The present U.S. application is related to and claims priority of German utility model application 20 2016 003 110.5 of May 17, 2016. The aforementioned German application is fully incorporated by reference into the present application.
The invention relates to a housing for a laboratory appliance.
In the prior art from which the invention proceeds, a laboratory appliance in the form of a device for picking up animal cell colonies is located in the work space of the housing. A camera, which is movable by means of a positioning device, identifies animal cell colonies in a medium located in a sample container. By means of a picking head movable parallel to the camera, the medium is sucked out of one of the sample containers and in each case transferred into another sample container. The sample containers are located in a work area in the work space, which work area is oriented in a horizontal plane. The work space, with the laboratory appliance located therein, is surrounded by a substantially gas-tight housing. A filter device is mounted on the ceiling of the housing. By means of the filter device, the work space in the housing can be kept substantially free from contaminating particles. This is done by delivering a filtered filter air stream into the work space through the at least one filter device having a HEPA filter as air filter, such that the work space is always at a slight overpressure in relation to the air pressure in the environment. This prevents air from the environment getting into the work space through gaps that are inevitably present in the housing.
In the above-described, known housing for a laboratory appliance with a filter device through which a filter air stream can be delivered continuously from an air outlet into the work space, the air escapes from the work space in the housing through gaps which are inevitably present in the housing and which are located in particular on the movable front wall via which the work space is accessible from the outside. The filter air stream in the work space flows through the work area, which is defined in the work space and in which the laboratory equipment is located, in different directions not defined from the outset, in particular downward from the air outlet on the filter device and then in the direction of the front wall of the housing. In doing so, the filter air stream crosses parts that are contaminated with adhering particles, for example a movement device for laboratory equipment. The full content of the publication in question, EP 1 502 649 B1, is herewith incorporated by reference into the present application.
Similar circumstances are also found in housings known in practice for laboratory appliances, for example for pipetting robots. For safety reasons, the housings thereof have to be closed during the operation of moved laboratory appliances.
The subject matter of the present application is a housing with a filter device which delivers a filter air stream into the work space, the achieved result being that the filter air stream passes through the work area in the work space in a substantially defined manner.
The subject matter of the invention is therefore a housing for a laboratory appliance, with floor, ceiling, rear wall, side walls and front wall, which together form a work space enclosed by these, wherein the front wall is movable relative to the housing between a closed position and an open position, wherein the work space is not accessible from the outside in the closed position of the front wall, and wherein the work space is accessible from the outside, at the front of the housing, in the open position of the front wall, wherein a work area, which is oriented in a plane and in which liquids can be handled, is provided in the work space, wherein a filter device for ambient air is arranged on the housing, on the rear wall or on a side wall, and if appropriate on the ceiling, and is connected in flow terms to the work space of the housing via at least one air outlet, wherein the filter device has at least one air inlet connected to the environment, and, downstream from the at least one air inlet and upstream from the at least one air outlet, it has a fan and at least one air filter, wherein a filter air stream can be conveyed from the at least one air outlet into the work space by means of the filter device, wherein at least one outflow opening is provided in a structurally purposeful manner on the housing, in an area matching the position of the at least one air outlet, and wherein the at least one air outlet, on the one hand, and the at least one outflow opening, on the other hand, are arranged on the housing such that, during operation of the filter device, the filter air stream flows substantially parallel to and along the work area.
According to the invention, and in contrast to the prior art, it is not necessary for the work space to be kept permanently at a slight overpressure, in which case this overpressure only declines through leaks via gaps inevitably present on the housing. Instead, provision is made that at least one outflow opening is provided in a structurally purposeful manner on the housing, in an area matching the position of the at least one air outlet. In the housing according to the invention, the at least one air outlet and the at least one outflow opening constitute the decisive parameters for keeping the filter air stream in the work area in a laminar formation and substantially guiding it, irrespective of where and to what extent unavoidable and undesirable leaks are otherwise present.
To this end, according to the invention, provision is made that the at least one air outlet, on the one hand, and the at least one outflow opening, on the other hand, are arranged on the housing such that, during operation of the filter device, the filter air stream flows substantially parallel to and along the work area, preferably substantially horizontally through and/or along the work area. The sample containers and other auxiliary containers or devices used in the work area are often exchanged and are contaminated with particles and microorganisms. A laminar and rectilinear filter air stream across the work area prevents the contamination of the media held in the containers or their transfer through pipette tips.
The laboratory equipment and a movement device, typically arranged in the work space, for the laboratory equipment in the work area inevitably cause deflections and turbulence in the filter air stream. However, the flow of the filter air stream substantially parallel to and along the work area reduces this undefined flow to a minimum.
It is particularly preferable if the arrangement of the at least one air outlet and of the at least one outflow opening is such that the filter air stream flows substantially horizontally in the work space (taking account of any deflections as described above) through and/or along the work area.
In the prior art, the filter air stream is conveyed substantially vertically from the direction of the ceiling into the work space. A filter air stream oriented vertically in this way blows dust, located on a jib of the movement device, into the work area. By contrast, in the design according to the invention, a filter air stream is obtained that is oriented substantially horizontally, i.e. parallel to the work area, and also preferably substantially rectilinearly. Thus, contamination of media is prevented to a very great extent by the orientation of the filter air stream in the work space.
Measurements have shown that it is possible in this way to achieve clean-room class 5 according to ISO 14644-1 or sterile air quality grades according to the manufacturing process guidelines for the pharmaceutical industry (GMP 2007) in the work area.
Explanation of the advantages of the invention and of preferred configurations and developments is made, in conjunction with the explanation of the preferred illustrative embodiments, by reference to the accompanying drawings.
The subject matter of the invention is a housing 1 for a laboratory appliance. The housing 1 has a floor 2, here with support feet 3, a ceiling 4 closing the housing 1 at the top, a rear wall 5, side walls 6, and a front wall 7. Together, the parts 2, 4, 5 and 6 enclose a work space 8.
In the depicted and in this respect preferred illustrative embodiment, which can be explained on the basis of
From a comparison of
In the illustrative embodiment shown, the side walls 6 of the housing 1 are fixed. It is also possible to use side walls 6 which, as in the prior art discussed in the introduction, are able to open. For details of the design of the specifically depicted illustrative embodiment of a housing 1, reference is made to the full content of Utility Model DE 20 2014 001 872 U1 and corresponding U.S. Patent Application Publication 2017/0074718 A1 which is hereby incorporated by reference
As regards the invention in the present case, it is important that a work area 13, which is oriented in the horizontal plane and in which liquids can be handled, is provided in the work space 8. The work area 13 has been indicated by dot-and-dash lines in each of
To achieve the above aim of the invention, a filter device 14 for ambient air is arranged on the housing 1, preferably on the ceiling 4, the rear wall 5 or a side wall 6. In the depicted and in this respect preferred illustrative embodiment, the filter device 14 is located on the ceiling 4 and rear wall 5 of the housing 1.
The filter device 14 is connected in flow terms to the work space 8 of the housing 1 via at least one air outlet 15. The filter device 14 has at least one air inlet 16 connected to the environment. Downstream from the air inlet 16 and upstream from the air outlet 15, the filter device 14 moreover has a fan 17 and at least one air filter 18.
By means of the filter device 14, a filter air stream 19 can be delivered into the work space 8 from the air outlet 15. As a result, the work space 8 in the housing 1 is kept at a certain, albeit slight, overpressure in relation to the environment, thus avoiding a situation in which contaminated air from the environment of the housing 1 gets into the work space 8, and in particular into the work area 13 in the work space 8.
It will also be seen from
It can be seen from
According to the invention, it is essential that the filter air stream 19, which is composed of perfectly filtered air free of particles and microorganisms, flows in a laminar formation, and substantially horizontally, past and over the sample-receiving plates 12 and also past the laboratory equipment 11 and the movement device 10 in the work area 13. In this way, contamination of the media is substantially prevented.
The filter air stream 19 is as clean as the chosen retention capacity of the filters. Measurements with HEPA filters H14 have shown that, with these, clean-room class 5 can be achieved in the work area 13 of the work space 8.
In the depicted and preferred illustrative embodiment, the at least one air outlet 15 and the at least one outflow opening 20 lie opposite one another at approximately the same height above the floor 2 of the housing 1, specifically with the at least one air outlet 15 in the rear wall 5 and the at least one outflow opening 20 in the front wall 7.
An arrangement of sample-receiving plates at different heights from the floor 2 is not shown. Such a stepped arrangement defines a work area 13 that extends obliquely in the work space 8. To achieve the aim of the invention, the at least one air outlet 15 and the at least one outflow opening 20 lying opposite are offset in height from the floor 2 and/or have an inclination with respect to the floor 2.
Generally, provision can be made that the at least one air outlet 15 is arranged on a side wall 6 and the at least one outflow opening 20 is arranged on the opposite side wall 6 of the housing 1. Here, provision is preferably made that the at least one air outlet 15 is arranged on the rear wall 5 and the at least one outflow opening 20 is arranged in the front wall 7.
With the depicted and in this respect preferred arrangement of the at least one air outlet 15 and of the at least one outflow opening 20, the additional advantage achieved is that the direction of the filter air stream 19 remains unchanged even when the front wall 7 is opened. Even with the front wall 7 opened, the filter air stream 19 still issuing from the rear wall 5 protects the work area 13 from unfiltered air entering from the outside. This is more favorable than if the arrangements were provided in the side walls.
The depicted and preferred illustrative embodiment also shows that the filter device 14 according to the invention has an electronic control 21, with the aid of which the air delivery of the fan 17 of the filter device 14 can be controlled or regulated. A sensor arrangement 22 is also provided, which is connected to the control 21 and with which the air pressure can be measured at a suitable location in the housing 1 and also outside of the housing 1.
According to the preferred teaching of the invention, provision is made that the filter air stream 19 at the at least one air outlet 15 has a flow speed of 0.15 to 0.6 m/s, preferably approximately 0.3 m/s. Moreover, according to the preferred teaching of the invention, it is recommended for the filter device 14 to be operated in such a way that an air exchange rate of at least 20/h, preferably of 50/h to 200/h, is achieved. According to the very particularly preferred teaching of the invention, an air exchange rate of approximately 125/h is provided in the specifically depicted illustrative embodiment.
The settings outlined above are provided in an attempt to achieve a balance between the required volume of the filter air stream 19, on the one hand, and the swirling, which is to be avoided as far as possible, over or under the filter air stream 19.
The air pressure in the work space 8 can be measured by means of the sensor arrangement 22, and the fan 17 is regulated via the control 21 such that sufficient filter air is at all times fed into the work space 8, in particular into the work area 13.
For the filter device 14, it is possible to turn to various suggestions from the prior art. The preferred illustrative embodiment shown in
The air filter 18 and/or the pre-filter 23 and/or the post-filter 24 are preferably exchangeable. A pre-filter 23 ensures a longer operating time of the air filter 18, which is particularly significant if the filter in question is a relatively expensive HEPA filter 18. The post-filter 24 holds back contaminants at the at least one air outlet 15.
When, in accordance with the preferred teaching, the post-filter 24 is arranged on the full surface of the at least one air outlet 15, as is shown in
HEPA filters are classified as such in DIN EN 1822-1 and are already described as special clean-room filters in DE 60 2004 010 578 T2. A concrete example of an HEPA filter 18 is that of the H14 type.
According to the preferred teaching, provision is made that the pressure in the pressure chamber 26 can be measured by means of the sensor arrangement 22, and the fan 17 can be controlled by means of the control 21 such that a pressure in the pressure chamber 26 is between 50 Pa and 150 Pa higher than outside the housing 1.
As can be seen in
According to the preferred teaching, and as is shown in
By means of the sensor arrangement 22 and the control 21, the filter covering, i.e., the contamination of the filter, can be checked and signaled to a user. The filter air stream 19 can thus be monitored. The delivery volume of the fan 17 can be adapted to the filter covering. Overall, this arrangement permits adequate regulation for the fan 17 of the filter device 14.
According to the invention, a slight overpressure is to be maintained in the work space 8, in particular on the work area 13, of the housing 1, as has already been explained in the prior art. This avoids unintended entry of air into the housing 1 from the outside. A small fraction of the filter air stream 19 flowing into the work space 8 of the housing 1 can escape through gaps that are accidentally but inevitably present. Most of the filter air stream 19 is intended to escape through the outflow openings 20. According to the preferred teaching of the invention, provision is made that the sum of the free cross sections of all the outflow openings 20 is between 20% and 80%, preferably between 25% and 50%, of the sum of the free cross sections of all the air outlets 15.
It will be seen from
The depicted and in this respect preferred illustrative embodiment in
According to
With the respectively chosen arrangement of the air outlets 15 and of the outflow openings 20, it is possible to influence and adjust the orientation of the filter air stream 19. For example, the density of the openings can be increased toward the side walls 6 in order to counter the diffuse emergence of the filter air stream at gaps of the side walls.
The filter air stream 19 can be further influenced by adjustable guide vanes being arranged downstream from the at least one air outlet 15 in order to guide the filter air stream 19.
It will be seen from
An alternative is for the filter device 14 to be constructed from the outset as an integral component part of the housing 1.
The present description of an illustrative embodiment does not limit the scope of protection of the present invention. The scope of protection is determined exclusively by the claims and also encompasses equivalents of the features referred to in the claims.
Number | Date | Country | Kind |
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20 2016 003 110.5 | May 2016 | DE | national |