult to form a satisfactory right-angled structure. As shown in
It should be understood that the first cover plate 131 being made of stainless steel is only a specific implementation of the present disclosure. In other embodiments, the two plate bodies may be made of different materials. For example, the first plate body 13121 is made of stainless steel with high strength, and the second plate body 13122 is made of nickel. In an embodiment, the first plate body 13121 is made of stainless steel, the second plate body 13122 is made of aluminum, and the two plate bodies are welded through nickel, which can reduce the usage of nickel and steel and reduce the costs. The present disclosure does not limit the materials of the first plate body 13121 and the second plate body 13122, as long as the stepped structure can be formed by welding the two plate bodies.
A thickness of the first plate body 13121 may be about 30 to 200 μm. The first plate body may have a less thickness as long as the sealing can be realized, which can reduce the space taken up. A thickness of the second plate body 13122 is about 100 to about 500 μm, such as about 200 to about 300 μm. The boss 1319 with larger size can improve the guide and positioning effect, facilitate positioning during the assembly, and improve the strength.
In this embodiment, the thickness T2 of the edge portion 1311 is about 30 μm to 300 μm. If the boss 1319 is arranged on the first cover plate 131, the boss 1319 functions to improve the strength of the first cover plate 131, and the edge portion 1311 only functions as a seal during the assembly and subsequent formation of the melted edge 1313, then the edge portion can be made thinner. For example, the thickness T2 of the edge portion 1311 is about 30 μm, so that less space is taken up on the premise of satisfying the strength requirement. If the first cover plate 131 is a single plate body having a uniform thickness, in order to ensure the strength, the whole plate body needs to be thickened. Accordingly, the edge portion 1311 has a large thickness. For example, the thickness T2 of the edge portion 1311 is about 300 μm. This can reduce the procedures, reduce the machining difficulty and improve the production efficiency on the premise of ensuring the strength of the first cover plate 131.
As shown in
In order to improve the energy density of the battery, the thickness T1 of the peripheral wall 11 needs to be small. Deep drawing used in the related art for thinning a steel shell is prone to rupture and wrinkling. In this embodiment, it is easy to stretch a whole steel sheet to about 30 μm to 150 μm, and the steel sheet of about 30 to 150 μm is bent into a cylinder and then welded to form the peripheral wall 11, that is, the peripheral wall 11 is provided with a weld 115 extending to the first opening 111 and the second opening 112. The formed peripheral wall 11 is a thin shell that is unattainable by the existing deep drawing process.
The peripheral wall 11 may be substantially in a shape of a cuboid. The peripheral wall 11 includes two first side plates 1171 arranged/disposed opposite to each other and two second side plates 1172 arranged/disposed opposite to each other. The first side plate 1171 and the second side plate 1172 are connected through a fillet. The two first side plates 1171 and the two second side plates 1172 form the first opening 111 and the second opening 112 provided at the two ends of the peripheral wall 11 along the axial direction. The first opening 111 and the second opening 112 are rectangular, and areas of the first opening 111 and the second opening 112 are less than an area enclosed by the first side plates 1171 and the second side plates 1172. That is, the first opening 111 and the second opening 112 are provided on sides of the cuboid formed by the peripheral wall 11 having the smallest area, thereby reducing the influence of the first cover plate 131 and the second cover plate 132 on the energy density of the whole battery.
In an embodiment, the area of the first side plate 1171 is less than the area of the second side plate 1172, and the weld 115 is provided on the first side plate 1171, thereby reducing the influence of the reinforcement of the weld 115 on a thickness direction of the battery. It should be understood that this is only one implementation of the present disclosure. In other embodiments, the weld 115 may be provided on the second side plate 1172, or the weld 115 may be provided at a joint between the first side plate 1171 and the second side plate 1172, as long as the peripheral wall 11 is provided with the weld 115 extending to the first opening 111 and the second opening 112. The present disclosure does not limit the specific position of the weld 115.
As shown in
The melted edge 1313 protrudes along the peripheral direction of the peripheral wall 11.
Referring to
Based on the fact that a sectional area of the edge portion 1311 before melting is substantially equal to a sectional area of the melted edge 1313 after melting, a relationship between the height H1 of the edge portion 1311, the reinforcement H2 of the melted edge 1313, the width W of the melted edge 1313, and the thickness T2 of the edge portion 1311 is established: H1=(π×(H2+W/2)2−W2)/4 T2.
In this way, the height H1 of the edge portion 1311 can be designed according to the desired reinforcement H2 of the melted edge 1313, the width W of the melted edge 1313, and the thickness T2 of the edge portion 1311.
In one implementation, the melted edge 1313 is formed by melting the edge portion 1311 of the first cover plate 131, that is, the melted edge 1313 is integrally connected with the first cover plate 131. At least part of the melted edge 1313 abuts against an outer side surface of the peripheral wall 11. A joint between the peripheral wall 11 and the first cover plate 131 does not need to be melted. There is a connection interface between the melted edge 1313 and the peripheral wall 11. The melted edge 1313 connecting the first cover plate 131 and the peripheral wall 11 is formed by melting only the edge portion 1311 of the first cover plate 131.
As shown in
Based on the above, the present disclosure provides the housing and the battery. The housing includes the peripheral wall and the first cover plate. The peripheral wall is provided with the first opening. The edge portion with a predetermined size is arranged/disposed on the periphery of the first cover plate according to needs, so that when the first cover plate is sealed with the peripheral wall, the edge portion is melted to form the melted edge with a desired size. In the battery, the first cover plate is bonded with the peripheral wall through the melted edge to close the first opening, so that the first cover plate can be sealed with the peripheral wall on the premise that the melted edge does not take up too much space, thereby improving the energy density of the whole battery.
In addition, the present disclosure further provides an electronic device, including the battery described above.
The concepts described herein may be implemented in other forms without departing from their spirit and characteristics. The specific embodiments disclosed should be considered examples and not limiting. Therefore, the scope of the present disclosure is determined by the appended claims and not by these foregoing descriptions. Any changes within the literal meaning and equivalent range of the claims should be within the scope of these claims.
In the descriptions of this specification, descriptions of a reference term such as “an embodiment”, “some embodiments”, “an example”, “a specific example” or “some examples” means that a feature, structure, material, or characteristic that is described with reference to the embodiment or the example is included in at least one embodiment or example of the present disclosure. In this specification, descriptions of the foregoing terms do not necessarily refer to the same embodiment or example. In addition, the described specific features, structures, materials, or characteristics may be combined in a proper manner in any one or more of the embodiments or examples.
Although the embodiments of the present disclosure have been shown and described above, it can be understood that, the foregoing embodiments are examples and should not be understood as limitation to the present disclosure. A person of ordinary skill in the art can make changes, modifications, replacements, or variations to the foregoing embodiments within the scope of the present disclosure without departing from the principle and purposes of the present disclosure.
Number | Date | Country | Kind |
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202121403374.X | Jun 2021 | CN | national |
This application is a Continuation Application of International Patent Application No. PCT/CN2022/095568, filed on May 27, 2022, which is based on and claims priority to and benefits of Chinese patent application No. 202121403374.X, filed on Jun. 23, 2021. The entire content of all of the above-referenced applications is incorporated herein by reference.
Number | Date | Country | |
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Parent | PCT/CN2022/095568 | May 2022 | US |
Child | 18373251 | US |