This application claims the benefit of Taiwan application Serial No. 98144854, filed Dec. 24, 2009, the subject matter of which is incorporated herein by reference.
1. Technical Field
The disclosure relates in general to a hub motor, and more particularly to a hub motor with bimetal.
2. Description of the Related Art
Hub motor may be disposed on the vehicle. After electricity is conducted to the hub motor, the casing of the hub motor is rotated for driving the wheels of the vehicle.
The rotor of the hub motor, being rotated by the electromagnetic induction between the rotor and the coil, drives the casing of the hub motor to rotate. There is a gap between the rotor and the coil. In general, the smaller the gap, the better the electromagnetic effect, and the less the power consumption as well. In addition, the hub motor is almost sealed and the interior heat is hard to be dissipated to the exterior. When the temperature of the electromagnet reaches 150° C. or above, the magnetism of the electromagnet declines, deteriorating the electromagnetic induction between the rotor and the coil. Therefore, the cooling mechanism is essential to the hub motor.
Normally, the cooling mechanism of the hub motor introduces an exterior airflow to bring the interior heat away from the hub motor. The heat generated by the coil and the electromagnet is carried away through cooling passage and the gap between the rotor and the coil. To assure the cooling effect, the gap between the rotor and the coil must be big for allowing more airflow passing through and carrying more heat away. However, the bigger the gap, the poorer the electromagnetic effect, and the larger the power consumption. Moreover, the exterior airflow normally carries impurities, which may be attached on the electromagnet and the coil and result in friction between the electromagnet and the coil, hence reducing the lifespan of the hub motor.
The disclosure is directed to a hub motor. Through the disposition of a bimetal, which warps and exposes a through hole when the interior temperature of the hub motor reaches a predetermined temperature, the interior heat of the hub motor is dissipated to the exterior.
According to a first aspect of the present disclosure, a hub motor is provided. The hub motor includes a shaft, a casing, a first bimetal, a second bimetal, a rotor, and a stator. The casing has an inner wall, a first through hole, and a second through hole. The first through hole and the second through hole are disposed on the inner wall. The rotor and the casing are fastened and rotated together, the stator is fastened on the inner shaft. The first bimetal and the second bimetal are disposed on the inner wall. A first end of the first bimetal, after being heated, warps and exposes the first through hole. A second end of the second bimetal, after being heated, warps and exposes the second through hole. The first end faces substantially the same direction as the rotating direction of the casing. The second end faces substantially the reverse direction of the rotating direction of the casing.
The above and other aspects of the disclosure will become better understood with regard to the following detailed description of the non-limiting embodiment(s). The following description is made with reference to the accompanying drawings.
Referring to
The stator assembly 108 is fastened on the shaft 102, and includes a coil 174 and a silicon steel sheets 176 for winding the coil 174. The stator assembly 108 is adjacent to the rotor assembly 106.
The rotor assembly 106 includes an outer rotor 128 formed by silicon steel sheets, and several sets of electromagnets 130 disposed on the inner side wall of the outer rotor 128. The rotor assembly 106 and the stator assembly 108 are co-axial, and after the first casing 104, the stator assembly 108, and the rotor assembly 106 are assembled, a gap is formed between the silicon steel sheets 176 of the stator assembly 108 and the electromagnet 130 of the rotor assembly 106.
The outer rotor 128 of the rotor assembly 106 is fixed on the first casing 104, and the first casing 104 is fixed on the second casing 162. Once the electricity is conducted to the stator assembly 108, the rotor assembly 106 is rotated due to electromagnetic induction, and further drives the first casing 104 and the second casing 162 to rotate.
The cooling fin 132 is adjacent to the inner wall 110 of the first casing 104, which is mounted on the shaft 102. The cooling fin 180 is adjacent to the inner wall 110 of the second casing 162, which is mounted on the shaft 102. The cooling fins 132 and 180 may receive the heat generated by the coil 174 being electrified, and further convect the interior heat to the exterior. The convection of the heat will be further elaborated in the disclosure of the cooling fin.
Referring to
The hub motor 100 further includes a first bimetal 116, a second bimetal 118, a third bimetal 134, and a fourth bimetal 136.
The first bimetal 116 has a third end 120 and a first end 122 opposite to the third end 120, wherein the third end 120 is adjacent to the first through hole 112 and fixed on the inner wall 110. The first bimetal 116 selectively shields or exposes the first through hole 112. Furthermore, the first end 122, after being heated, warps and exposes the first through hole 112.
The second bimetal 118 has a fourth end 124 and a second end 126 opposite to the fourth end 124, wherein the fourth end 124 is adjacent to the second through hole 114 and fixed on the inner wall 110. The second bimetal 118 selectively shields or exposes the second through hole 114. Furthermore, the second end 126, after being heated, warps and exposes the second through hole 114.
The third bimetal 134 has a seventh end 142 and a fifth end 144 opposite to the seventh end 142, wherein the seventh end 142 is adjacent to the third through hole 138 and fixed on the inner wall 110. The third bimetal 134 selectively shields or exposes the third through hole 138. Furthermore, the fifth end 144, after being heated, warps and exposes the third through hole 138.
The fourth bimetal 136 has an eighth end 146 and a sixth end 148 opposite to the eighth end 146, wherein the eighth end 146 is adjacent to the fourth through hole 140 and fixed on the inner wall 110. The fourth bimetal 136 selectively shields or exposes the fourth through hole 140. Furthermore, the sixth end 148, after being heated, warps and exposes the fourth through hole 140.
The third end 120, the fourth end 124, the seventh end 142, and the eighth end 146 are fixed on the first casing 104 by way of soldering.
The heat is generated inside the hub motor 100 when the first casing 104 is rotated. After being heated, the first bimetal 116, the second bimetal 118, the third bimetal 134, and the fourth bimetal 136 respectively warp and expose the first through hole 112, the second through hole 114, the third through hole 138, the fourth through hole 140, so that an airflow is induced between the exterior and the interior of the hub motor 100 through the first through hole 112, the second through hole 114, the third through hole 138, the fourth through hole 140 for dissipating the interior heat of the hub motor 100 to the exterior.
Referring to
Referring to
As indicated in
The direction D6 of the fifth end 144 of the third bimetal 134 faces substantially the same direction as the rotating direction DT of the first casing 104. The direction D8 of the sixth end 148 of the fourth bimetal 136 faces substantially the reverse direction of the rotating direction DT of the first casing 104. The direction D6 of the fifth end 144 faces substantially the same direction as the rotating direction DT, that is, the direction D6 faces substantially the same direction as the tangent velocity direction of the first end 144. The direction D8 of the sixth end 148 faces substantially the reverse direction of the rotating direction DT, that is, the direction D8 faces substantially the reverse direction of the tangent velocity direction of the sixth end 148. The theory of forming airflow with the third bimetal 134, the fourth bimetal 136, the third through hole 138, and the fourth through hole 140 is similar to that of forming the airflows GC1 and GC2 disclosed above, and the similarities are not repeated here.
Preferably but not limitedly, the first through hole 112, the second through hole 114, the third through hole 138, and the fourth through hole 140 may be uniformly distributed on the inner wall 110 for uniformly dissipating the interior heat of the hub motor 100 to the exterior. Again, referring to
Besides, the cooling function of the hub motor 100 may be controlled by controlling the warpage degree of the first bimetal 116. Referring to
Before the first bimetal 116 is heated, the first metal 150 is substantially appressed on the inner wall 110 like the original state 116′ as indicated in
In formula (1), ΔT denotes temperature difference. In formula (2), E1 denotes Young's modulus of the first metal 150, E2 denotes Young's modulus of the second metal 152, h1 denotes the thickness of the first metal 150, and h2 denotes the thickness of the second metal 152. By adjusting the parameters E1, E2, h1, h2, Δ1, and α2, different degrees of warpage a may be obtained for controlling the cooling function of the hub motor 100.
Moreover, the second bimetal 118 includes a third metal (not illustrated) with a third thermal expansion coefficient α3 and a fourth metal (not illustrated) with a fourth thermal expansion coefficient α4. The fourth metal is located between the third metal and the inner wall. The fourth thermal expansion coefficient α4 is larger than the third thermal expansion coefficient α3.
The third bimetal 134 includes a fifth metal (not illustrated) with a fifth thermal expansion coefficient α5 and a sixth metal (not illustrated) with a sixth thermal expansion coefficient α6. The sixth metal is located between the fifth metal and the inner wall. The sixth thermal expansion coefficient α6 is larger than the fifth thermal expansion coefficient α5.
The fourth bimetal 136 includes a seventh metal (not illustrated) with a seventh thermal expansion coefficient α7 and an eighth metal (not illustrated) with an eighth thermal expansion coefficient α8. The eighth metal is located between the seventh metal and the inner wall. The eighth thermal expansion coefficient α8 is larger than the seventh thermal expansion coefficient α7.
The design of the warpage of the second bimetal 118, the third bimetal 134, and the fourth bimetal 136 is similar to that of the warpage volume of the first bimetal 116, and is not repeated here.
Referring to both
As indicated in
Since the inner side wall 182 (illustrated in
Preferably, the recesses 168 may face the inner wall 110, so that the thermal convection distance between the recesses 168 and the holes of the inner wall 110 may be shortened. However, the above exemplification is not for limiting the present embodiment in the disclosure. In an implementation, the recesses 168 may back on the inner wall 110.
Though the number of the recesses 168 is exemplified by 12 in the present embodiment in the disclosure, the number of the recesses 168 can be different from 12. For example, in an implementation, the number of the recesses 168 may be 36, and the contained angle between two adjacent recesses is about 10 degrees. Alternatively, the number of recesses 168 may be other than 12 and 36, and the contained angle between two adjacent recesses does not have to be identical.
The hub motor 100 further includes eight heat pipes, wherein four heat pipes 170, 186, 188, and 190 are disposed on the cooling fin 132, and the other four heat pipes are disposed on the cooling fin 180. Let the four heat pipes disposed on the cooling fin 132 be taken for example. The angle contained between two adjacent heat pipes is about 90 degrees with respect to the center C2 of the cooling fin 132 so that the heat pipe 170 and the heat pipe 186 are symmetrical with respect to the center C2, and the heat pipe 188 and the heat pipe 190 are symmetrical with respect to the center C2. The heat pipes symmetrically disposed may expand the area for receiving the heat, so that the heat is dissipated more uniformly. However, the above exemplification is not for limiting the present embodiment in the disclosure. In an implementation, the number of heat pipes may be odd-numbered, or, there is only one set of heat pipes symmetrically disposed.
Referring to
Also, the structure of the cooling fin 180 is similar to that of the cooling fin 132, and the connection between the cooling fin 180 and the stator assembly 108 is similar to that between the cooling fin 132 and the stator assembly 108, and the similarities are not repeated here.
In the present embodiment of the disclosure, the hub motor 100 includes cooling fins 132 and 180. However, the above exemplification is not for limiting the present embodiment of the disclosure. In another implementation, the hub motor may do without cooling fins 132 and 180, and the heat inside the hub motor 100 still may be dissipated through the abovementioned bimetal.
In the present embodiment of the disclosure, the second casing 162 has a fifth through hole, a sixth through hole, a seventh through hole, and an eighth through hole (these through holes are not illustrated), and the hub motor 100 further includes a fifth bimetal, a sixth bimetal, a seventh bimetal, and an eighth bimetal. The structures and the connections of the through holes and the bimetals are similar to that of the first through hole 112, the second through hole 114, the third through hole 138, the fourth through hole 140, the first bimetal 116, the second bimetal 118, the third bimetal 134, and the fourth bimetal 136 of the first casing 104, and the similarities are not repeated here.
Referring to
The first elastomer 206 connects the first bimetal 116 to the first casing 204. When the temperature inside the hub motor is lower, the first bimetal 116 has only a small warpage. Thus, the elastic potential energy stored by the first elastomer 206 is sufficient to hold the first bimetal 116. Otherwise, the first bimetal 116 might wobble or strike the first casing 204.
When the temperature inside the hub motor is higher, the force generated by the first bimetal 116 due to warpage is larger than the elastic force of the first elastomer 206, so that the first bimetal 116 completely exposes the first through hole 112 and activates the energy dissipation mechanism of the hub motor.
Furthermore, with appropriate design of the spring constant of the first elastomer 206, the activation timing of the first bimetal 116 may be controlled so as to control the cooling properties of the hub motor.
Though the second elastomer, the third elastomer, and the fourth elastomer are not illustrated in
Referring to
Furthermore, the hub motor of the present embodiment of the disclosure may function properly without adopting the third through hole 138, the fourth through hole 140, the third bimetal 134, and the fourth bimetal 136 of the first embodiment. It keeps the first through hole 112, the second through hole 114, the first bimetal 116, and the second bimetal 118 only.
Though the hub motor of the present embodiment of the disclosure only has two pieces of bimetal, during the operation of the hub motor, an airflow still may be induced between the interior and the exterior of the hub motor through the first through hole 112 and the second through hole 114 for dissipating the heat generated inside the hub motor to the exterior. The theory of generating airflow is already disclosed in
According to the theory of generating airflow as indicated in
Referring to
Referring to
The angle contained between the first bimetal 516 and the second bimetal 518 of the hub motor is about 180 degrees with respect to the rotation center C1.
The first bimetal 516 and the second bimetal 518 are disposed on the first casing 504. The first bimetal 516 has a third end 520 and a first end 522 opposite to the third end 520, wherein the third end 520 is adjacent to the first through hole 512 and fixed on the inner wall 510 of the first casing 504. The second bimetal 518 has a fourth end 524 and a second end 526 opposite to the fourth end 524, wherein the fourth end 524 is adjacent to the second through hole 514 and fixed on the inner wall 510. The direction D2 of the first end 522 of the first bimetal 516 faces substantially the same direction as the rotating direction DT of the first casing 504, and the direction D4 of the second end of the second bimetal 518 faces substantially the reverse direction of the rotating direction DT of the first casing 504.
According to the hub motor disclosed in the above embodiments of the disclosure, when the temperature inside the hub motor reaches a predetermined level, the bimetal warps and exposes the through hole, so as to dissipate the interior heat of the hub motor to the exterior. In addition, the hub motor may further includes cooling fins and heat pipes for dissipating more heat generated inside the hub motor.
As the disclosure described by way of example and in terms of the exemplary embodiment, it is understood that the disclosure is not limited thereto. On the contrary, it is intended to cover various modifications and similar arrangements and procedures, and the scope of the appended claims therefore should be accorded the broadest interpretation so as to encompass all such modifications and similar arrangements and procedures.
Number | Date | Country | Kind |
---|---|---|---|
98144854 | Dec 2009 | TW | national |