The present invention relates to human waste processing apparatus and in particular, although not exclusively, to a toilet waste system configured to process both solid and liquid waste and generate recycled liquid suitable for further applications.
A variety of different types of toilet and wastewater processing systems are used in developing countries or for applications where there is no or limited fresh water supply and sewage treatment facilities. Additionally, large populations across the world lack access to usable water including potable water and water for irrigation as part of crop production.
Dry toilets including for example pit-based latrines and ground-based composting toilets are used widely in developing countries. These toilets generally do not require specialist equipment and infrastructure. However, they are typically regarded an unhygienic and unsanitary option. Chemical toilets offer a more advanced solution to ground-based toilets but still produce undesirable odours as well as creating downstream environmental concerns based on the chemicals used. Additionally, chemical toilets are typically emptied by hand and this poses a health and safety risk to servicing personnel.
The demands and technical challenges associated with toilets within developing countries are also relevant for toilets employed within public transport. Here, conventional water-flushed toilets require large freshwater storage tanks and corresponding downstream collection tanks for both solid and liquid waste. These tanks add weight to vehicles and can be difficult to accommodate as part of carriages or within cabins where space is limited.
Accordingly, what is required is a toilet and human waste processing system that addresses the above problems.
It is an objective of the present invention to provide a toilet and/or human waste processing system and apparatus to process both human solid and liquid waste deposited into a toilet or similar vessel and to recover and process the liquid waste for further use and/or convenient disposal.
It is a specific objective to provide a toilet and/or human waste processing system and apparatus to process human liquid waste to filter and to remove solid matter and solid particulates optionally in addition to toxins and bacteria so as to generate processed liquid suitable for further applications such as hand washing, toilet flushing, crop irrigation etc.
The objectives are achieved via a human waste processing apparatus and system that utilises a variety of sequential staged filter treatment processes and units adapted specifically to separate sequentially solid matter from liquid waste. The present apparatus and system is configured specifically to require little or zero flushing water and/or additional liquids and chemicals as part of the filtration process. In particular, the present apparatus and system utilises liquid processing loops for the efficient use of liquid and additional materials and apparatus. The present system is designed specifically to minimise the number of working components and to facilitate transport to remote locations and for installation and use within confined spaces. Moreover, the present system attempts to minimise the use of chemicals and material that are not suitable for recycling or further uses. Membrane distillation according to the present system is advantageous to separate non-volatile components, such as ions, macro-molecules and colloidal particles from a condensate liquid generated by the distillation-condensation cycle and the water-repelling nature of the membrane.
Reference within the specification to ‘permeate’ encompasses a liquid that is the result of vapourisation and condensation via a membrane distillation unit. Such a term includes a condensate, a vapour, a gas, a product and the condensation of vapour or a gas within or outside the membrane module/unit.
According to a first aspect of the present invention there is provided human waste processing apparatus comprising: at least one pre-filter treatment unit having a pre-filter storage tank, a particulate filter to separate particulate suspended within waste liquid and a liquid flow inlet and outlet; a membrane distillation unit having a membrane distillation vessel with an internal filter membrane, a primary flow liquid inlet and outlet and a permeate flow outlet, the primary flow liquid inlet connected in fluid communication to the liquid flow outlet of the pre-filter treatment unit; and a flow actuator to drive a flow of waste liquid through the pre-filter treatment unit and in a flow direction towards the membrane distillation unit.
Preferably, the pre-filter treatment unit comprises: a first pre-filter treatment unit having a first pre-filter storage tank and a first particulate filter. Optionally, the pre-filter treatment unit comprises a second pre-filter treatment unit having a second pre-filter storage tank and a second particulate filter. Optionally, the pre-filter treatment unit comprises a plurality of particulate such as in the range 2-4, 2-6 filters. Optionally, the filters may comprise the same and/or different sized filtration meshes/membranes. Optionally, the pre-filter treatment unit comprises a first particulate filter that comprises a first mesh pore size; and a second particulate filter that comprises a second mesh pore size being less than the first mesh pore size. Optionally, the pore size of the first and second filters may be approximately the same. Optionally, the first particulate filter comprises a mesh pore size in a range 50 to 800 μm, 50 to 150 μm or 80 to 120 μm; and the second particulate filter comprises a mesh pore size in a range 0.5 to 50 μm, 0.5 to 20 μm, 0.5 to 10 μm or 0.5 to 5 μm.
Reference within the specification to ‘mesh pore size’ refers to the size of each aperture or opening of the mesh according to conventional standards ISO 565:1990 and ISO 3310-1:2000 and EN 933-1.
Preferably, the first and second pre-filter treatment unit comprise respective mountings to releasably mount the first and second particulate filters to enable removal and insertion of the first and second particulate filters at the respective first and second pre-filter treatment units. Such mountings may include clips, bayonet, screw or push-fit connections to provide convenient assembly and disassembly of the filtration units and the interchange of filter meshes of different pore size. Optionally, each particulate filter comprises a cap, a hollow cylindrical mesh, a base and respective seals.
Optionally, the first and second pre-filter treatment units comprise a respective purge valve and purge outlet connected in fluid communication to the respective particulate filters, the apparatus further comprising respective return flow conduits extending from the purge outlets to a front end holding tank and/or the least one pre-filter treatment unit to provide a filtration circuit. Optionally, the purge valve is connected to a supply flow conduit extending between the pump and the inlet of the pre-filtration unit. Preferably, the apparatus further comprises a supply flow conduit connected in fluid communication to the front-end holding tank and the liquid flow inlet of the pre-filter treatment unit.
Preferably, the apparatus comprises a solid-liquid coarse filter to separate solid waste from the waste liquid positioned in a fluid flow direction upstream of the pre-filter treatment unit. The coarse filter may comprise a mesh/port comprising a 1000 μm mesh, of a material such as a polyester, nylon or stainless-steel mesh. Preferably, the mesh is mounted at the filter via a mounting that enables the convenient interchange of the mesh. Preferably, the solid-liquid coarse filter comprises a cartridge configuration to enable convenient interchange. Optionally, the coarse filter comprises a flange, grate or screen comprising apertures, perforations, slots or elongate gaps (e.g. of approximately 1 mm) to remove unbound liquid and paper pulp. Such apertures or slots work cooperatively with the mesh to provide filtration of solid and liquid waste.
Preferably, the apparatus comprises a linear and/or rotary actuator to transport and separate the solid and liquid waste and positioned in a fluid flow direction upstream of the pre-filter treatment unit. Preferably, linear and/or rotary actuator is a solid-liquid screw conveyor. Optionally the linear and/or rotary actuator is a mechanical device which converts rotary motion into linear motion. Such a device includes a circular conveyor, a rack and pinion, a belt, mesh or rib conveyor. Preferably, the screw conveyor comprises a central shaft from which extends a helical blade. Preferably, the solid-liquid coarse filter is positioned radially adjacent the solid-liquid coarse filter. Preferably, the solid-liquid coarse filter is positioned at a wall of a jacket or housing of the solid-liquid screw conveyor. Preferably, the solid-liquid screw conveyor is inclined at an inclined angle extending upwardly from a solid-liquid receiving chamber forming part of a toilet.
Preferably, the flow actuator is a pump connected in a fluid flow direction between the solid-liquid coarse filter and the pre-filter treatment unit. Reference within this specification to a ‘pump’ may be a positive-displacement pump, a rotary pump, a reciprocating-type positive displacement pump such as a piston pump, plunger pump or a diaphragm pump, or other pump mechanism such as a linear-type positive displacement pump for the manual or automated or semi-automated transport of liquid. Optionally, the apparatus comprises a plurality of pumps positioned at different locations within the fluid network.
Preferably, the apparatus comprises a holding tank positioned in a fluid flow direction between the pre-filter treatment unit and the membrane distillation unit. Preferably, the apparatus comprises a first distillation flow pump to drive a flow of liquid from the holding tank to the membrane distillation unit. Preferably, the apparatus further comprises a permeate collection reservoir to collect liquid permeate output from the permeate flow outlet.
Preferably, the membrane distillation unit further comprises a permeate flow inlet connected in fluid flow with the permeate flow outlet to provide a permeate flow loop through the filter membrane. Preferably, the apparatus further comprises a second distillation flow pump connected in fluid flow with the permeate flow loop. Preferably, the apparatus further comprises a permeate output filter connected in fluid communication to an outlet of the permeate collection reservoir to receive and collect output from the membrane distillation unit.
Preferably, the apparatus comprise at least one conduit network coupled to the membrane distillation unit to provide a feed loop conduit/manifold having a feed loop inlet and a feed loop outlet at respective regions and connected in fluid communication to the membrane distillation unit. Optionally, the feed loop conduit/manifold is connected to the holding tank positioned between the pre-filter treatment unit and the membrane distillation unit. Preferably, the feed loop conduit/manifold comprises a pump. Preferably, the feed loop conduit/manifold comprises a heater. Preferably, the pump and heater of the feed loop conduit/manifold are positioned in a fluid flow direction up-stream of a feed inlet at the membrane distillation unit. Preferably, the holding tank is positioned in a fluid flow direction upstream of the pump and/or the heater. According to the one configuration, the pump and heater are configured to drive a heated flow of the waste liquid to be filtered through the membrane distillation unit. Preferably, the feed loop conduit/manifold is connected in fluid communication down-stream of the pre-filter treatment unit so as to receive filtered waste liquid. Preferably, the feed loop conduit/manifold is coupled in fluid communication with the holding tank and the holding tank is also coupled in fluid communication to the pre-filter treatment unit. Such a configuration provides that the holding tank represents a reservoir that receives both waste liquid from the pre-filter treatment unit and also a flow of liquid within the feed loop having passed through the membrane distillation unit. The outflow from the holding tank is then fed to the pump and the heater with the liquid output from the heater supplied to the membrane distillation unit. Preferably, the feed loop conduit/manifold comprises an outlet to provide an outflow/purge of liquid. Preferably, the outlet conduit of the feed loop is positioned in a fluid flow direction between the pump or heater and the membrane distillation unit. Preferably, the outlet conduit is connected to a waste collection tank. Preferably, the feed loop conduit/manifold comprises one or a plurality of valves, sensors, heaters and/or pumps.
Preferably, the apparatus comprises a permeate feed loop conduit/manifold coupled in fluid flow communication with the membrane distillation unit. Preferably, the permeate flow loop conduit/manifold comprises at least one pump, at least one condenser and/or at least one permeate holding tank. Preferably, an outlet of the permeate flow loop/conduit at the membrane distillation unit is connected in fluid communication with a condenser and an inlet of the permeate flow loop conduit/manifold at the membrane distillation unit is connected in fluid communication to the pump. Preferably, the permeate holding tank is positioned in a fluid flow direction between the condenser and the pump. Preferably, the holding tank comprises an overflow liquid outlet. Preferably, the overflow liquid outlet comprises a weir arrangement. Preferably, the outlet of the permeate holding tank is connected in fluid communication to a storage tank and/or output of the apparatus. Preferably, a filter (for example a carbon filter) is connected in fluid communication with the permeate holding tank so as to receive an outflow of liquid from the permeate holding tank and to filter the liquid to remove odours and/or any pathogens, bacteria, microbes etc. Optionally, the filter at this polishing step comprises an antimicrobial compound. Optionally, the filter at the polishing step comprises silver and/or activated granular carbon.
The present apparatus comprises a membrane distillation unit having a plurality of liquid flow loops that are separated/partitioned from one another via the internal membrane of the membrane distillation unit so as to provide a partitioned liquid waste feed loop and a separate permeate loop both flowing through the membrane distillation unit during normal operation.
Optionally, the present membrane distillation unit comprises a configuration being any one of: direct contact membrane distillation (DCMD); air gap membrane distillation (AGMD); sweep gas membrane distillation (SGMD); vacuum membrane distillation (VMD).
Optionally, the membrane distillation unit comprises an air gap membrane distillation configuration and the apparatus further comprises: a cooling fluid network having a fluid flow conduit to contain a cooling fluid, a cooling fluid tank, and a cooling fluid pump to drive a flow of the cooling fluid through the conduit. Optionally, the membrane distillation unit comprises a vacuum membrane distillation configuration and the apparatus further comprises: a vacuum manifold having a vacuum pump and a condenser connected to the membrane distillation vessel to drive a flow of permeate from the membrane to the condenser.
Optionally, the permeate output filter comprises a carbon filter including any one or a combination of: charcoal, activated charcoal, an antimicrobial.
Preferably the membrane distillation unit comprises a heater or uniting unit to heat a liquid to be introduced to the membrane distillation unit. In particular, the heater is configured to heat the liquid flowing into the membrane distillation unit and/or to heat the liquid within a storage region or tank prior to introduction or reintroduction to the membrane distillation unit. Optionally, the heater may comprise an electric heating coil, heating tape, an electrical resistance heating wire, a liquid based, oil based or air based heating device or a Peltier device or Peltier array. Optionally the heater is configured to heat the liquid for introduction to the membrane distillation unit to a heating temperature in a range 40 to 80° C. and optionally around 65° C.
According to a second aspect of the present invention there is provided toilet waste processing apparatus comprising: a front-end holding tank provided at, connected or connectable to a toilet to receive solid and liquid human waste; and the apparatus of any preceding claim connected in a fluid flow direction downstream of the front-end holding tank.
According to a third aspect of the present invention there is provided a method of processing human waste comprising: receiving waste liquid from a toilet at a pre-filter treatment unit using a flow actuator; filtering the waste liquid at the pre-filter treatment unit using a particulate filter at or connected in fluid communication with a pre-filter storage tank; transferring filtered waste liquid from the pre-filter treatment unit to a membrane distillation unit; filtering the waste liquid through a filter membrane within a membrane distillation vessel of the membrane distillation unit; and outputting liquid permeate from the membrane distillation unit.
Optionally, the step of outputting liquid permeate comprises collecting the liquid permeate from the membrane distillation unit at a permeate collection reservoir.
Optionally, the step of filtering the waste liquid at the per-filter treatment unit comprises: filtering the waste liquid using a first pre-filter treatment unit having a first particulate filter of a first mesh pore size; and filtering the waste liquid using a second pre-filter treatment unit having a second particulate filter of a second mesh pore size wherein the second mesh pore size is less than the first mesh pore size.
Optionally, the method further comprises purging solid waste entrapped at the pre-filter treatment unit via a purge valve connected to the pre-filter treatment unit; and transferring the solid waste purged from the pre-filter treatment unit via a return flow conduit to a front-end holding tank and/or an inlet of the pre-filter treatment unit.
Optionally, the method comprises prior to the step of filtering the waste liquid at the pre-filter treatment unit, filtering the waste liquid via a solid-liquid coarse filter to separate solid waste from waste liquid, a mesh pore size of the solid-liquid coarse filter being greater than a mesh pore size of the particulate filter of the pre-filter treatment unit. Preferably, the method comprises transporting solid waste and waste liquid at the solid-liquid coarse filter using a solid-liquid screw conveyor. Preferably, the method further comprises heating the waste liquid after the step of filtering the waste liquid by the pre-filter treatment unit and prior to filtration at the membrane distillation unit.
Preferably, the method further comprises circulating the waste liquid through the membrane distillation unit via a feed loop and simultaneously collecting liquid permeate from the membrane distillation unit. Preferably, the method further comprises filtering permeate output by the membrane distillation unit using a permeate output filter, the permeate output filter comprising any one or a combination of: charcoal, activated charcoal, an antimicrobial.
According to a fourth aspect of the present invention there is provided a toilet comprising: a stationary upper bowl having an upper bowl surface; a rotatable lower bowl part having a lower bowl surface and being rotatable about an axis between a first position to receive human waste and a second position; a receiving chamber located at least partially below the lower bowl part to receive human waste from the lower bowl part in the second position; a transporter extending from and in communication with the receiving chamber to transport the human waste from the receiving chamber.
Optionally, the transporter comprises a linear and/or rotary actuator to transport the solid and liquid waste from the receiving chamber. Optionally, the transporter may be a solid-liquid screw conveyor. Optionally the transporter is a mechanical device which converts rotary motion into linear motion. Such a device includes a circular conveyor, a rack and pinion, a belt, mesh or rib conveyor. Preferably, the transporter is an elongate screw conveyor.
Preferably, the toilet further comprises a solid-liquid coarse filter to separate solid waste from waste liquid deposited within the receiving chamber, the coarse filter positioned at a waste liquid outlet port of the toilet and adjacent the transporter. Preferably, the coarse filter is positioned at a jacket or housing containing the screw conveyor. Preferably, a solid outlet port is provided at or towards one end of the jacket and the coarse filter and liquid outlet port is located distally from the solid outlet port. Preferably, the solid outlet port is positioned at an upper end of the jacket and the liquid output port is positioned at or towards a second lower end of the jacket. Preferably, the screw conveyor extends axially between a first and second end of the jacket wherein a first end of the screw conveyor is provided in fluid communication with the receiving chamber.
Optionally, the toilet comprises at least one drivable gear connected to the lower bowl part and concentric on the axis. Optionally, the toilet may comprise a drive motor having at least one driving gear connectable to the drivable gear.
Optionally, the toilet may comprise a moveable mechanical arm having a first end connected to the lower bowl part to actuate rotation of the lower bowl part. Optionally, the toilet may comprise a lid or seat, a second end of the moveable mechanical arm connected to the lid or seat such that a pivoting of the lid or seat provides a cooperative rotation of the lower bowl part about the axis.
Optionally, the lower bowl part is rotatable about the axis through an angle in the range 45 to 360°, 45 to 270°, 40 to 180°.
Preferably, the upper and lower bowl surfaces are configured to generally align to define collectively a unitary bowl receiving surface when the lower bowl part is in the first position.
Preferably, the toilet comprises a housing that defines the receiving chamber and at least partially accommodates at least the lower bowl part. Preferably, the jacket that mounts the screw conveyor is formed integrally with the housing and extends upwardly at an inclined angle from a lower region of the housing.
A specific implementation of the present invention will now be described, by way of example only, and with reference to the accompanying drawings in which:
A human waste processing system according to the present concept is adapted to process both human solid and liquid waste deposited into a toilet or similar vessel and to process and recover liquid waste for further use and/or convenient disposal. The present system is specifically configured for use with low-water-volume flush toilets and ‘dry’ toilets. In particular, the present system is configured to separate solid waste and liquid waste deposited into a toilet or similar vessel with the liquid waste being further processed via a plurality of sequential filtration stages using a plurality of different types and configuration of filter units. As described and referring to
A relatively stiff polymer mesh filter 41 is mounted on the side wall of a jacket 94 (
The apparatus 10 further comprises a liquid pre-filtration unit 15 having a plurality of pre-filter units or modules for the sequential filtering of waste liquid output from the drainage port 43a, referring to
Referring to
A conduit 45 provides fluid communication between first pre-filter tank 16a and a second pre-filter 36 of the second pre-filter unit 17a. Conduit 35 extends between a liquid outlet 16b of tank 16a and an inlet 36a of second pre-filter 36. Conduit 35 is coupled to the inlet 36a of filter 36. As with the first filter unit 16, the second pre-filter 36 also comprises a coaxial outlet 36b provided with a rotatable ball valve 38 connected in fluid communication to a return ball valve 39 which is, in turn, coupled to the wastewater supply manifold 14 and/or the ‘front end’ of the solid and liquid waste collection tank. An outlet 17b of pre-filter tank 17a is coupled to the conduit 40 to transfer filtered liquid to the warm feed holding tank 18.
Referring to
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The membrane distillation unit 21 also comprises permeate loop 23 similarly flowing internally through the membrane 47 and including condenser 26, pump 25 and permeate holding tank 27. The permeate flow loop 23 comprises the membrane distillation unit, pump 25, condenser 26 and holding tank 27. The permeate holding tank 27 (and therefore the permeate loop 23) also comprises an outlet conduit 30 coupled in fluid communication to tank or outlet 32. According to the present implementation, outlet conduit 30 is connected to permeate holding tank 27 via a weir arrangement (not shown).
According to the present filtration apparatus, there is provided a membrane distillation unit having two operational liquid flow loops including the feed loop 22 and the permeate loop 23, with both loops 22, 23 flowing through the membrane distillation unit 21 simultaneously. Such an arrangement is advantageous to collect permeate at a continuous or semi-continuous process whilst maximising energy efficiency. The feed loop 22 may be cycled through the membrane distillation unit 21 whilst the composition of the permeate loop 23 is monitored in real-time so as to determine a status of the filtration process.
Importantly, the current apparatus is configured to provide elevated temperature filtering of the waste liquid that includes high concentrations of urea. Heater 20 is controllable to provide heating of liquid within feed loop 22 so as to avoid boiling of the feed loop liquid and in particular the generation of nitrogen gas within the membrane distillation unit 21. However, heater 20 is configured to provide sufficient heat to drive the membrane distillation process and the collection of the permeate/condensate so as to establish the separate feed and permeate loops 22, 23. Preferably the heater 20 comprises one or more Peltier heating devices that may be controlled locally or remotely via a specific heating control unit or via a global control unit (71). Optionally, membrane distillation unit 21 may comprise a heater (not shown). Optionally, the permeate conduit/manifold 23 may comprise a heater (not shown). Optionally, the heater at the membrane distillation unit 21 and/or the permeate conduit/manifold 23 may comprise one or more Peltier heating devices that may be controlled locally or remotely via a specific heating control unit or via a global control unit (71). According to the specific implementation, the permeate loop is controlled to operate at a liquid temperature of around 20° C. whilst the feed loop liquid may be maintained at around 60° C. Output of the permeate is via outlet 54 at holding tank 27 (optionally via a weir arrangement).
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In operation and referring to
The membrane distillation system 10 is compatible for use with a dry or semi-dry toilet (that requires little or no flushing water). According to the specific implementation, the toilet 11 comprises a bowl indicated generally by reference 90 into which is deposited solid and liquid waste. Bowl 90 is divided into a generally stationary upper bowl part 92 and a rotatable lower bowl part 93. A cross-sectional area of the bowl 90 increases from a trough or lower region (defined by the rotatable lower bowl part 93) to the uppermost rim end of the stationary upper bowl part 92. Upper bowl part 93 comprises a bowl wall that defines an internal facing upper bowl surface 97 and lower bowl part 93 comprises a bowl wall having an internal facing lower bowl surface 98. Upper and lower bowl surfaces 97, 98 collectively define the open cavity or recess that is the receiving bowl 90. A toilet seat 99 is hingeably mounted together with a toilet lid 91 to sit over and about an uppermost rim of the upper bowl part 92. The upper and lower bowl parts 92, 93 are mounted and housed at least partially within a main toilet housing or frame 96. Housing 96 defines an internal solid and liquid waste receiving chamber 95. Referring to
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A driveable gear 103 is mounted either end of the rotatable drum-like body of the lower bowl part 93 externally at housing 96. A drive motor or other actuator (not shown) is mounted internally within housing 96 and comprises a drive axel (not shown) that extends through housing 96 to mount a corresponding driving gear 102. Drivable and driving gears 103, 102 are meshed such that actuation of the drive motor (not shown) provides a corresponding rotation of lower bowl part 93 about axis 101. In use, solid and liquid waste is deposited in bowl 90 and settles within the drum-like lower bowl part 93. Part 93 is then rotated about axis 101 within chamber 95. A rotational angle by which lower part 93 is rotated may be in the region 45 to 180 or more preferably at least 45 or at least 90° so as to empty the contents from lower bowl part 93 into chamber 95. The solid and liquid waste then settles within the lower part of chamber 95 in contact with the lower first end 42a of screw conveyor 42. The solid and liquid waste is then transported upwardly in the direction along axis 125. During this upward transport, the liquid and solid waste is separated via the use of filter 41 (referring to
A further specific implementation of the front-end toilet is described referring to
As will be appreciated, the various mechanical, electromechanical, electrohydraulic pumps, valves and components of the system 10 may be controlled via suitable control unit 71 (
Number | Date | Country | Kind |
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2104942.4 | Apr 2021 | GB | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2022/059197 | 4/7/2022 | WO |