The present invention relates to a hub unit having a steering function (hereinafter referred to as “steering function-equipped hub unit”) which is capable of independently steering left and right rear wheels and to a vehicle including the same, as well as to a technology for controlling the left and right rear wheels to an appropriate steering angle according to drive conditions to improve fuel efficiency, and stability and safety of driving.
Suspension systems of vehicles such as automobiles can be generally classified into independent suspensions and axle suspensions (also known as rigid axles, including torsion beam suspensions). A rear suspension of a vehicle including a general rear-wheel steering mechanism is constituted as an independent suspension, and the rear suspension can push and pull knuckles to steer rear wheels in a same manner as manual steering of front wheels. However, use of such an independent suspension has a problem that a chassis has a complicated structure, which increases the cost and makes it difficult to secure a large interior space of the vehicle. For this reason, Patent Documents 1, 2 propose examples of rear-wheel steering mechanisms which are applied to suspension systems other than the independent suspensions, such as torsion beam suspensions.
[Patent Document 1] JP Laid-open Patent Publication No. 2013-39842
[Patent Document 2] JP Laid-open Patent Publication No. 2005-178653
In a vehicle including a torsion beam suspension, the suspension is mounted to a vehicle body at vehicle-body mount parts of the suspension, which extend frontward from left and right opposite ends of a torsion beam extending in a vehicle widthwise direction, and is provided with left and right hub bearings fastened by bolts to other mount parts of the suspension, which extend rearward from the left and right opposite ends the torsion beam.
The rear-wheel steering mechanisms described in Patent Documents 1, 2 are configured such that an external force is applied to an entire torsion beam so as to deform rubber bushes of vehicle-body mount parts (i.e., front end portions of trailing arm parts) of the torsion beam and thereby steer rear wheels. However, these steering mechanisms cannot independently control the left and right wheels and may not be able to achieve an optimal steering angle because they have small steering angles, the maximum steering angles of which are limited by maximum elastic deformation of the rubber bushes.
The rear-wheel steering mechanism as described in Patent Document 1 is configured to allocate a driving force of a propeller shaft to apply an external force to the torsion beam in a rack-and-pinion system. This rear-wheel steering mechanism cannot be used in a front-engine front-drive (FF) vehicle which does not have a propeller shaft. Further, the mechanism has a complicated structure and thus has a large size, which makes it difficult to secure a large interior space.
In contrast, the rear-wheel steering mechanism as described in Patent Document 2 is used in an electric vehicle and is configured to allocate a driving force of a rear-wheel drive motor and convert the rotary motion into a linear motion to apply an external force to the torsion beam. As with the rear-wheel steering mechanism as described in Patent Document 1, the rear-wheel steering mechanism as described in Patent Document 2 also has a large size, which makes it difficult to secure a large interior space.
An object of the present invention is to provide a steering function-equipped hub unit as well as a vehicle including the same, the hub unit being capable of optimally controlling steering angles of left and right rear wheels in an independent manner while securing a large interior space, irrespective of the suspension type of the rear wheels.
A first aspect of the present invention is a steering function-equipped hub unit configured to steer a rear wheel, the hub unit including:
a hub unit body having a hub bearing configured to support the rear wheel;
a unit support member rotatably supporting the hub unit body about a turning axis extending in a vertical direction, the unit support member being configured to be provided to a rear-wheel suspension; and
a steering actuator configured to rotate the hub unit body about the turning axis.
Since an independent suspension has a king pin, a steering actuator may be provided which can push and pull a member for turning the rear wheels about the king pin, so that left and right rear wheels can be independently steered. A torsion beam suspension, however, does not have an axis corresponding to the king pin because the suspension has left and right hub bearings fastened by bolts at left and right opposite ends of the torsion beam. Therefore, the left and right rear wheels cannot be independently steered.
In contrast, according to the first aspect, the hub unit body having the hub bearing configured to support the rear wheel can be freely rotated about the turning axis by the steering actuator, and each of the left and right rear wheels can be independently steered by a small angle. In addition, since the unit support member for rotatably supporting the hub unit body is provided to the rear-wheel suspension, the structure can be simplified as compared with the conventional technology which allocates a driving force of a propeller shaft or a motor for driving a rear wheel, so that a large interior space of the vehicle can be secured.
Further, according to the first aspect, the steering angle of the hub unit body can be arbitrarily changed about the turning axis in a certain range by the steering actuator, so that the steering angle of the rear wheel can be arbitrarily corrected according to drive conditions of the vehicle. For example, the steering angles of the rear wheels can be changed so as to be in phase with those of the front wheels in order to suppress yaw generated in the vehicle during steering and to improve the stability of driving. Further, even when the vehicle drives linearly, the stability of driving can be ensured by independently adjusting the steering angles of the left and right rear wheels.
The steering actuator may include: a motor; a reduction gear configured to reduce a speed of rotation of the motor; and a linear motion mechanism configured to convert a rotary output of the reduction gear into a linear motion. In this case, the reduction gear interposed between the motor and the linear motion mechanism makes it possible to increase torque of the rotary input to the linear motion mechanism as well as to reduce the size of the motor.
The linear motion mechanism may be a feed screw mechanism with a trapezoidal screw.
The conventional technology as described above requires constant power input in order to maintain a steering angle because there is no lock mechanism or the like for maintaining the steering angle against a reverse input from a tire.
In contrast, where the linear motion mechanism is a feed screw mechanism with a trapezoidal screw, the effect of preventing a reverse input from a tire can be enhanced. This eliminates the necessity of constantly generating a driving force of the steering actuator to maintain the steering angle, and thus the consumption of electric power or fuel can be reduced.
The hub unit body may be supported by the unit support member through rolling bearings disposed at two locations above and below the hub unit body, and the rolling bearings may be configured to be located within a wheel body of the rear wheel. In this case, the steering function-equipped hub unit having high rigidity and a compact structure can be easily mounted in a vehicle. Thus, the steering function-equipped hub unit can have greater versatility because the hub unit can be easily mounted in an existing vehicle.
A second aspect of the present invention is a steering system including:
the steering function-equipped hub unit according to the first aspect; and
a control device configured to control the steering actuator; wherein the control device includes:
a steering control section configured to output a current command signal according to a given steering angle command signal; and
an actuator drive control section configured to output a current (electric current) according to the current command signal inputted from the steering control section to drive and control the steering actuator.
According to the second aspect, the steering control section outputs a current command signal according to a given steering angle command signal, and the actuator drive control section outputs a current according to the current command signal inputted from the steering control section to drive and control the steering actuator. This makes it possible to arbitrarily change the steering angle of the rear wheel, in addition to the steering of the front wheels according to an operation of a steering input section by a driver.
A third aspect of the present invention is a vehicle including the steering function-equipped hub unit according to the first aspect, the hub unit supporting the rear wheel, wherein the rear-wheel suspension is a rigid axle suspension.
According to the third aspect, it is possible to provide a vehicle in which an existing rigid axle suspension for rear wheels is provided with steering function-equipped hub units, without making a significant structural change.
Any combination of at least two constructions, disclosed in the appended claims and/or the specification and/or the accompanying drawings should be construed as included within the scope of the present invention. In particular, any combination of two or more of the appended claims should be equally construed as included within the scope of the present invention.
The present invention will be more clearly understood from the following description of preferred embodiments thereof, when taken in conjunction with the accompanying drawings. However, the embodiments and the drawings are given only for the purpose of illustration and explanation, and are not to be taken as limiting the scope of the present invention in any way whatsoever, which scope is to be determined by the appended claims. In the accompanying drawings, like reference numerals are used to denote like parts throughout the several views. In the figures,
A steering function-equipped hub unit according to a first embodiment of the present invention will be described with reference to
The steering function-equipped hub unit 1 according to the first embodiment has a function of independently steering left and right rear wheels and is applied to each of rear wheels 9R, 9R of a front-wheel steering vehicle (automobile) 10 as shown in
Schematic Structure of Steering Function-Equipped Hub Unit 1
As shown in
The steering actuator 5 is disposed on an inboard side of the unit support member 3, and a hub unit body 2 is disposed on an outboard side of the unit support member 3. The outboard side refers to an outer side, in a vehicle widthwise direction, of a vehicle 10 (
As shown in
As shown in
Installation Location of Steering Function-Equipped Hub Unit 1
As shown in
Hub Unit Body 2
As shown in
In the illustrated example, the hub bearing 15 is an angular ball bearing including the outer ring 19 as a fixed ring, the inner ring 18 as a rotary ring, and the rolling elements 20 arranged in two rows. The inner ring 18 includes: a hub ring part 18a having a hub flange 18aa and constituting an outboard-side raceway surface; and an inner ring part 18b constituting an inboard-side raceway surface. The wheel body 9a of the rear wheel 9R is fixed to the hub flange 18aa by bolts, with a brake rotor 21a interposed therebetween. The inner ring 18 rotates about the rotation axis O.
The annular member 16 includes: an annular part 16a fitted to an outer peripheral surface of the outer ring 19; and mount shaft parts 16b, 16b protruding upward and downward from an outer periphery of the annular part 16a, each mount shaft part having a trunnion shaft shape. Each mount shaft part 16b is disposed coaxial with the turning axis A and serves as a turning shaft.
As shown in
Rotation-Permitting Support Member and Unit Support Member
As shown in
The unit support member 3 includes a unit support member main body 3A and a unit support member connecting body 3B. As shown in
As shown in
As shown in
As shown in
Steering Actuator 5
The steering actuator 5 as shown in
As shown in
The reduction gear 27 may be a winding transmission mechanism such as a belt transmission mechanism, or a gear train or the like. In the example of
The linear motion mechanism 25 may be a feed screw mechanism such as a sliding screw or a ball screw, or a rack-and-pinion mechanism or the like. In this example, a feed screw mechanism 25b with a trapezoidal sliding screw is used. Since the linear motion mechanism 25 is a feed screw mechanism with a trapezoidal sliding screw, the effect of preventing a reverse input from the tire 9b can be enhanced. The steering actuator 5 including the motor 26, the reduction gear 27 and the linear motion mechanism 25 is assembled as a semi-assembled product and is removably mounted in a casing 6b by bolts or the like. Note that it is also possible to use a mechanism for directly transmitting the driving force of the motor 26 to the linear motion mechanism 25 without involving a reduction gear in the steering actuator.
The casing 6b is integrally formed with the unit support member main body 3A as a part of the unit support member 3. The casing 6b includes: a motor receiving part having a bottomed cylindrical shape and supporting the motor 26; and a linear motion mechanism receiving part supporting the linear motion mechanism 25. The motor receiving part is formed with a fitting hole for supporting the motor 26 at a predetermined position within the casing. The linear motion mechanism receiving part is formed with a fitting hole for supporting the linear motion mechanism 25 at a predetermined position within the casing and a through-hole for allowing the linear output part 25a to advance and retract therethrough.
According to the steering function-equipped hub unit 1 as described above, the hub unit body 2 having the hub bearing for supporting the rear wheel 9R can be freely rotated about the turning axis A by the steering actuator 5. Thus, the respective left and right rear wheels 9R, 9R can be independently steered by a small angle. In addition, since the rear-wheel suspension is provided with the unit support member 3 for rotatably supporting the hub unit body 2, the structure can be simplified as compared with the conventional technology which allocates a driving force of a propeller shaft or a motor for driving a rear wheel, so that a large interior space of the vehicle 10 can be secured.
Moreover, according to the steering function-equipped hub unit 1, the steering angle of the hub unit body 2 can be arbitrarily changed about the turning axis A in a certain range by the steering actuator 5, so that the steering angle of the rear wheel 9R can be arbitrarily corrected according to drive conditions of the vehicle 10. For example, the steering angles of the rear wheels 9R can be changed so as to be in phase with those of the front wheels 9F in order to suppress yaw generated in the vehicle 10 during steering and to improve the stability of the vehicle 10 while driving curvilinearly. Further, even when the vehicle drives linearly, the stability of the vehicle 10 in driving can be ensured by independently adjusting the steering angles of the left and right rear wheels 9R. In addition, the fuel efficiency can also be improved by suitably setting the steering angles of the rear wheels 9R according to drive conditions at different times.
Steering System
As shown in
The higher-order control section 32 is a control unit superordinate to the steering control section 30. For example, the higher-order control section 32 may be an electric control unit (or a vehicle control unit, abbreviated as VCU) for performing general control of a vehicle. The actuator drive control section 31 outputs a current in accordance with the current command signal inputted from the steering control section 30 to drive and control the steering actuator 5. That is, the actuator drive control section 31 controls the power to be supplied to a coil of the motor 26. For example, the actuator drive control section 31 is constituted by a non-illustrated half-bridge circuit with a switching element and performs PWM control for determining a motor applied voltage according to a ON-OFF duty cycle of the switching element. This makes it possible to change the angle of the hub unit body 2 relative to the unit support member 3 to arbitrarily change the steering angles of the rear wheels. Thus, the steering angles of the rear wheels can be changed according to drive conditions of the vehicle, so that it is possible to drive a vehicle stably and safely with improved motion performance of the vehicle.
In the steering system, the steering actuators 5, 5 may be operated according to a command from a non-illustrated autonomous travel device or operation support device, instead of an operation of the steering wheel by a driver.
Although the present invention has been fully described in connection with the preferred examples thereof with reference to the accompanying drawings, those skilled in the art will readily conceive numerous changes and modifications within the scope of present invention upon reading the present specification.
Accordingly, such changes and modifications are to be construed as included in the scope of the present invention as defined in the claims.
1 . . . Steering function-equipped hub unit
2 . . . Hub unit body
3 . . . Unit support member
4 . . . Rolling bearing
5 . . . Steering actuator
9
a . . . Wheel body
9R . . . Rear wheel
10 . . . Vehicle
15 . . . Hub bearing
25 . . . Linear motion mechanism
25
b . . . Feed screw mechanism
26 . . . Motor
27 . . . Reduction gear
29 . . . Control device
30 . . . Steering control section
31 . . . Actuator drive control section
Rs . . . Rigid axle suspension (rear-wheel suspension)
Number | Date | Country | Kind |
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2018-183189 | Sep 2018 | JP | national |
This application is a continuation application, under 35 U.S.C. § 111(a), of international application No. PCT/JP2019/037617, filed Sep. 25, 2019, which claims priority to Japanese patent application No. 2018-183189, filed Sep. 28, 2018, the entire disclosures of all of which are herein incorporated by reference as a part of this application.
Number | Date | Country | |
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Parent | PCT/JP2019/037617 | Sep 2019 | US |
Child | 17204270 | US |