The present invention relates to high temperature superconductors. In particular, the present invention relates to a construction for a cable comprising high temperature superconducting material.
Superconducting materials are typically divided into “high temperature superconductors” (HTS) and “low temperature superconductors” (LTS). LTS materials, such as Nb and NbTi, are metals or metal alloys whose superconductivity can be described by BCS theory. All low temperature superconductors have a self-field critical temperature (the temperature above which the material cannot be superconducting even in zero external magnetic field) below about 30K. The behaviour of HTS material is not described by BCS theory, and such materials may have self-field critical temperatures above about 30K (though it should be noted that it is the physical differences in composition and superconducting operation, rather than the self-field critical temperature, which define HTS and LTS material). The most commonly used HTS are “cuprate superconductors”—ceramics based on cuprates (compounds containing a copper oxide group), such as BSCCO, or ReBCO (where Re is a rare earth element, commonly Y or Gd). Other HTS materials include iron pnictides (e.g. FeAs and FeSe) and magnesium diborate (MgB2).
ReBCO is typically manufactured as tapes, with a structure as shown in
In addition, “exfoliated” HTS tape can be manufactured, which lacks a substrate and buffer stack, but typically has a “surrounding coating” of silver, i.e. layers on both sides and the edges of the HTS layer. Tape which has a substrate will be referred to as “substrated” HTS tape.
An HTS cable comprises one or more HTS tapes, which are connected along their length via conductive material (normally copper). The HTS tapes may be stacked (i.e. arranged such that the HTS layers are parallel), or they may have some other arrangement of tapes, which may vary along the length of the cable. Notable special cases of HTS cables are single HTS tapes, and HTS pairs. HTS pairs comprise a pair of HTS tapes, arranged such that the HTS layers are parallel. Where substrated tape is used, HTS pairs may be type-0 (with the HTS layers facing each other), type-1 (with the HTS layer of one tape facing the substrate of the other), or type-2 (with the substrates facing each other). Cables comprising more than 2 tapes may arrange some or all of the tapes in HTS pairs. Stacked HTS tapes may comprise various arrangements of HTS pairs, most commonly either a stack of type-1 pairs or a stack of type-0 pairs and (or, equivalently, type-2 pairs). HTS cables may comprise a mix of substrated and exfoliated tape.
A superconducting magnet is formed by arranging HTS cables (or individual HTS tapes, which for the purpose of this description can be treated as a single-tape cable) into coils, either by winding the HTS cables or by providing sections of the coil made from HTS cables and joining them together. HTS coils come in three broad classes:
Non-insulated coils could also be considered as the low-resistance case of partially insulated coils.
According to a first aspect, there is provided a high temperature superconducting, HTS, cable. The HTS cable comprises a channel, HTS material, and an insulating layer. The channel is formed from conductive material, and has a groove extending along the length of the HTS cable. The HTS material is located within the groove, such that when the HTS material is in a superconducting state the HTS material forms a superconducting current path along the cable, and the HTS material is electrically connected to the channel. The insulating layer is located on a surface of the channel. The channel has a plurality of recesses, each recess containing a electrical assembly comprising a conductive path and/or one or more electrical components, and further containing insulation which separates the electrical assembly from the channel. The HTS cable further comprises, for each recess:
According to a second aspect, there is provided a high temperature superconducting cable. The HTS cable comprises a channel, HTS material, an insulating layer, and a conducting layer. The channel is formed from conductive material, and has a groove extending along the length of the HTS cable. The HTS material is located within the groove, such that when the HTS material is in a superconducting state the HTS material forms a superconducting current path along the cable, and the HTS material is electrically connected to the channel. The insulating layer is located on surfaces of the channel other than a surface where the groove is present. The conducting layer is located on an outer surface of the insulating layer, and extending around the insulating layer to make electrical contact with the channel.
According to a third aspect, there is provided a high temperature superconducting, HTS, coil comprising HTS cable wound to form the turns of the coil. The HTS cable comprises a channel, HTS material, and an insulating layer. The channel is formed from conductive material, and has a groove extending along the length of the HTS cable. The HTS material is located within the groove, such that when the HTS material is in a superconducting state the HTS material forms a superconducting current path along the cable, and the HTS material is electrically connected to the channel. The insulating layer is located on a surface of the channel. The channel has a plurality of recesses, each recess containing a electrical assembly comprising a conductive path and/or one or more electrical components, and further containing insulation which separates the electrical assembly from the channel. The HTS cable further comprises, for each recess:
The HTS cable is wound such that the first electrical connections of each turn other than the innermost or outermost turn electrically connects to the channel of an adjacent turn, such that any current path from each turn to the adjacent turn via each recess pass through the electrical assembly within that recess.
The HTS cable of the third aspect may be the HTS cable of the first aspect.
Further embodiments are set out in claim 2 et seq.
The HTS material may be HTS tapes as described with reference to
The conductive material of the channel provides a low resistance alternative current path for current sharing between the HTS material of the cable, or between cables of a field coil if used in a non- or partially-insulated configuration. Additionally, the channel provides a significant thermal mass in close thermal contact with the HTS, which will help to mitigate any heating caused by HTS material becoming resistive.
The channel may also contain high strength material, such as stainless steel, to provide structural reinforcement to resist the electromagnetic stresses within the coil pack. The channel may also contain high thermal conductivity materials such as copper to compensate for the generally lower thermal conductivity of high strength materials.
The cable arrangement of
As such, constructions are proposed herein to provide an HTS cable having integrated elements such that when it is wound it would provide a partially insulated coil with resistance that can be easily controlled by the design of such elements. Additionally, similar designs allow for the integration of any desired circuitry or components with the HTS cable.
The HTS cable further comprises a plurality of resistors 310 which are located in recesses 311 in the side of the HTS cable. Each resistor 310 is electrically insulated from the HTS cable by insulation within the recess, and has a first connection 313 which extends through the insulating layer 304 to electrically connect to the conductive layer 305, and a second connection 314 which electrically connects to the conductive channel 301.
It should be noted that while
This allows the resistance of the connection between the turns to be easily adjusted when designing the cable, by choosing the resistance of the resistors accordingly. There will be some additional contribution to the resistance from the conductive material of the channel and bonding agents, and from non-superconducting components e.g. of HTS tapes, but these can be easily determined by calculation or experiment and factored in to the designs.
As an alternative shown in
Additionally, the conductive layer 305/405 may be omitted, and the electrical connections 313/413 which extend through the insulating layer may terminate at the surface of the insulating layer, for connection to components to be placed on the other side of the insulating layer. Further, rather than extending through the insulating layer, the connections 313/413 may extend around or otherwise across the insulating layer.
While the above examples have shown a simple example using resistors integrated into the channel, the same principle can be applied to any electrical components.
Similarly to the case shown in
The assemblies have one or more electrical connections 513 through the insulating layer 504 to the conductive layer 505. The assemblies also have one or more electrical connections 514 to the channel 501 and/or HTS material 503, where current flowing from the electrical connections 513 passes through at least one component of the assembly 510 before flowing through the electrical connection 514, or vice versa. The assembly may contain passive devices, such as diodes or varistors, which react to a change in local conditions in the coil pack, such as voltage between turns, temperature or pressure, for example. This allows the components to change their electrical resistance in response to a fault condition that could lead to a quench. Alternatively the assembly may comprise active components such as semiconductors (field effect transistors) switches, etc which are controlled by an external voltage; in this case it may comprises a further electrical connection or connections 515 for receiving inputs for these components. Where the assembly comprises active components actuated by other means (e.g. hydraulic or pressure activated switches), it may comprise appropriate inputs for those means of activation. Pressure switches and similar devices have the advantage over diodes or active semiconductor switches of not having a forward voltage. Pressure switches may be operated externally by a change in gas pressure or, by sealing off the pressure chamber inside the switch, gas pressure can be generated internally due to temperature changes.
Components with variable resistance allow the coil to be operated with high or low turn-turn resistance. This is advantageous to allow the coil to be energized quickly (the components would have high resistance to minimise current being driven between turns by the inductive voltage developed across them by changing current) and then switch to a low turn-turn resistance state to make the coil stable against disturbances when the in-turn current is stable.
It may also be advantageous to adjust the turn-turn resistance in real time. For example, when rapidly dumping energy from the magnet following detection of a quench or conditions likely to cause a quench, a higher resistance between turns could drive a larger fraction of decaying current to an external dump resistance, reducing the amount of magnet energy dumped into the coil pack and hence reducing the terminal coil temperature, thus avoiding transient stresses caused by rapid thermal expansion of different parts of the coil structure.
The assembly 510 may comprise any desired components to achieve the required electrical interactions radially between turns of the HTS coil when the HTS cable is wound. For example, the assembly may comprise resistors, diodes, varistors, thermistors and other temperature dependent resistors such as cartridges containing vanadium oxide or other compounds, transistors (e.g. MOSFETS), thyristors, capacitors, switches (e.g. hydraulic or pressure activated switches), superconducting elements (e.g. superconducting elements having greater sensitivity to temperature changes than the HTS material), circuits or integrated circuits containing combinations of the above components, etc. One possible circuit or integrated circuit is an RC-filter connected to the gate voltage of a switch (e.g., a transistor or thyristor) to enable the triggering of a change from a high resistance state to a low resistance state. Other circuit designs are of course possible. As a further example, each electrical assembly may comprise a conductive path, e.g. a conductive path whose material, cross section, and length are chosen to provide a required resistance, such that it acts as a resistor. A current path with a greater length than any dimension of the recess may be achieved by providing a current path which is not straight.
A plurality of assemblies are placed along the HTS cable, in respective recesses. These assemblies may be electrically connected to each other, e.g. to allow coordinated control of switching within the assemblies. The spacing of these assemblies is determined by the required bulk electrical properties of the HTS cable, i.e. for resistive assemblies a greater spacing between the recesses will result in a greater average resistance per unit length for the HTS cable as a whole. The spacing of the recesses may vary along the HTS cable, e.g. such that when wound the cable provides an HTS coil having variable turn-to-turn resistance along different arcs of the coil. The assemblies may vary in their construction or electrical properties, e.g. having different resistances in different assemblies, or alternating between several kinds of assembly in a repeating pattern.
The assemblies will be required to fit within the material of the channel either side of the groove without structurally compromising it, but the width of the material of the channel either side of the groove will generally be between 3 and 15 mm, and the height of the channel material will generally be between 3 and 25 mm, which allows plenty of space for electrical components given the miniaturisation of such components.
Some exemplary assemblies are shown as circuit diagrams in
In general where the assembly of electronic components includes active components such as transistors or other components whose state changes due to an applied voltage, a control input may be included. This control input may connect to an external controller, or may connect to electronic components in other recesses to allow propagation of control inputs along the HTS cable.
When the example HTS cables above are wound into a coil, the conductive layer 305/405/505 (or the electrical connections 313/413/513 if the conductive layer is not present) is brought into contact with the opposite surface of the channel 301/401/501. As such, current can flow radially between turns of the resulting HTS coil via the electrical components 310/410/510 within the recesses in the channel.
The insulating layer between turns can also be configured as a flexible printed circuit board containing a sense wire to act as a sense wire for obtaining the non-inductive component of the voltage across all turns. This is done by subtracting the inductive voltage developed across the open circuit sense with, when current in the coil is changing, from the start-end voltage across the coil (which is the vector sum of the inductive and non-inductive components).
While the figures only show recesses on one side of the cable, it should be appreciated that this is for illustrative purposes only and recesses may be disposed on both sides of the cable. Additionally, where the description refers to “upper” or “lower” surfaces, or implies any particular orientation, it should be appreciated that this is for ease of understanding in the description and that the HTS cable may be provided in any orientation (and indeed, will generally be wound into a coil such that absolute orientations are not particularly meaningful in practice). Similarly, while the figures show recesses with straight sides extending the full height of the channel, it will be appreciated that the recesses may be of any size which fits the required electrical components within them, and may extend only partly up the height of the channel, provided that limitations around electrical connection to and insulation from the channel are met. In general the figures should be taken as schematic illustrations designed to emphasise particular concepts, rather than faithful representations of actual physical apparatus. While some cross hatching and block filling has been used in the drawings to distinguish particular materials (i.e. HTS material and insulator), the presence or absence of cross hatching and block filling for certain elements does not imply that they are formed of the same material as other elements with the same presence or absence of cross hatching or block filling unless otherwise stated. In particular, the channel and the conductive layer(s) may be formed from different conductive materials.
When wound, this design allows current to flow between turns via the conducting layer 705, with a resistance dependent on the thickness and material of that layer.
Within this disclosure “insulator” takes its normal definition, i.e. a material through which electrical current does not flow freely, and which has a greater resistivity than conductors or semiconductors, e.g. greater than 105 Ohm/meter or 1010 Ohm/meter. Conductive materials include metals, metal alloys, and carbon (in amorphous or graphite form). The turn-to-turn voltage within an HTS coil is generally sufficiently low that breakdown voltage does not need to be considered as a factor
Number | Date | Country | Kind |
---|---|---|---|
2116337.3 | Nov 2021 | GB | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/EP2022/080586 | 11/2/2022 | WO |