This application claims the benefit of the filing date under 35 U.S.C. ยง 119(a)-(d) of German Patent Application No. 102021118094.5, filed on Jul. 13, 2021.
The present invention relates to a housing of an electrical connection assembly and, more particularly, to a housing cap of the housing.
Screw connections are used in electrical connection assemblies in many applications in automotive and energy technology because they can be used to produce comparatively high contact forces and the contact resistances arising can consequently be kept low. With increasing system size and complexity, the number of screw connections increases and, at the same time, the risk increases that screws of individual screw connections are accidentally not screwed in or at least not screwed in completely during production or maintenance. A screw-by-screw individual examination with a tool or by hand creates additional expenditure in work and time. In addition, individual screw connections can then also again be accidentally overlooked.
In addition, electrical connection assemblies often have to be surrounded by a housing for reasons of electrical safety, for which reason the screw connections are usually arranged within the housing, are accessible only via a housing opening, and are accordingly visible from the outside to a limited degree. In addition, the housing opening is often closed to protect against moisture and/or dirt so that screws that are not screwed in or at least not screwed in completely can remain undetected all the more easily.
A housing cap for closing an opening of a housing part includes a cover section covering the opening, a stop projecting away from the cover section, and a fastening element affixing the housing cap to the opening.
The invention will now be described by way of example with reference to the accompanying Figures, of which:
The invention shall be explained in more detail hereafter by way of example with reference to the drawings. The feature combinations illustrated in the embodiments shown by way of example can be supplemented by further features in correspondence with the properties of the invention required for a specific application. Individual features can also be omitted from the embodiments described if the effect of these features is of no relevance for a specific application. The same reference numerals in the drawings are used for elements having the same function and/or the same structure.
The schematic structure of housing cap 1 according to the invention shall be described hereafter according to exemplary embodiments with reference to
Housing 2 protects electrical connection assembly 4 from unwanted contact, dirt, and/or moisture, wherein at least one screw 8 of electrical connection assembly 4 is arranged in interior 6 of housing 2. For example, electrical connection assembly 4 can be an electrical connector 10 with a screw connection 12 and housing 2 can be a corresponding connector housing 14. Housing cap 1 serves to close at least one opening 16 of housing 2 through which the at least one screw 8 is accessible, and at the same time acts as a control gauge for reliably verifying that the at least one screw 8 is screwed in completely without additional effort. This shall be explained in more detail hereafter.
As can be seen from
Cover section 18 is provided to cover the at least one opening 16. For this purpose, an outer contour 24 of cover section 18 may be larger than an inner contour 26 (see
As shown in
Housing cap 1 can optionally have a sealing section 42 for sealing a gap 44 between housing cap 1 and the remainder of housing 2. Sealing section 42 is formed by a seal 46 with sealing lips 48 pointing inwardly and/or outwardly. Seal 46 is inserted, for example, in a circumferential groove 50 of cover section 18 as a separate sealing element 52 (see
Housing 2 shown in
Housing cap 1 is configured such that it can be mounted onto the at least one opening 16. In the mounted state 56 of housing cap 1, the at least one stop 20 protrudes into the at least one opening 16 (see
As can also be seen from the sectional illustrations shown, housing 2 comprises a power rail receptacle 58 and at least one screw head receptacle 60 that opens into power rail receptacle 58. In the exemplary embodiments shown in
The at least one power rail 62 may be made of metal (e.g. copper, aluminum) and/or a different electrically conductive material and comprises a passage hole 70 aligned with at least one screw head receptacle 60 in axial direction 68 of at least one screw 8. Passage hole 70 can be, for example, a circular passage hole, an oval passage hole, or an elongate hole.
The at least one screw 8 has a thread 72 and a screw head 74, while the at least one contact element 64 has a mating-thread 76 configured to be complementary to thread 72 (see
In the exemplary embodiment from
Furthermore, passage hole 70 may be aligned with at least one screw head receptacle 60 in axial direction 68. Respective contact surfaces 77 of the at least one power rail 62 and of the at least one contact element 64 can therefore contact one another and form an electrically conductive connection with a contact force 78 generated by the at least one screw 8.
For this purpose, the at least one screw 8, in particular its thread 72, is inserted into passage hole 70 of the at least one power rail 62 and mating-thread 76 of the at least one contact element 64. Consequently, the at least one screw 8 can be moved to a final assembly position 80 (see
The at least one stop 20 of housing cap 1 in mounted state 56 of housing cap 1 is aligned with at least one screw head receptacle 60 in axial direction 68. In order to prevent housing cap 1 from being mounted on the at least one opening 16 while the at least one screw 8 is still in position 82 in which it is screwed in incompletely or at least not in final assembly position 80, the at least one stop 20 is also configured to strike screw head 74 under these circumstances and to block the at least one opening 16 to be covered by cover section 18 (see
As can be seen from
The at least one spacing element 88 may have a reinforcement zone 95 to increase its dimensional stability; the at least one spacing element 88 does not kink or break away, even with a comparatively small material thickness. It can be clearly seen from
Housing cap 1 may have at least one stop 20 for each screw 8. The embodiments of housing cap 1 shown in
Two spacing elements 88 can also each have a convex, bulged, protruding or raised side surface 102 and a concave, indented or recessed side surface 104. In the case of housing cap 1 shown in
Spacing elements 88 with concave side surfaces 104 facing one another are suitable, as already described, to jointly surround a receiving region 100. Respective stops 20 on these spacing elements 88 can therefore rest on one and the same screw head 74, resulting in improved support stability. The respective stops 20 on the spacing elements 88 also create redundancy in the event that a spacing element 88 should break off. In applications with two screws 8, each spacing element 88 can rest with its respective stop upon one screw head 8. In addition, there is a certain redundancy in the event that one spacing element 88 should break off
The advantage of the embodiment of housing cap 1 with the two spacing elements 88 with convex side surfaces 102 facing one another comes to play primarily in electrical connection assemblies 4 with two screws 8, in particular two screws 8 extending in parallel (see
In the case of a housing cap 1 with more than two spacing elements 88, in particular with an even number of spacing elements 88, pairs of convex side surfaces 102 and/or concave side surfaces 104 can face one another. Convex side surfaces 102 can also face concave side surfaces 104 and vice versa, for example, for reasons of space.
As can be seen in
A distance 170 between an upper edge 168 of the at least one opening 16 and a bottom surface 164 of power rail receptacle 58 corresponds in general to the sum of material thickness 166 of the at least one power rail 62, flange face thickness 112, and length 86 from cover section 18 to the at least one stop 20 (see
Alternatively, the at least one screw 8 can also be formed without a flange 110. The at least one stop 20 can then, for example, strike or bear against end 120 of screw head 74 facing away from thread 72. In this case, distance 116, when housing cap 1 is in mounted state 56, corresponds to a head height of screw head 74 measured in axial direction 68. Receiving region 100 for screw head 74 can then be omitted accordingly.
Particularly in the case of screws 8 whose screw head 74 in screw head receptacle 60 completely obscures the view onto bearing surface 114, the screwing depth of screw 8 is only difficult to estimate, so that slight deviations of screw 8 from its final assembly position 80 are difficult to detect from the outside. This is evident from
As described so far, housing cap 1 cannot be mounted on the at least one opening 16 of housing part 54, at least not completely, if the at least one stop 20 of housing cap 1 abuts against screw head 74 when screw 8 has been moved away from final assembly position 80. Under these circumstances, housing cap 1 may also not be fastened to the remainder of housing 2. The presence of a screw 8 that is not in final assembly position 80 can also be recognized by way of at least one fastening element 22 described hereafter which is used to fasten housing cap 1 to the remainder of housing 2.
The at least one fastening element 22 can be arranged on cover section 18 and/or on the at least one spacing element 88. The at least one fastening element 22 in
Latching hook 122 optionally comprises an angular offset to spacing elements 88 with respect to receiving region 100. In particular, latching hook 122 is separated from spacing elements 88 by a respective flexural gap 130. Flexural gap 130 there reduces the flexural rigidity of latching hook 122 so that an elastic deflection 132 perpendicular to axial direction 68 is facilitated. Alternatively, the at least one fastening element 22 can also be configured as a latching projection 126, in particular a latching tab 134 (see
Latching projection 126 may be arranged on self-supporting arm 124 or on spacing element 88 pointing outwardly with respect to receiving region 100. Alternatively, latching projection 126 can also be configured to point inwardly. Elastic deflection 132 just mentioned can correspondingly take place inwardly or outwardly.
As can be seen from
In embodiments of connection assembly 4 with two power rails 62, housing insert 136 can also be used as a separating element 142 between two power rails 62 and/or screws 8 (see
Housing insert 136 may be configured to be insertable after the at least one screw 8 into the at least one opening 16. Housing insert 136 can therefore be used to hold at least one screw 8 in a captive manner already prior to housing cap 1 being mounted. For this purpose, housing insert 136 can comprise a latching collar 144 protruding inwardly into the at least one screw head receptacle 60. Optionally, latching collar 144 is configured to extend around the at least one screw head receptacle 60. An inner diameter 146 (see
In the embodiments shown, latching projections 126 of respective fastening elements 22 are configured such that they can be latched to latching collar 144. In this way, housing cap 1 can latch onto latching collar 144 so that latching collar 144 fulfills a dual function. Firstly, the housing cap 1 can latch thereonto. Secondly, the at least one screw 8 can be held captively in the at least one screw head receptacle 60 with the latching collar 144, as described above.
Latching collar 144 can optionally form an insertion bevel 150 of the at least one opening 16 and/or of the at least one screw head receptacle 60. In particular, above-mentioned elastic deflection 132 can be caused in the context of housing cap 1 being mounted once latching projections 126 come up against insertion bevel 150. After latching collar 144 has been overcome, elastic deflection 132 is canceled out again by the relaxation of the material and latching projections 126 engage with latching collar 144 (see
In mounted state 56 of housing cap 1, latching projections 126 can touch latching collar 144 at predetermined touch surfaces 152, as shown in
In order to make it easier to remove housing cap 1, latching collar 144 can comprise a draw-off bevel 156, as shown in
Housing 2 can optionally comprise at least one point of engagement 160, e.g. a recess 158, for inserting a tool tip between housing cap 1 and housing part 54. The at least one point of engagement 160 simplifies lifting off or levering open housing cap 1 with a tool, such as a screwdriver. For example, at least one recess 158 is configured as a lateral depression 160 in cover section 18. One point of engagement 160 may be provided for each latching projection 126 of housing cap 1 with respect to housing cap 1 at a respective angular position. In other words, there is no angular offset between latching projection 126 and point of engagement 162.
In applications in which housing cap 1 is not intended to be removable but instead is intended, for example, to serve as protection against tampering, draw-off bevel 156 can also be omitted. In particular, when housing cap 1 is in mounted state 56, latching projections 126 can touch latching collar 144 at touch surfaces which are perpendicular with respect to axial direction 68. In the mounted state 56 of housing cap 1, latching projections 126 can optionally also engage behind latching collar 144 in the manner of a barb.
If there is no need for the at least one screw 8 to be held in a captive manner, latching collar 144 can also alternatively be arranged on the outside of housing part 54 according to an embodiment that is not shown. In this embodiment, latching projections 126 can accordingly be configured to point inwardly and latch with latching collar 144 arranged on the outside.
In addition to or instead of latching collar 144, housing insert 136 can comprise a latching groove and the at least one fastening element 22 of housing cap 1 can be configured such that it can be latched to the latching groove. Alternatively, the latching collar 144 and/or the latching groove can also be arranged on the outside of the housing part 54, where the latching projection of the at least one fastening element 22 correspondingly points inwardly.
In general, at least one anchoring element 143 can be arranged on housing insert 136 and form a fastening assembly 145 with the at least one fastening element 22 of housing cap 1. The anchoring element 143 can be a mating part configured to be complementary to the at least one fastening element 22 of the housing cap 1. The at least one fastening element 22 can be arranged at the cover section 18 and/or at the at least one spacing element 88. The housing cap 1 can therefore be affixed in a simple manner on the at least one opening 16.
As an alternative to latching assembly 145 described so far, a bayonet connection can also be provided. In this case, the at least one fastening element 22 can be configured, for example, as a bayonet pin or bayonet button which engages in a bayonet groove in housing part 54 or housing insert 136. Additionally or alternatively, housing cap 1 and housing part 54 or housing insert 136, respectively, can establish a frictionally engaged connection. Other types of positive-fit, positive substance-fit, and/or force-fit connections are of course also conceivable.
The housing cap 1 according to the invention can be used, for example, as a retrofit component for a housing part that has already been manufactured and installed, for example, as part of maintenance or repair work, and can replace a conventional housing cap that is already present. It can be ensured in particular with the housing cap 1 according to the invention that the at least one screw 8 has been screwed in completely after the maintenance or repair work. Since mounting the housing cap 1 is part of the maintenance or repair work anyway, this does not create any additional work.
Furthermore, a housing cap 1 that is not mounted or not mounted correctly is easier to recognize from the outside than a screw 8 that is not screwed in or is not screwed in completely, so that the detection reliability is also increased by the present invention.
The connection assembly 4 utilizes the advantages of the invention that have already been described and due to the housing cap 1 of the housing 2 possesses an integrated control mechanism that ensures that the at least one screw 8 is screwed in completely. As a result, the connection assembly 4 according to the invention is less susceptible to incorrect assembly, without additional work or time being required for this. In particular, the electrical and thermal safety of the connection assembly 4 according to the invention increases because unwanted excessive heating during operation is prevented. Because such excessive heating could be caused due to an increase in contact resistance by an overlooked screw 8 that is not screwed in completely and the resulting lack of contact force.
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Entry |
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Number | Date | Country | |
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20230012994 A1 | Jan 2023 | US |