1. Field of the Invention
The present invention relaters to a humidification device and an image forming apparatus.
2. Description of the Related Art
An electrophotographic image forming apparatus, such as a copier, a printer, a facsimile machine, and a multifunction peripheral having the functions of these apparatuses, has such a problem that a sheet loses moisture in a thermal fixing step, and thus curls or deforms into a wave form.
Japanese Patent Application Laid-Open No. 2007-58026 discusses a technique of providing water to a sheet after performing fixing processing, as one technique to solve the problem described above. More specifically, an image forming apparatus discussed in Japanese Patent Application Laid-Open No. 2007-58026 includes a pair of porous rollers that conveys a sheet and forms a nip portion, and a water supply roller that comes into contact with the porous roller and supplies water.
This configuration has a problem that, due to the difference in an interval between sheets, the first sheet is provided with a larger amount of water than the second sheet and after. To address this problem, the image forming apparatus discussed in Japanese Patent Application Laid-Open No. 2007-58026 performs a control so that pressure contact between the pair of porous rollers is released in an idling state where no image forming is performed.
However, the configuration discussed in Japanese Patent Application Laid-Open No. 2007-58026, may cause uneven distribution (unevenness) of liquid on a surface of the water-supply roller upon returning from the idling state where no image forming is performed. The uneven distribution is especially likely to occur between portions, on the surface of the water-supply roller, immersed and not immersed in a water-supply container. When a recording medium, which has entered a humidification device, is humidified in the state described above, the recording medium is unevenly humidified in a portion from the leading edge to the trailing edge.
To reduce the uneven distribution of liquid on the surface of the water-supply roller, the water-supply roller may be rotated before the recording medium reaches a nip formed by the pair of porous rollers. However, when the water-supply roller is rotated before the recording medium reaches the nip formed by the pair of porous rollers, the liquid supplied to the pair of porous rollers from the water-supply roller is accumulated in the nip formed by the pair of porous rollers instead of being provided to the recording medium. Thus, there is a problem that when the recording medium is conveyed to the nip formed by the pair of porous rollers in this state, an excessive amount of water is provided to the leading edge side of the recording medium. This problem also occurs when a pair of solid rollers is used instead of a pair of porous rollers.
The present invention is directed to a humidification device and an image forming apparatus capable of reducing humidification unevenness when a recording medium is humidified.
According to an aspect of the present invention, a humidification device for humidifying a sheet, includes, a pair of humidification rollers configured to come into contact with each other so as to form a nip portion, and configured to humidify the sheet which passes through the nip portion, a water-supply roller configured to rotate while being in contact with the humidification roller so as to supply water to the humidification roller, a switching unit configured to switch a positional relationship between the humidification roller and the water-supply roller between a separate state where the humidification roller and the water-supply roller are separated from each other and a contact state where the humidification roller and the water-supply roller are in contact with each other, a drive unit configured to rotate the water-supply roller, and a control unit configured to control the switching unit and the drive unit, wherein the control unit rotates the water-supply roller in the separate state where the water-supply roller and the humidification roller are separated from each other.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
A configuration according to a first exemplary embodiment of the present invention will be described with reference to
A toner image is formed on a sheet. Specific examples of the sheet include plain paper, a resin object in a form of a sheet as a substitute of the plain paper, thick paper, an overhead projector sheet, and the like.
The printer 500 illustrated in
Meanwhile, sheets P are fed from a sheet cassette 520 one by one to be sent to a pair of registration rollers 523. The pair of registration rollers 523, which temporarily receives the sheet P, straightens the sheet P when the sheet P is skewed. Then, the pair of registration rollers 523 sends the sheet P to a portion between the intermediate transfer belt 531 and a secondary transfer roller 535 in synchronization with the toner image on the intermediate transfer belt 531. The color toner image on the intermediate transfer belt 531 is transferred onto the sheet P by the secondary transfer roller 535, which serves as a transfer unit, for example. The toner image that has been transferred onto the sheet P is then heated and pressed to be fixed on the sheet P by a fixing unit 100. Then, the sheet P is sent to a post processing apparatus (sheet water application apparatus) 200 by a main body discharge roller 540.
A fixing roller 110 in
The pressing roller 111, which conveys the sheet P in cooperation with the fixing roller 112, includes a metal core formed of an aluminum cylindrical tube having an outer diameter of 56 mm and an inner diameter of 50 mm, for example. Then, a surface of the metal core is covered with an elastic layer formed of silicone rubber having a thickness of 2 mm and hardness (Asker C) of 45°, for example. A surface of the elastic layer is further covered with a PFA or PTFE heat-resistant mold release layer.
A fixing nip is formed by the fixing roller 110 and the pressing roller 111. The inventors of the present invention have conducted experiments to find out the following fact. Specifically, when the sheet P is conveyed at a conveyance speed of about 300 to 500 mm/sec under the conditions where a setting temperature of the surface of the fixing roller 110 is 180° C., a setting temperature of the surface of the pressing roller 111 is 100° C., an environmental temperature is 23° C., and an environmental humidity is 50%, the sheet P heated and pressed in the fixing nip receives more heat from the fixing roller 110 at the higher temperature than the pressing roller 111. As a result, the sheet P curls toward the lower side (hereinafter, referred to as lower curl) with fibers of the sheet P extending more on the upper surface side than on the lower surface side. The inventors have also found out that the sheet P deforms into a wave form in the fixing step.
The humidified sheet P is then discharged from the post-processing apparatus 200 by pairs of conveyance rollers 542, 543, 544, and 545 to be stacked on a discharge tray 565.
The humidification device 302 will be described below with reference to
The sheet P, conveyed in the direction indicated by the arrow B that is the same as the arrow B in
The pair of humidification rollers 305 and 306 each are an elastic roller formed by forming a solid rubber layer on a surface of a shaft core. The solid rubber layer is composed mainly of nitrile rubber (NBR), silicon, and the like. The shaft core is formed of a metal rigid body formed of stainless steel and the like.
Water-supply rollers 307 and 308 sequentially supply the humidifying liquid L to the humidification rollers 305 and 306, and each are an elastic roller including a solid rubber layer on a surface of a shaft core. The shaft core is formed of a metal rigid body formed of stainless steel and the like. The solid rubber layer is composed mainly of a material such as NBR and the like that can achieve a hydrophilic surface on which the humidifying liquid can be held. The solid rubber layer may also be formed of metal, resin provided with hydrophilic treatment, or the like.
A water-storage tank, and supplying and discharging of the humidifying liquid L to and from the humidification device 302 are described with reference to
A water-storage tank 204 in
The water-storage tank 204 is connected to the water-supply tank 309 disposed in the humidification device 302 via a water-supply pump 206 as illustrated in
The humidifying liquid L accommodated in a water-supply pipe H is supplied to the water-supply tank 309 as appropriate by a pump (water-supply pump) 206 while being branched in directions indicated arrows F1 and F2 illustrated in
The water-supply rollers 307 and 308 each have a lower side portion immersed in the humidifying liquid L supplied by the pump 206 to be accumulated in the bottom portion of the water-supply tank 309 through the water-supply holes 309a and 309b. The water-supply rollers 307 and 308 rotate in directions illustrated in
The humidifying liquid L held on the surfaces of the water-supply rollers 307 and 308 is further provided to the surface layers of the humidification rollers 305 and 306, and at the same time, is scraped by scraping rollers 303 and 304. Thus, the humidifying liquid L is provided to the surface layers of the humidification rollers 305 and 306 with the uniformity maintained. The scraping rollers 303 and 304 are each formed of a material such as stainless steel or steel on which hard chromium plating is performed on a surface thereof, for example.
As illustrated in
An electromagnetic solenoid (switching unit) SL (
How the humidification rollers 305 and 306 and the water-supply rollers 307 and 308 are driven in the state illustrated in
A driving force input gear G1 for inputting driving force is fixed to one end of the humidification roller 306 as illustrated in
When the humidification roller 306 is rotationally driven by the driving force from the drive motor M2 transmitted to the driving force input gear G1 as described above, all of the humidification roller 305, the water-supply rollers 307 and 308, and the scraping rollers 303 and 304, other than the humidification roller 306, are driven by the humidification roller 306 to rotate.
The sheet P that has entered the nip portion, formed by the pair of humidification rollers 305 and 306, to have the surfaces thereof provided with the humidifying liquid L, is guided by a sheet discharging guide 311 to be discharged from the humidification device 302.
A method for driving the water-supply rollers 307 and 308 will be described with reference to
Drive motors M3 and M4 serve as driving sources that generate driving force for respectively rotating the water-supply rollers 307 and 308. Input gears 324 and 323 respectively input the driving force to the water-supply rollers 307 and 308. The input gears 323 and 324 each are rotatably supported by one end portion of the corresponding one of the water-supply rollers 307 and 308, via a one-way-clutch mechanism. The one-way-clutch mechanism transmits the driving force from the drive motors M3 and M4 to the water-supply rollers 307 and 308 via the input gears 324 and 323, respectively. Thus, the water-supply rollers 307 and 308 are rotationally driven.
With an operation of the one-way-clutch mechanism provided to each of the input gears 323 and 324, the driving force is not transmitted from the drive motors M3 and M4 to the water-supply rollers 307 and 308 in the state illustrated in
The state transition between the states illustrated in
The humidification device 302 is in the state illustrated in
Then, the sheet P, on which the toner image has been transferred and fixed in the printer 500, is detected by a detection sensor 320 disposed on an upstream side of the humidification rollers 305 and 306. In step S8-4, the detection sensor 320 detects whether the leading edge of the sheet P has passed therethrough.
In step S8-5, the CPU turns off the drive motors M3 and M4 when T1 seconds have elapsed after the detection sensor 320 has detected the passing of the leading edge of the sheet P. In step S8-6, the CPU turns off the solenoid SL when T1 seconds have elapsed after the passing of the sheet P has been detected. As a result, in the humidification device 302, the water-supply rollers 307 and 308 respectively come into contact with the humidification rollers 305 and 306 (state transitions from
The sheet P enters the nip portion formed by the pair of humidification rollers 305 and 306 where the pair of humidification rollers 305 and 306 provides the humidifying liquid L to the surfaces of the sheet P.
Then, when a print job is terminated in step S8-7, the CPU turns off the drive motor M2 in step S8-8. In step S8-9, the CPU turns on the solenoid SL to move the water-supply rollers 307 and 308 away from the humidification rollers 305 and 306 (switch the state from
The time T1 described above is set in accordance with a conveyance speed of the sheet P and a distance between the detection sensor 320 and the nip portion formed by the humidification rollers 305 and 306. More specifically, the time T1 is set in such a manner that the humidifying liquid L that has moved from the water-supply rollers 307 and 308 to the humidification rollers 305 and 306 reaches the nip portion before the sheet P reaches the nip portion.
According to the first exemplary embodiment described above, the water-supply rollers 307 and 308 can be rotationally driven independently while being separated from the humidification rollers 305 and 306. As a result, the amount of water on the water-supply rollers 307 and 308 can be kept uniform without the humidifying liquid L being accumulated in the nip portion formed by the humidification rollers 305 and 306, before the recording medium reaches the nip portion formed by the humidification rollers 305 and 306.
In the present exemplary embodiment described above, the humidification rollers 305 and 306 are also rotated while being separated from the water-supply rollers 307 and 308. However, the present invention is not limited to this configuration. In the first exemplary embodiment, not only the water-supply rollers 307 and 308 but also the humidification rollers 305 and 306 are rotated in the separate state. Thus, the humidifying liquid L can be uniformly distributed on the humidification rollers 305 and 306. Therefore, even when the humidifying liquid L is unevenly distributed on the humidification rollers 305 and 306 after the previous print job in which the humidifying liquid L is provided to the sheet P from the humidification rollers 305 and 306, the humidifying liquid L can be uniformly distributed on the humidification rollers 305 and 306 before the next sheet P arrives in the next print job.
In the present exemplary embodiment described above, the humidification rollers 305 and 306 are in contact with each other when the water-supply rollers 307 and 308 rotate before the sheet P reaches the nip portion formed by the pair of humidification rollers 306 and 307. However, the present invention is not limited to this configuration. The humidification rollers 305 and 306 may be separated from each other when the water-supply rollers 307 and 308 rotate. When the humidification rollers 305 and 306 are separated from each other, a timing at which the humidification rollers 305 and 306 come in contact with each other needs to be set so that the sheet P can be nipped by the humidification rollers 305 and 306.
In the first exemplary embodiment described above, an example where the water-supply roller 307 (308) and the humidification roller 305 (306) are separated from each other when the water-supply rollers 307 and 308 rotate before the sheet P reaches the nip portion formed by the pair of humidification rollers 305 and 306, is described. However, the present invention is not limited to this configuration.
As illustrated in
The configuration of the present modification is the same as that of the first exemplary embodiment except for the contact and separate states between the water-supply roller 307 (308) and the humidification roller 305 (306) when the water-supply rollers 307 and 308 rotate. Thus, only the different part will be described.
Upon receiving the sheet supply signal, the CPU turns on the drive motors M2, M3, and M4. Thus, the water-supply rollers 307 and 308 independently rotate while the pair of humidification rollers 305 and 306 are separated from each other. In other words, the CPU rotates the water-supply rollers 307 and 308 in the state illustrated in
In the first exemplary embodiment and the modification described above, the configuration where the water-supply rollers 307 and 308 are moved away from the humidification rollers 305 and 306 by using the solenoid SL is described. However, the present invention is not limited to this configuration. The present invention may employ a configuration in which switching between the contact state and the separate state of the water-supply roller and the humidification roller is achieved with a cam as a switching unit, for example. Furthermore, the present invention may employ a configuration in which the humidification roller is moved away from the water-supply roller.
In the first exemplary embodiment and the modification described above, the two water-supply rollers 307 and 308 are disposed to respectively come into contact with the humidification rollers 305 and 306. However, the present invention is not limited to this configuration. More specifically, the present invention may employ a configuration where water is supplied to the pair of humidification rollers by a single water-supply roller as in Japanese Patent Application Laid-Open No. 2007-58026.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2014-010704, filed Jan. 23, 2014, and No. 2014-242590, filed Nov. 28, 2014, which are hereby incorporated by reference herein in their entirety.
Number | Date | Country | Kind |
---|---|---|---|
2014-010704 | Jan 2014 | JP | national |
2014-242590 | Nov 2014 | JP | national |