Housing system

Information

  • Patent Grant
  • 6178939
  • Patent Number
    6,178,939
  • Date Filed
    Friday, June 18, 1999
    25 years ago
  • Date Issued
    Tuesday, January 30, 2001
    24 years ago
Abstract
A housing for abating noise and receiving an air cleaner is disclosed. The housing is configured for separable coupling to an internal combustion engine of an automobile. The engine includes a plurality of belt driven accessories driven by a crankshaft. The housing includes an internal air cavity disposed in the housing. The cavity provides an air induction chamber adjacent an intake for inducing air into the air induction chamber from an external source and a filtering chamber adjacent an air discharge for venting air from the filtering chamber. The filtering chamber is configured to receive a filter for purifying air disposed intermediate the intake and the discharge. The engine further includes a shroud integral with the exterior of the housing. The shroud provides a peripheral wall defining a recess configured to at least partially surround at least a portion of at least two belt driven accessories. The shroud substantially reduces noise generated by the engine.
Description




FIELD OF THE INVENTION




The present invention relates generally to abating engine noise and providing an air purification unit associated with the engine of a motor vehicle. In particular, the present invention relates to a housing system configured to substantially reduce the noise generated by an automobile engine and provide a housing configured to receive an air filter.




BACKGROUND OF THE INVENTION




It is well known to purify raw air before routing the air and fuel through a manifold and supplying the air and fuel to a cylinder head of an internal combustion engine. Such known air cleaners typically include a filter disposed in a container. In operation, such known air cleaners provide for the intake of raw air, the purification of the raw air and the routing of purified air to the manifold. Such known manifolds provide for the routing of the purified air and the fuel to the cylinder head of the engine.




It is also well known to reduce the amount of noise generated by an automobile and its associated components. For example, a muffler may be connected to an engine exhaust to reduce the noise generated by the ignition of the fuel and the air in the engine. In addition, it is known to provide sound absorbing materials under the hood of an automobile and in the driver compartment of the automobile to reduce the amount of engine and ambient noise perceptible to the driver.




A problem with such known air cleaners and their containers is that they are not typically configured to reduce engine noise or noise generated by belt driven engine accessories. Further, such containers typically have a single purpose (i.e., containing the air cleaner) and are not easily accessible for servicing of the air cleaner.




What is needed, therefore, is a housing system configured to receive an air cleaner and reduce the amount of noise generated by an engine and its associated belt driven accessories. It would also be advantageous to have a housing system onto which cavity accessories and mechanical accessories may be secured. It would further be advantageous to have a housing system that is capable of cooling such accessories. It would also be advantageous to provide a housing system of simple structure that occupies the unused underhood space of an automobile.




SUMMARY OF THE PRESENT INVENTION




The present invention relates to a housing for abating noise and receiving an air cleaner. The housing is configured for separable coupling to an internal combustion engine of an automobile. The engine includes a plurality of belt driven accessories driven by a crankshaft. The housing includes an internal air cavity disposed in the housing. The cavity provides an air induction chamber adjacent an intake for inducing air into the air induction chamber from an external source and a filtering chamber adjacent an air discharge for venting air from the filtering chamber. The filtering chamber is configured to receive a filter for purifying air disposed intermediate the intake and the discharge. The engine further includes a shroud integral with the exterior of the housing. The shroud provides a peripheral wall defining a recess configured to at least partially surround at least a portion of at least two belt driven accessories. The shroud substantially reduces noise generated by the engine.




The present invention further relates to an automotive power supply system. The system includes an internal combustion engine. The engine includes a throttle valve for regulating the amount of air provided to a valve cover. The throttle valve includes a throttle intake, a throttle discharge and a throttle plate disposed between the throttle intake and the throttle discharge. The throttle discharge is intermediate the throttle intake and the valve cover. The engine also includes a manifold for providing air from the throttle valve to the valve cover. The engine also includes a hollow elongate member for venting air from the valve cover to the throttle valve disposed between the valve cover and a filter for purifying air. The engine also includes a common fuel source for providing fuel to the manifold coupled to the manifold. The engine also includes a radiator for cooling the engine coupled to the engine. The engine also includes a plurality of belt driven accessories coupled to the engine and driven by a crankshaft.




The system also includes a housing for abating engine noise and receiving the filter. The housing is mounted to the engine and includes an internal air cavity disposed in the housing. The cavity provides an air induction chamber adjacent an air intake for inducing air into the air induction chamber from an external source, and a filtering chamber adjacent an air discharge for venting air from the filtering chamber. The filter is disposed in the filtering chamber intermediate the air intake and the air discharge. The system also includes a shroud integral with the exterior of the housing. The shroud provides a peripheral wall defining a recess at least partially surrounding at least a portion of at least two of the belt driven accessories of the plurality of belt driven accessories. The shroud substantially reduces noise generated by the engine and the air discharge of the air induction chamber is fluidly coupled to the throttle valve.




It is an object of this invention to provide a housing system configured to receive an air cleaner and reduce the amount of noise generated by an engine and its associated belt driven accessories. It is a further object of this invention to have a housing system onto which cavity accessories and mechanical accessories may be secured. It is a further object of this invention to have a housing system that is capable of cooling such accessories. It is a further object of this invention to have a housing system of simple structure that occupies the unused underhood space of an automobile.




Other principal features and advantages of the invention will become apparent to those skilled in the art upon review of the following drawings, the detailed description and the appended claims.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a front elevation view of the housing system in accordance with a preferred embodiment of the present invention;





FIG. 2

is side elevation view of the system of

FIG. 1

;





FIG. 3

is a fragmentary cross sectional view of the system of

FIG. 1

along line


1





1


of

FIG. 1

;





FIG. 4

is a cross sectional view of the system of

FIG. 1

along line


4





4


of

FIG. 2

;





FIG. 5

is a fragmentary cross sectional view of the system of

FIG. 1

along line


5





5


of

FIG. 5

;





FIG. 6

is a front elevation view of a housing system in accordance with an alternative embodiment of the present invention; and





FIG. 7

is side elevation view of the system of FIG.


6


.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS





FIG. 1

shows a housing system


10


for reducing engine noise and receiving a filter assembly


40


according to a preferred embodiment of the present invention. System


10


includes a housing


20


mounted to an engine block


182


of a vehicular internal combustion engine


98


. Housing


20


includes an air reservoir (shown as a cavity


24


) and an external cavity (shown as a recess


34


). Filter assembly


40


is disposed between an air intake


66


of housing


20


and a throttle assembly


130


. In operation, raw air


62


(e.g., atmospheric, ambient, unpurified, dirty air, etc.) enters intake


66


and is directed through cavity


24


. Raw air


62


is then filtered by filter assembly


40


and exits cavity


24


through a discharge (e.g., outlet, vent, exhaust, etc. shown as an aperture


128


) of housing


20


. Purified air


48


is then regulated or throttled by throttle assembly


130


and is directed to a valve cover


186


of engine


98


.




Referring to

FIG. 3

, an exterior wall


22


defines cavity


24


of housing


20


. Cavity


24


includes a dirty air chamber


26


and an air filtering chamber


28


. A raw air inlet


68


is integral with wall


22


and projects outwardly from the front housing


20


. As best shown in

FIG. 1

, inlet


68


is positioned off center from the front of housing


20


. A fastener (shown as a capture clamp


72


) connects an extension tube


70


to inlet


68


. Extension tube


70


provides raw air


62


from a raw air source (not shown) such as the atmosphere. Raw air


62


that is induced into dirty air chamber


26


is directed toward filtering chamber


28


for purification or filtering by filter assembly


40


.




Referring to

FIG. 2

, the exterior of housing


20


includes recess


34


surrounding belt driven accessories


150


mounted to the front of engine block


182


. Recess


34


is defined by a peripheral wall


36


of a shroud


38


. Wall


36


partially circumscribes and surrounds belt driven accessories


150


to partially enclose a belt system


148


and belt driven accessories


150


within recess


34


. Recess


34


is in close proximity to belt system


148


and belt driven accessories


150


. Each belt driven accessory


150


includes a pulley or wheel


168


connected by a rod


170


to a base


174


, such that wheel


168


is rotated when rod


170


is rotated. Belt system


148


interconnects belt driven accessories


150


. A serpentine or drive belt


152


interconnects wheel


168


of a crank


160


driven by a crankshaft (not shown) to wheel


168


of a water pump


162


and wheel


168


of an alternator


164


. As wheel


168


of crank


160


is rotated, drive belt


156


causes wheel


168


of water pump


162


and alternator


164


to likewise rotate. A tensioning belt


158


for removing slack in drive belt


156


interconnects wheel


168


of a tensioning device (shown as an idler


166


) to wheel


168


of crank


160


.




A cavity or resonator


30


for holding raw air


62


and a resonator


32


are provided within the interior of housing


20


. Referring to

FIG. 4

, resonators


30


and


32


are positioned adjacent to cavity


24


. An intake or inlet (shown as an aperture


74


of resonator


30


and an aperture


76


of resonator


32


) provide a passage for the ingress and egress of raw air


62


between cavity


24


and resonator


30


and cavity


24


and resonator


30


(see FIG.


5


). Without wishing to be limited by theory, it is believed that noise (such as vibrations) generated from the engine and the induction of raw air into the air reservoir may be substantially reduced, dampened or muffled by bouncing or ricocheting against the boundaries of the resonators. According to an alternative embodiment, the intake of the resonator may be or horn-shaped (e.g., crimped, trumpet-shaped portion, curved, etc.). Not wishing to be limited by theory, it is believed that the horn shape of the intake of the resonator may provide an overall noise reduction by partially matching the natural frequency of the raw air and the engine to the natural frequency of the resonator. According to other alternative embodiments, the resonators may include a number of molded baffles or maze-like structures (which may be lined with a sound absorbent material as is known in the office furnishings art) into which the raw air is directed (i.e., the baffles may further serve to reduce the overall noise level of the engine and the induction of air into the air cavity).




A variety of accessories may be mounted to the interior or the exterior of housing


20


. Referring to

FIG. 4

, cavity accessories


100


providing a reservoir or storage area for an item (such as a liquid) are shown mounted to the exterior of housing


20


. A coolant reservoir (shown as a radiator overflow bottle


102


) having a storage area


106


may be molded to or integral with housing


20


. A cover


110


is provided on the top of bottle


102


to reduce the likelihood of items escaping from storage area


106


of bottle


102


. A fastener


116


(e.g., threaded screw top, snap-on top, lid, etc.) may provide bottle


102


with a generally airtight seal. A solvent reservoir (shown as a windshield wiper fluid bottle


104


) having a storage area


108


may be molded to or integral with housing


20


. A cover


112


is provided on the top of bottle


104


to reduce the likelihood of items (such as windshield wiper fluid) from escaping storage area


108


of bottle


104


. A fastener


114


(e.g., threaded screw top, snap top, lid, etc.) may provide a generally watertight seal to bottle


104


. According to an alternative embodiment, a variety of mechanical accessories (e.g., radiator fan, windshield pump, air induction fan, etc.) may be mounted to the interior or the exterior of the housing. According to other alternative embodiments as shown in

FIG. 4

, any number of internal cavities may be provided within housing


20


such as a side cavity


176


, a closure cavity


178


, or a front cavity


148


to provide additional space or surface area for mounting accessories.




Referring to

FIG. 3

, a filter assembly


40


is disposed within filtering chamber


28


of cavity


24


and may be supported by a support structure such as a flange (not shown). Filter assembly


40


includes a generally circular-shaped air filter element (shown as a canister


42


). A projection tube


118


of housing


20


fits within an aperture


128


of an upper end


52


of canister


42


to support filter assembly


40


. (Projection tube


118


has a diameter less than the diameter of aperture


128


of canister


42


.) Canister


42


includes an air receiving surface (shown as an outer wall


44


) and an air-emitting surface (shown as an inner wall


46


). Raw air


62


stored or induced in cavity


24


enters canister


42


through outer wall


44


and is directed through a filter media (not shown) such as a pretreated or pleated corrugated paper. During the purification or filtering of raw air


62


by canister


42


, impurities (e.g., debris, particulates, gasses, dirt, pollution, etc.) may be entrapped within the filter media. Purified air


48


exits the filter media through inner wall


46


of canister


42


. A covering (shown as an end cap


58


) circumscribes and surrounds a lower end


50


of canister


42


. End cap


58


promotes the entry of raw air


62


through outer wall


44


by covering or blocking lower end


58


of canister


42


. A generally flexible, compressible seal


56


is mounted to upper end


52


of canister


42


. Seal


56


extends radially around canister


42


beyond the periphery of aperture


128


. A fastener (not shown), such as an adhesive or glue, may secure seal


56


to canister


42


. Such fastener may also secure a left end of the filter media to a right end of the filter media to form a generally circular-shaped filter media. According to an alternative embodiment, the seal may be integrally molded to the filter element and/or the seal may be removably coupled to the filter element.




A twist lock system


120


(such as a bayonet mount) secures air filter assembly


40


in housing


20


such that canister


42


may be readily installed or removed from air filtering chamber


28


. To secure or remove canister


42


, a grip


124


of a cap


122


having molded projections or ears (shown as fingers


126


) is rotated about 120 degrees relative to housing


20


. Fingers


126


are spaced generally evenly about the periphery of cap


122


. Cap


122


urges seal


56


of canister


42


against wall


22


. Upon rotation of grip


124


, fingers


126


of cap


122


are interconnected with wall


22


of housing


20


. Such interconnection of fingers


126


and wall


22


maintain a compressive force between seal


56


and projection tube


118


to prevent raw air


62


from leading around seal


56


. According to an alternative embodiment, an indexing system may be provided with the twist lock system to inhibit further rotation of the cap relative to the housing (i.e., such rotation may cause a disconnection between the fingers of the cap and the wall of the housing).




Referring to

FIG. 1

, engine


98


has a V-style configuration, such as a V-8 vehicular engine as is known in the automotive arts. Engine


98


includes a crankshaft (not shown) which, among other things, drives belt driven accessories


150


. An manifold and throttle assembly


130


are positioned between a left cylinder bank


180


and a right cylinder bank


184


of engine


98


. Throttle assembly


130


regulates the amount of purified air


48


directed from filter assembly


40


to a left valve cover


186


of left cylinder bank


180


and a right valve cover


188


of right cylinder bank


184


. Throttle assembly


130


is generally coaxial with canister


42


of filter assembly


40


. (According to a preferred embodiment as shown in

FIG. 3

, canister


42


and throttle valve


142


have axes parallel to the rotational axis of the crankshaft.) A fastener (shown as a capture clamp


82


) connects throttle valve


142


of throttle assembly


130


to an extension tube


80


of housing


20


. (The diameter of extension tube


80


is greater than the diameter of throttle valve


142


, such that throttle valve


142


may be inserted into extension tube


80


and secured by capture clamp


82


.) Throttle assembly


130


includes a choke assembly


134


providing a controller (shown as a lever


132


) mounted to a generally semi-circular shaped cam


136


. To regulate the amount of purified air


48


that passes through choke assembly


134


, cam


136


rotates a shaft


138


, which in turn rotates a flat throttle plate (shown as a flap


140


) disposed within throttle valve


142


. After passing through throttle assembly


130


, purified air


48


is directed into valve covers


186


and


188


of engine


98


. Throttle valve


142


may be Y-shaped so that a left outlet or discharge


146


of throttle valve


142


is mounted to left valve cover


186


and a right discharge (not shown) of throttle valve


142


is mounted to right valve cover


188


, respectively. According to an alternative embodiment, the lever of the choke assembly may be controlled by a computer system.




Referring to

FIG. 3

, a channel


90


to direct air from left and right valve covers


186


and


188


to extension tube


80


may be mounted to housing


20


. A positive crankshaft ventilation valve (shown as a PCV valve


92


) may be disposed within channel


90


to regulate the ventilation of purified air


48


from valve covers


186


and


188


to throttle assembly


130


. Channel


90


may also include a protrusion


94


for mounting housing


20


to valve covers


186


and


188


. A grommet


190


may strengthen and protect a mounting portion


192


of valve covers


186


and


188


. Thus, housing


20


may be removed with ease from engine


98


by disconnecting all mounting points (such as the mounting point between throttle assembly


130


and housing


20


and valve covers


186


and


188


and channel


90


), all tubes (such as inlet


68


) and lifting housing


20


away from the front of engine


98


and upwards over the top of engine


98


.




A housing system


210


, an alternative embodiment of system


10


, is shown in FIG.


6


. System


210


includes a housing


220


and an in-line style engine


298


(e.g., an in-line four cylinder engine as is known in the automotive arts). Housing


220


includes a shroud


238


having a peripheral wall


236


defining a recess cavity


234


(see FIG.


7


). Recess cavity


234


, similar to recess


34


, surrounds belt driven accessories


250


. An air induction cavity


224


is provided within housing


220


. A fastener (shown as a capture clamp


272


) attaches a dirty air tube


268


of housing


220


to an intake (shown as an inlet


270


) of housing


220


. Dirty air tube


268


is shown off center and on the side of housing


220


, although the dirty air tube and the intake may be provided anywhere on the housing. A filter assembly


240


having a canister-style filter


242


secured by a twist lock mechanism


284


(similar to twist lock system


120


shown in

FIG. 3

) may be provided within housing


220


. Engine


298


, similar to engine


98


, includes a throttle assembly


230


that connects a filter assembly


240


to a valve cover


286


. A serpentine belt


256


interconnects a number of belt driven accessories (shown as an alternator


264


, a crank


260


, a water pump


262


, and an idler


266


). According to any alternative or preferred embodiments, the belt driven accessories may include air conditioning condensers, air pumps, power steering pumps, superchargers, etc.




According to a particularly preferred embodiment, the housing system purifies raw air before the raw air is routed to the valve cover of an automotive or vehicular engine. The housing is preferably constructed of injection-molded plastic. The peripheral wall of the housing preferably covers or surrounds the entire surface of the belt system and preferably at least a part of the belt driven accessories. The cover of the filter assembly is preferably constructed of aluminum and is encapsulated in urethane. The filter element holds about one quart of purified air and the filter media is preferably constructed of paper folded in a zigzag configuration. The seal of the filter assembly is preferably generally “V”-shaped and constructed of urethane rubber. Preferably, the covers of the cavity accessories are vibration welded to the storage area at about 120 hertz. The grip of the twist lock is molded plastic having a cross-type structure. Preferably, the grommet is constructed of rubber.




While a preferred embodiment of the invention is as described above, there are several substitutions that may be made without departing from the beneficial features of the above-described invention such as variations in sizes, structures, shapes and proportions of the various elements, values of parameters, mounting arrangements, or use of materials. For example, a mass air flow meter may be mounted between the air filter and the throttle assembly. In addition, the housing may be mounted to one or more of the valve covers, the engine block or the manifold.




According to other alternative embodiments, a variety of accessories may be associated with in the housing. Such accessories may be cavity accessories for storing or containing a variety of items such as liquid, spare parts, cleaning components, etc. Such cavity accessories may include a power steering fluid reservoir molded in the housing, a transmission fluid reservoir mounted to the exterior of the housing, a liquid overflow reservoir, etc. Further, the housing may include a compartment for supporting a battery. The accessories may also include a variety of mechanical accessories. The mechanical accessories may be provided in the housing (e.g., ignition system components and an engine control unit may be molded into the housing given any engine platform, and the engine control unit may be mounted in the housing, such that the airflow can function to cool the engine control unit). The mechanical accessories may be mounted to the exterior or the interior of the housing. Such mechanical accessories may include a fan mounted to the exterior of the housing for blowing air on a radiator, which may or may not be attached to the housing. Moreover, various sensors and solenoid mounting flanges (such as manifold temperature sensors and exhaust gas recirculation valves) can be molded or snapped to the housing. In addition, a charcoal canister for a canister purge solenoid may be mounted to the exterior of the housing.




According to other alternative embodiments associated with housing, the shape of the housing may be easily modified to conform to the style of the internal combustion engine (e.g., two and four cycle reciprocating piston engines, gas turbines, free piston, and rotary combustion type engines) and may be generally semi-circular shaped, bread-board shaped, angular shaped, etc. The underhood packaging or components (e.g., radiator, shock towers, cross members, belt driven accessories, etc.) may further influence the shape of the housing. The shroud may circumscribe and surround all of the belt driven accessories or a portions of individual belt driven accessories. A hole or space may be provided in the shroud such that the belt driven accessories may be accessible even when the housing is mounted to the engine. The shroud may abut the engine or may be spaced a distance from the engine.




According to other alternative embodiments associated with the filter assembly, the filter element may be disposable. The filter material may be constructed of a porous material (e.g., cardboard, corrugated paper, carbon block, etc.) or a natural or synthetic fibrous material (e.g., spun polyethylene, glass wool, microbial filter, etc.). The effective closure or seal between the filter assembly and the housing may be formed by any known connection system (such as a bayonet connector system, a threaded connection, a clamp, etc.) and may be maintained by any locking mechanism (e.g., a detent, a tumbler lock, a tacky adhesive, etc.). The seal of the filter assembly may be round-shaped, V-shaped, diamond-shaped or any other shape or configuration. The seal of the filter assembly may be mounted to the housing, fixed to a rigid or semi-rigid framework that also extends about the periphery of the filter element, or detached from both the housing and the filter element. The seal of the filter assembly may be positioned between the filter element and the housing. The filter may be a pan, box or drawer-style filter that is selectively removable from the housing.




It should be noted that the use of the term “channel” is not meant as a term of limitation, insofar as any valve, hose, tube, conduit, passage, passageway or like means or structure for providing a path through which air may flow is intended to be included in the term. It should also be noted that the use of the term “directed” is not meant as a term of limitation, insofar as any routing or leading of air into, through and out of the housing system is intended to be included in the term. It should also be noted that the use of the term “engine” is not meant as a term of limitation, insofar as any “engine” or like machine for using fuel and air to produce motion is intended to be included in the term.




Thus, it should be apparent that there has been provided in accordance with the present invention a housing system that fully satisfies the objectives and advantages as set forth above. Although the invention has been described in conjunction with specific embodiments thereof, it is evident that many alternatives, modifications and variations will be apparent to those skilled in the art. Accordingly, the invention is intended to embrace all such alternatives, modifications and variations that fall within the spirit and broad scope of the appended claims. Other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the preferred embodiments without departing from the spirit of the invention as expressed in the appended claims.



Claims
  • 1. A housing for abating noise and receiving an air cleaner, the housing configured for separable coupling to an internal combustion engine of an automobile, the engine having a plurality of belt driven accessories driven by a crankshaft, the housing comprising:an internal air cavity disposed in the housing, the cavity providing an air induction chamber adjacent an intake for inducing air into the air induction chamber from an external source and a filtering chamber adjacent an air discharge for venting air from the filtering chamber, the filtering chamber configured to receive a filter for purifying air disposed intermediate the intake and the discharge; and a shroud integral with the exterior of the housing, the shroud providing a peripheral wall defining a recess configured to at least partially surround at least a portion of at least two belt driven accessories of the plurality of the belt driven accessories; wherein the shroud substantially reduces noise generated by the engine.
  • 2. The housing of claim 1, further comprising a resonator cavity for substantially reducing noise generated by the engine disposed in the housing adjacent a passage for inducing air into the resonance cavity, the passage being fluidly coupled to the air induction chamber.
  • 3. The housing of claim 2, further comprising a lock fastener integral with the air discharge configured to selectively secure the filter in the filtering chamber.
  • 4. The housing of claim 2, wherein the filtering chamber is configured to receive a generally panel-shaped filter.
  • 5. The housing of claim 3, wherein the peripheral wall of the shroud is generally bread-board shaped having an open end providing access to the belt driven accessories.
  • 6. The housing of claim 5, further comprising an inlet separable from the intake.
  • 7. The housing of claim 6, wherein a cavity accessory is molded to the exterior of the housing.
  • 8. The housing of claim 7, wherein the recess is configured to be generally transverse to the crankshaft of the engine.
  • 9. The housing of claim 8, further comprising a plurality of resonator cavities for substantially reducing noise generated by the engine disposed in the housing adjacent a plurality of passages for inducing air into the plurality of resonance cavities, the plurality of passages being fluidly coupled to the air induction chamber.
  • 10. An automotive power supply system, comprising:an internal combustion engine including: a throttle valve for regulating the amount of air provided to a valve cover and having a throttle intake, a throttle discharge and a throttle plate disposed between the throttle intake and the throttle discharge, the throttle discharge being intermediate the throttle intake and the valve cover; a manifold for providing air from the throttle valve to the valve cover; a hollow elongate member for venting air from the valve cover to the throttle valve disposed between the valve cover and a filter for purifying air; a common fuel source for providing fuel to the manifold coupled to the manifold; a radiator for cooling the engine coupled to the engine; and a plurality of belt driven accessories coupled to the engine and driven by a crankshaft; and a housing for abating engine noise and receiving the filter, the housing being mounted to the engine and including: an internal air cavity disposed in the housing, the cavity providing an air induction chamber adjacent an air intake for inducing air into the air induction chamber from an external source and a filtering chamber adjacent an air discharge for venting air from the filtering chamber, the filter disposed in the filtering chamber intermediate the air intake and the air discharge; and a shroud integral with the exterior of the housing, the shroud providing a peripheral wall defining a recess at least partially surrounding at least a portion of at least two of the belt driven accessories of the plurality of belt driven accessories; wherein the shroud substantially reduces noise generated by the engine and the air discharge of the air induction chamber is fluidly coupled to the throttle valve.
  • 11. The system of claim 10, wherein the housing is constructed of plastic.
  • 12. The system of claim 11, further comprising a mechanical accessory mounted to the housing.
  • 13. The system of claim 12, further comprising a cavity accessory molded to the housing.
  • 14. The system of claim 13, wherein the housing is coupled to the throttle valve and the valve cover.
  • 15. The system of claim 14, wherein the peripheral wall of the shroud surrounds at least about 180 degrees of the plurality of belt driven accessories.
  • 16. The system of claim 15, wherein the shroud and the plurality of resonators substantially muffle noise generated by the engine.
  • 17. The system of claim 16, wherein the plurality of belt driven accessories further comprise at least a crank, a tension device, a water pump and an alternator.
  • 18. The system of claim 17, further comprising a mass air flow meter intermediate the filter and the throttle discharge.
  • 19. The system of claim 18, wherein a plurality of belts and a plurality of wheels of the plurality of belt driven accessories are disposed entirely within the recess.
  • 20. The system of claim 19, wherein the cavity accessory contains a fluid and the mechanical accessory is a pump for dispersing the fluid in fluid communication with the cavity accessory.
Parent Case Info

This application claims benefit to provisional application No. 60/090513 filed Jun. 24, 1998.

US Referenced Citations (8)
Number Name Date Kind
4086976 Holm et al. May 1978
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