The present invention relates to housings, and more particularly to housings including a coupling for different sized conduits.
Conventional housings are known to include a coupling that is only configured to accommodate a conduit having a specific size. With such designs, a different housing design is required for each unique conduit size. Providing storage and display for multiple housing designs requires additional inventory and shelf space. The customer must also select the appropriate housing design from multiple alternative housing designs for subsequent installation. Unfortunately, at the time of purchase, the customer may not be aware of the conduit dimensions or may inadvertently purchase a housing having the wrong coupling size. In either case, the customer would be required to make an additional trip to purchase another housing design with an appropriately sized coupling.
Accordingly, it is an aspect of the present invention to obviate problems and shortcomings of conventional housings.
In accordance with one aspect, a housing for receiving electrical wire from a conduit is provided. The housing includes an interior area and at least one coupling including an internal passage configured for communicating with the interior area. The coupling includes a plurality of attachment areas that have successively different sizes along the internal passage for attaching to different sized conduits.
In accordance with another aspect, a housing for receiving electrical wire from a conduit is provided. The housing includes an interior area and at least one socket including an internal passage extending along an axis and configured for communicating with the interior area. The socket includes a plurality of reception areas that are concentrically aligned along the axis and surround the internal passage. The plurality of reception areas include successively larger inner diameters along the internal passage such that the socket forms a stepped configuration to receive and attach to an outer cylindrical area of different sized conduits.
The foregoing and other aspects of the present invention will become apparent to those skilled in the art to which the present invention relates upon reading the following description with reference to the accompanying drawings, in which:
Certain terminology is used herein for convenience only and is not to be taken as a limitation on the present invention. Further, in the drawings, the same reference numerals are employed for designating the same elements.
The present invention includes housings with an interior area for receiving electrical wire from a conduit. Aspects of the present invention may be used with a wide variety of housing configurations. Examples of housings can include a wall and a cover that cooperate to close an interior area of the housing. For instance the wall can comprise a substantially flat base wall with electrical wires passing through openings in the base wall. The cover can include the interior area and may be placed over the substantially flat base wall such that the electrical wires are received within the interior area of the cover. In further examples, the wall and the cover each define a portion of the interior area, wherein the wall and cover cooperate to define the overall interior area. In still further examples, the housing includes a container comprising the wall. The container can be designed to define the entire interior area wherein the cover merely closes an opening into the interior area. For instance, as shown in the illustrated example, the housing 10 comprises a container 40 defining the entire interior area 42 of the housing 10. The container 40 includes a peripheral edge 44 defining an opening 43 providing access into the interior area 42. As shown, the housing 10 can further include a cover 60 configured to close the opening 43 into the interior area 42 defined by the container 40.
The container 40, if provided, can comprise various structural configurations to define the interior area 42. For example, as shown, the container 40 can include a base wall 54 and a peripheral wall 56 including the peripheral edge 44. The base wall 54 is illustrated as substantially planar but may comprise, at least partially or entirely, a curved or other nonplanar shape. The peripheral wall 56 can be disposed to extend from the base wall 54 at a wide range of angles. For example, as shown in
The peripheral wall 56, if provided, can have a single wall portion or a plurality of wall portions. For example, the peripheral wall can comprise a single wall portion having a circular, oval, or other shape. In further examples, the peripheral wall can comprise a plurality of wall portions defining a generally polygonal shape having three or more sides. For instance, the peripheral wall can comprise three or more wall portions connected with respect to one another to form a peripheral wall including a substantially triangular, rectangular, square, or other polygonal shape. Moreover, each wall portion can include one or more different types of segments. For instance one or more wall portions can be formed with a substantially straight segment defining a substantially planar surface. In further examples, one or more wall portions can be formed with a substantially curved segment having a substantially curved surface. For example, as shown in
Each wall portion can extend at various heights with respect to the base wall. For example, each wall portion can extend from the base wall with substantially the same height profile. In further examples, at least one wall portion can extend from the base wall with a height profile that is substantially different than a height profile of another wall portion. One or more of the wall portions may have a height profile comprising a substantially straight line that is substantially parallel to the base wall wherein the height of the wall portion is substantially constant along a length of the wall portion. For instance, as shown in
In further examples, one or more of the wall portions may have a height profile comprising a substantially straight line that extends at an angle with respect to the base wall wherein the height of the wall portion changes along a length of the wall portion. In still further examples, one or more wall portions may have a height profile comprising a curved line wherein the height of the wall portion changes along a length of the wall portion. For example, as shown in
As mentioned previously, housings in accordance with the present invention can include a cover to close the opening into the interior area defined by the container. Aspects of the present invention may be used with various cover types and configurations. In one example, the cover can be designed to selectively close the container although it is contemplated that the cover may also be designed to permanently close the interior area of the housing. A variety of cover configurations may be provided to allow the cover to selectively close a container. For example, the cover may be designed for complete disengagement from the housing to open the interior area of the container. In such an embodiment, the cover may snap into place to discourage inadvertent removal of the cover from the container.
In further examples, the cover can be pivotally connected to the container wherein the cover can pivot between closed and open orientations. For instance, as shown in the illustrated example, the cover 60 can be pivotally attached to the container 40 by way of a hinge structure 65. As shown in
Various structures may be provided to pivotally connect the cover to the container. For example, a living hinge may be provided between the cover and the container. In further examples, the cover and container can include hinge portions that cooperate to define the hinge structure. As shown, portions of the cover 60 and the container 40 cooperate to form a hinge structure 65 to pivotally attach the cover 60 to the container 40.
The cover, if provided, can include a wide variety of shapes and sizes. For example, the cover can comprise a substantially flat piece of material configured to extend over the opening of the container. Still further, as illustrated, the cover can comprise a shaped surface 62 for facing away from the interior area 42 of the container 40. In one example, the shaped surface 62 can include a substantially planar surface 64 and a substantially concave surface 66. As further illustrated, the shaped surface 62 includes a smooth transition 63 from the substantially planar surface 64 to the substantially concave surface 66. The shaped surface 62 can also include a first substantially convex surface 68 and a second substantially convex surface 70. As shown, a portion of the substantially concave surface 66 extends from a portion of the first convex surface 68 to a portion of the second convex surface 70.
The cover is designed to shield the interior area of the container from contaminants such as liquids. In certain applications, the cover can be configured to shield the interior area from water originating from a body of water, such as a swimming pool, hot tub, or the like. The cover is can also shield the interior area from water originating from a garden hose, rain, or other condensation. Moreover, providing the cover with the illustrated and described shaped surface 62 can accommodate a linear hinge structure while encouraging drainage of fluid introduced to the surface of the cover. Indeed, the substantially planar surface 64 is configured to accommodate the illustrated linear hinge structure 65. Moreover, the substantially concave surface 66 and the substantially convex surfaces 68, 70 can help direct a drainage flow of liquid introduced to the shaped surface 62. Indeed, the concave surface 66 and convex surfaces 68, 70 can generally encourage liquid to drain in a direction from the substantially planar surface 64 at the rear of the housing towards the substantially concave surface 66 at the front of the housing.
As shown in
The peripheral edge 44 of the container 40 can also be designed to follow the shape of the cover. For example, as shown in
The housings described herein are provided with at least one coupling including an internal passage configured for communicating with an interior area of the housing. The housing may be formed such that the interior area of the housing is always in communication with the internal passage. In further examples, the housing may provide selective communication between the interior area and the housing. For example, each coupling may include an optional knock-out wall adapted to initially inhibit a communication between the interior area of the housing and the internal passage of the coupling. If desired, one or more of the knock-out walls corresponding to one or more selected couplings may be removed to provide communication between the interior area of the housing and the internal passages of the selected couplings. The internal passage permits wires from a conduit to be inserted through the internal passage and into the interior area of the housing. Various different couplings may be provided that have attachment areas with successively different sizes along the internal passage for attaching to different sized conduits.
As shown in
The coupling can include a plurality of attachment areas that form a stepped configuration to receive conduits having alternative sizes. For example, socket can comprise two or more reception areas that form a stepped configuration by successively increasing in size along the internal passage to alternatively receive conduits having different sizes. As shown in
The stepped configuration of the attachment areas of the coupling can be formed with a wide range of sizes and configurations to accommodate alternative conduit sizes and/or shapes. Indeed, as shown in
The plurality of attachment areas of the coupling can be arranged with respect to one another in a wide variety of ways. For example, the plurality of attachment areas may be aligned, such as concentrically aligned, along an axis. The attachment areas may be aligned along a nonlinear or linear axis. For instance, a nonlinear axis may comprise a curved axis wherein the reception areas are aligned along the curved axis. As shown in
The attachment areas can also include a wide variety of shapes to accommodate various applications. For example, the attachment areas may include various polygonal cross sections such as substantially triangular, substantially rectangular, substantially square or other polygonal cross sectional shape. In further examples, the attachment areas can comprise a substantially circular, elliptical or other nonpolygonal cross sectional shape. As shown in the illustrated example, the reception areas 20a, 20b, 20c can comprise a circular cross sectional shape. In such an embodiment, the plurality of reception areas include successively larger inner diameters along the internal passage such that the socket forms a stepped configuration to receive and attach to an outer cylindrical area of different sized conduits. As shown in
The attachment areas can also comprise cylindrical or noncylindrical shapes. For instance, the attachment areas may comprise a frustoconical or other noncylindrical shape. In further examples, the attachment areas may comprise substantially cylindrical shapes that can have one or more of the above-referenced polygonal or nonpolygonal cross sectional shapes. For instance, as shown in the illustrated example, each socket can comprise a plurality of substantially circular cylindrical reception areas 20a, 20b, 20c. Although not required, the illustrated substantially circular cylindrical reception areas 20a, 20b, 20c are shown concentrically aligned along the linear axis 28.
The plurality of attachment areas can also surround the internal passage of the coupling. For example, as shown, each reception area 20a, 20b, 20c surrounds the internal passage 26 such that the surface of the reception area is configured to continuously engage a circumference of the outer peripheral area of a corresponding conduit. In further examples, one or more of the attachment areas may be provided that do not surround the internal passage of the coupling. For instance, the attachment areas may comprise radially arranged fingers or other structures that do not surround the internal passage of the coupling.
Aspects of the present invention may include a single coupling although a plurality of couplings may be provided in further examples. For instance, as shown in
If a plurality of couplings are provided, they may be independently supported with respect to a portion of the container. In further examples, a plurality of the couplings may be linked together as one or more clusters to increase the overall structural integrity of the couplings. For example, as shown in
Various structures may be provided to link sockets together into a cluster. For example, the structure may comprise a core that is located at least partially between two or more of the sockets. The sockets may be linked to the core to provide support. In further examples, the structure may include one or more walls linking one or more of the sockets. As shown in
In further examples, the structures may link to various portions of the sockets. For instance, the structures may be provided to link the bases of the sockets. In further examples, the structures may extend along a length, such as the entire length, of the socket. For example, as shown in
As described above, aspects of the present invention may be practiced with couplings comprising sockets. It is contemplated that other types of couplings may provided in accordance with further aspects of the present invention. For example, as shown in
As shown in
Housings in accordance with the present invention may be constructed in a wide variety of ways and from a wide range of materials, such as weather resistant materials. For instance, the housings may be constructed from metal, plastic, composites, resins, and/or other materials. In one example, housing is formed with an injection molding process although other fabrication techniques may be employed. As shown, the container and the couplings may be integrally molded, such as injection molded, as a one piece design to simplify the manufacturing process and to enhance the structural integrity of the couplings. For example, as shown in
Example methods of installing the housing 10 will now be described with reference to
In further example methods, one or more adapters may be used to attached a plurality of different sized conduits having the same height from the ground surface. With reference to the illustrative housing 10, a first conduit 80, second conduit 180 and third conduit 280 may be cut to the same height and simultaneously received by a respective socket. For instance, the adapter 100 illustrated in
It is contemplated, that adapters may be used to allow other sized conduits having identical heights from a ground surface to be attached to the housing. For example, the reception area 104 of the adapter 100 illustrated in
Example methods of installing a housing with one or more male fittings may include steps similar to the steps described with respect to the method of installing a housing with one or more sockets as described above. However, as will be appreciated, the insertion areas of the male fittings are inserted into conduits having alternative dimensions “d1”, “d2”, “d3” while, in contrast, the reception areas of the previously-described sockets receive the conduits having alternative dimensions. Likewise, it is contemplated that male adapters may be provided to allow the housing to be attached a plurality of different sized conduits having the same height from the ground surface.
The housing 10 may be supported in a wide variety of ways. For example, the housing may be supported entirely by one or more conduits. Thus, the one or more couplings of the various embodiments may have sufficient structural integrity to allow the housing to be entirely supported by the one or more conduits attached to the corresponding one or more couplings. For example, as shown in
From the above description of the invention, those skilled in the art will perceive improvements, changes and modifications. Such improvements, changes and modifications within the skill of the art are intended to be covered by the appended claims.
The present invention claims the benefit of U.S. Provisional Application No. 60/731,815 filed Oct. 31, 2005, the entire disclosure which is herein incorporated by reference.
Number | Date | Country | |
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60731815 | Oct 2005 | US |