Humidifier with wick change indicator

Information

  • Patent Grant
  • 6237899
  • Patent Number
    6,237,899
  • Date Filed
    Friday, January 8, 1999
    25 years ago
  • Date Issued
    Tuesday, May 29, 2001
    23 years ago
Abstract
A humidifier includes a housing, a wick, a fan, and a wick change indicator. The housing has a upper and bottom portions. The bottom portion is formed with an air inlet and a reservoir. The reservoir holds water while supporting the wick. The wick is seated in the reservoir so that it is partially submerged in the water. The upper portion is formed with an air outlet with the fan mounted therein generally above the top of the wick. The wick change indicator generally includes at least one hygrometer and a display. At least one hygrometer is positioned within the airflow for measuring the exit-relative humidity of the airflow. The display is coupled to the hygrometer for indicating when the wick requires replacement based upon the measured exit-relative humidity reaching a predetermined value.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to an evaporative humidifier having a wick change indicator. More particularly, the present invention relates to a wick change indicator that monitors the performance of the wick to assess whether the wick requires replacement.




2. Description of the Prior Art




Humidifiers are useful in raising the humidity of air inside homes, particularly during periods of dry weather during the winter and heat inside a home causes the relative humidity within the home to be lowered to an uncomfortable level. Under these circumstances, it is beneficial to introduce moisture into the air. Several types of humidifiers for increasing humidity in a room are well known in the art, and include steam-type, ultrasonic, warm-air and evaporative humidifiers.




Certain humidifiers, and in particular the evaporative type, generally include a housing having an inlet, an outlet, and a reservoir for holding water, a water absorbing material seated partially submerged in the water of the reservoir, and a fan that is connected to the housing for creating an airflow. The water absorbing material is generally known as a wick in the art and is adapted to draw water in the upper non-emersed part by capillary action. The airflow created by the fan is directed to pass through the upper non-emersed portion of the wick to humidify the air in the room.




A problem associated with humidifiers that utilize wicks is that they tend to accumulate minerals from the water which blocks the capillary action of the wick. Accordingly, the performance of the wick degrades over time requiring replacement.




It is difficult to determine when a wick requires replacement by physical inspection or by monitoring the period of actual use. This is because both of these methods do not assess the actual performance of the wick. The wick will change color as a result of the absorption of various minerals over a period of a time. Since the minerals that exist in public water supplies vary from one municipality to another, practical replacement guidelines based only on a physical inspection and monitoring the length of use are not practical.




Commonly assigned U.S. Pat. No. 5,800,741 to Glenn et al. discloses an evaporative humidifier having a wick filter with color change indicator. The wick change indicator disclosed therein was premised upon a color change indicator that would change color after a period of use. As noted in the specification at Column 9, Lines 45-53, although the life of the wick filter is estimated to be approximately 6 weeks, the water supply can have an adverse effect on the color change indicator disclosed therein.




OBJECTS AND SUMMARY OF THE INVENTION




It is an object of the present invention to provide a humidifier with a wick change indicator.




It is a further object of the present invention to provide a wick change indicator that monitors the performance of the wick to assess whether the wick requires replacement.




It is another object of the present invention to provide a wick change indicator wherein the performance of the wick change indicator is not affected by the mineral content in the water supply.




It is yet another object of the present invention to provide a wick change indicator that is inexpensive and easy to manufacture.




In accordance with one form of the present invention, a humidifier includes a housing having an air inlet, an air outlet, and a reservoir for holding water. The reservoir supports a wick which is seated therein. A fan is provided within the housing for creating an airflow. The airflow enters the air inlet, passes through the wick for adding moisture to the air and exits through the air outlet. The exiting air has an exit-relative humidity associated therewith. A wick change indicator is also provided. The wick change indicator includes a hygrometer positioned within the airflow for measuring the exit-relative humidity of the airflow and a display coupled to the hygrometer for indicating when the wick requires replacement based upon the measured exit-relative humidity reaching a predetermined value. Preferably the predetermined value is approximately 87 percent.




In a preferred embodiment of the present invention, the hygrometer has a humidity sensitive element which is coupled to an indicating needle providing a visual display that the wick requires replacement. Preferably the humidity sensitive element is a metallic coil. The hygrometer may include a support plate with the display formed thereon. The display includes markings such that the needle is positioned with respect to the markings to provide an indication that the wick needs replacement. In an alternative embodiment the metallic coil has a tapered width that decreases from a central end to an external end of the coil for increased accuracy.




In another embodiment of the present invention, the hygrometer is provided as a chemically impregnated label. The label changes color as a function of humidity. The label has a first region that is light in color and darkens when the exit-relative humidity of the airflow reaches a first predetermined value. The label also has a second region that is light in color and darkens when the exit-relative humidity of the airflow reaches a second predetermined value. Either the first region or the second region define a set of indicia to form the display. Preferably the first predetermined value is approximately 87 percent and the second predetermined value is approximately 60 percent.




In yet another embodiment of the present invention, the hygrometer is provided in the form of an electrical-type hygrometer, e.g. a resistive or capacitive element whose value varies as a function of sensed humidity. The display is a liquid crystal type which is mounted to the housing and is calibrated to indicate that the wick requires replacement when the exit-relative humidity of the airflow falls below a predetermined humidity.




In still a further embodiment of the present invention, the wick change indicator includes a second hygrometer that measures the ambient-relative humidity. The wick change indicator has a means for comparing the exit-relative humidity with the ambient-relative humidity for indicating when the wick requires replacement.




The present invention is also directed to a method of monitoring the performance of a wick in a humidifier to determine replacement, includes the steps of:




(a) measuring the exit-relative humidity of the airflow as the airflow exits through the outlet of the housing; and




(b) providing an indication that the wick requires replacement when the exit-relative humidity falls below a predetermined value.




In the method, the predetermined value is preferably approximately 87 percent.




A preferred form of the humidifier having a wick change indicator of the present invention, as well as other embodiments, objects, features and advantages of this invention will apparent from the following detailed description of illustrative embodiments thereof, which is to be read in connection with the accompanying drawings.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is an exploded view of a preferred embodiment of the present invention;





FIG. 2A

is an elevational view of a display of a preferred embodiment of the present invention;





FIG. 2B

is a cross-sectional view through the display of a preferred embodiment shown in

FIG. 2A

;





FIG. 3

is an exploded view of a preferred embodiment of the present invention shown in

FIGS. 2A and 2B

;





FIG. 4

is a elevational view of a tapered metallic coil that can be used in a preferred embodiment of the present invention shown in

FIGS. 2A and 2B

;





FIG. 5

is a partial cross-sectional view through the upper portion of the housing illustrating an alternative embodiment of the present invention;





FIG. 6

is a elevational view of a display of an alternative embodiment of the present invention;





FIG. 7

is a partial exploded view of a preferred embodiment of the present invention that includes a label;





FIG. 8

is a exploded view of the label shown in

FIG. 7

;





FIG. 9

is a plan view of the label shown in

FIG. 7

;





FIG. 10

is a perspective view of an electrical hygrometer formed in accordance with the present invention with an attribute shown schematically;





FIG. 11

is a plan view of a liquid crystal display that is used in conjunction with the electrical hygrometer shown in

FIG. 10

;





FIG. 12

is a partial cross-sectional view through the upper portion of the housing illustrating an alternative embodiment of the present invention that has a second hygrometer;





FIG. 13

is a view of the display of the embodiment of the invention shown in

FIG. 12

when the humidifier is off and the ambient-relative humidity is low;





FIG. 14

is a view of the display of the embodiment of the invention shown in

FIG. 12

when the humidifier is off and the ambient-relative humidity is high;





FIG. 15

is a view of the display of the embodiment of the invention shown in

FIG. 12

when the humidifier is on, the ambient-relative humidity is low, and the wick is good;





FIG. 16

is a view of the display of the embodiment of the invention shown in

FIG. 12

when the humidifier is on, the ambient-relative humidity is high, and the wick is good;





FIG. 17

is a view of the display of the embodiment of the invention shown in

FIG. 12

when the humidifier is on, the ambient-relative humidity is low, and the wick is bad;





FIG. 18

is a view of the display of the embodiment of the invention shown in

FIG. 12

when the humidifier is on, the ambient-relative humidity is high, and the wick is bad;





FIG. 19

is an exploded view of the upper portion of the housing illustrating an alternative embodiment of the present invention that has a second hygrometer;





FIG. 20

is a view of the display of the embodiment of the invention shown in

FIG. 19

when the humidifier is off and the ambient-relative humidity is low;





FIG. 21

is a view of the display of the embodiment of the invention shown in

FIG. 19

when the humidifier is off and the ambient-relative humidity is high;





FIG. 22

is a view of the display of the embodiment of the invention shown in

FIG. 19

when the humidifier is on, the ambient-relative humidity is low, and the wick is good;





FIG. 23

is a view of the display of the embodiment of the invention shown in

FIG. 19

when the humidifier is on, the ambient-relative humidity is high, and the wick is good;





FIG. 24

is a view of the display of the embodiment of the invention shown in

FIG. 19

when the humidifier is on, the ambient-relative humidity is low, and the wick is bad;





FIG. 25

is a view of the display of the embodiment of the invention shown in

FIG. 19

when the humidifier is on, the ambient-relative humidity is high, and the wick is bad;





FIG. 26

illustrates the graphic details for the second indicating disk for forming the display of the embodiment of the invention shown in

FIG. 19

;





FIG. 27

illustrates the graphic details for the first indicating disk for forming the display of the embodiment of the invention shown in

FIG. 19

;





FIG. 28

is a view of a display of an alternative embodiment of the present invention that has a second hygrometer;





FIG. 29

is a cross-sectional view through the embodiment of the invention shown in

FIG. 28

;





FIG. 30

is a partial cross-sectional view through the embodiment of the invention shown in

FIG. 28

;





FIG. 31

is an isolated view of the shade configuration;





FIG. 32

is a view illustrating the operation of the shade at various reservoir levels;





FIG. 33

is a view of the display of the embodiment of the invention shown in

FIG. 28

when the humidifier is on, the ambient-relative humidity is low, and the wick is good;





FIG. 34

is a view of the display of the embodiment of the invention shown in

FIG. 28

when the humidifier is on, the ambient-relative humidity is low, and the wick is bad;





FIG. 35

is a view of the display of the embodiment of the invention shown in

FIG. 28

when the humidifier is on, the ambient-relative humidity is high, and the wick is good; and





FIG. 36

is a view of the display of the embodiment of the invention shown in

FIG. 28

when the humidifier is on, the ambient-relative humidity is high, and the wick is bad.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




The present invention is directed to a humidifier that has a wick change indicator. The wick change indicator monitors the performance of the wick to assess whether the wick requires replacement. The general features and operation of humidifiers that include a wick are known to those skilled in the art. Examples of humidifiers are described in U.S. Pat. No. 5,800,741 to Glenn et al. the disclosure of which is incorporated herein by reference. A brief summary of the operation of a humidifier having a wick change indicator is set forth below followed by a detailed discussion of the preferred embodiments of the wick change indicator.




Referring now to

FIG. 1

, a humidifier


10


in accordance with the present invention generally includes a housing


12


, a wick


14


, a fan


15


, and a wick change indicator


16


. The humidifier can also include a tank


18


and an air deflector


20


.




The housing has an upper portion and bottom portions


22


,


24


. The bottom portion


24


is formed with an air inlet


26


and a reservoir


28


. The reservoir


28


holds water while supporting the wick


14


. The tank


18


is removably engageable with the bottom portion


24


and supplies the reservoir


28


with water. The wick


14


is seated in the reservoir


28


so that it is partially submerged in the water. The upper portion


22


is formed with an air outlet


30


and has the fan


15


mounted therein generally above the top of the wick


14


. Generally, the upper portion


22


of the housing also supports a control


31


for regulating the fan


15


speed and thus the amount of moisture generated by the humidifier.




The wick


14


is fabricated from a material that absorbs fluids. Preferably the wick is made from expanded cotton/cellulose which has excellent capillary action soaking water in the reservoir up into the entire wick.




The fan


15


generates an airflow through the humidifier


10


. Preferably the fan


15


includes a plurality of fan blades


32


that are connected to a motor


34


for generating the airflow. The fan pulls dry outside air up through the moistened wick to provide an exiting airflow carrying moisture therein.




The wick change indicator


16


generally includes at least one hygrometer and a display. The at least one hygrometer is positioned within the airflow for measuring the exit-relative humidity of the airflow. The display is coupled to the hygrometer for indicating when the wick


14


requires replacement based upon the measured exit-relative humidity reaching a predetermined value. Preferably the predetermined value is set at 87 percent.




In the operation of the humidifier


10


, water from the tank


18


fills the reservoir


28


to a level so that the wick


14


is partially submerged. Water is drawn up into the non-immersed portion of the wick


14


by capillary action. As earlier discussed, the fan


15


generates an airflow that enters the humidifier


10


through the air inlet


26


, passing through the wick


14


where it picks up moisture and exits the humidifier


10


through the air outlet


30


. The wick change indicator


16


provides an indication that the wick requires replacement when the exit-relative humidity falls below a predetermined value.




Referring now to

FIGS. 2A

,


2


B and


3


, a preferred embodiment of the wick change indicator


16


includes a mechanical hygrometer


36


and a display


38


. The mechanical hygrometer


36


has a humidity sensitive element


40


and an indicating needle


42


coupled thereto for providing a visual display that the wick


14


requires replacement. Preferably the humidity sensitive element


40


is a metallic coil having a free end


41


and a central end


43


. As shown in

FIG. 3

, the indicating needle


4


is coupled to one end of the humidity sensitive element


40


with a shaft


44


that extends through a bearing


46


, which is supported by a support plate


48


. The shaft


44


has a thickened portion


45


formed with a slot


47


. The internal end


43


of the metallic coil is received by the slot


47


to form the connection between the coil and shaft


44


. The support plate


48


can be a separate part that is configured to attach to the housing


12


or it can be integrally formed as part of the housing


12


. As shown in

FIG. 2B

, the humidity sensitive element


40


is positioned within an interior portion of the humidifier


10


with the housing


12


and air deflector


20


being configured to ensure that the element


40


is exposed to the exiting airflow. The exiting airflow has previously been forced through the wick element to pick up moisture for release into a room. The humidity sensitive element


40


is responsive to an exit-relative humidity causing the associated indicating needle


42


to rotate and thus provide an indication of the wick performance. Where the humidity sensitive element


40


is a metallic coil, a holder


50


is preferably provided to restrain the free end


41


of the coil. The display


38


is formed on the support plate


48


and calibrated with markings based upon the exit-relative humidity to provide an indication that the wick needs replacement. As shown in

FIG. 2A

, the display


38


is calibrated to indicate the wick needs replacement when the exit-relative humidity falls below about 87 percent.




Since the hygrometer cannot differentiate between the humidifier being “off”, poor wick performance, or an exhausted water supply, the user must make such a distinction. Operating instructions to check these three possibilities upon an indication of low humidity exiting the humidifier allow the user to determine the cause of poor performance. In order to aid the user, the display


38


is also provided with an “Off/Fill” indicator as shown in

FIG. 2A

for providing visual indication that the humidifier is either off or needs to be filled with water. This position is indicated when the exit-relative humidity or sensed humidity by the hygrometer is relatively low and below the threshold indicia for filter replacement. A stop pin


51


is provided at the “Off/Fill” position on the display


38


to ensure that the display


38


provides the “Off/Fill” indication even when the exit-relative humidity is very low.




The operation of the wick change indicator


16


illustrated in

FIGS. 2A

,


2


B and


3


will now be described. When the humidifier


10


is operating with a good wick


14


and the reservoir


28


is filled with water, the exit-relative humidity of the airflow will be high, generally above the predetermined threshold for indicating a wick change, (e.g., greater than 87%) and the wick change indicator


16


will provide a visual indication that the wick


14


is “good” i.e., the indicating needle


42


of the hygrometer will be positioned in the region designated as “Good” on the display


38


as shown in FIG.


2


A. As the performance of the wick


14


deteriorates with use, the exit-relative humidity of the humidifier


10


will also decrease. This will be evident to the user because the indicating needle


42


will move towards a position on the display


38


indicating that the wick


14


requires replacement. This position is designated as “Change” on the display


38


. When the needle of the hygrometer points to the region “Change” on the display and unit is operating with water in the reservoir, it is time to replace the wick filter


14


.




As earlier discussed, the display


38


also provides visual indication should the water level in the reservoir


28


be exhausted such that the exit-relative humidity is low or to indicate that the humidifier


10


is turned “off” and thus the exit-relative humidity would be equal to the ambient humidity. If the wick change indicator


16


is providing an indication that the unit is “off” or “fill”, the user will know to check to ensure water is provided in the supply tank


18


and/or that unit has been turned on. Once the tank


18


is filled and the unit turned on, the needle of indicator


16


will move from the “Off/Fill” position to indicate the condition of the filter.




In an alternative embodiment, the humidity sensitive element


40


is a metallic coil, in which the coil width is tapered from a central end


52


to an external end


54


of the coil as shown in FIG.


4


. The tapered width changes the rate of angular displacement of the indicating needle


42


allowing the region over which the display


38


is calibrated to be increased.




Referring now to

FIGS. 5 and 6

, an alternative embodiment of the present invention also includes a mechanical hygrometer


36


as described above and a display


38


. In this embodiment, the display


38


includes a dial


56


that is coupled to the humidity sensitive element


40


and an adjustable pointer


58


. As shown in

FIG. 6

, the dial


56


includes markings for indicating when the wick is good or old and requires replacement. The dial


56


rotates with respect to the pointer


58


. The pointer


58


is adjustable by the user to set an initial reading when a new wick is installed. As the performance of the wick deteriorates over time, the dial


56


will rotate based upon sensed exiting relative humidity to indicate when the wick needs replacement.




Referring now to

FIGS. 7

,


8


and


9


, a further embodiment of the wick change indicator


16


is a label


60


that is impregnated with a chemical that changes color as a function of humidity. As shown in

FIG. 9

, the label


60


has a first and second regions


62


,


64


. The first region


62


is light in color and darkens when the exit-relative humidity of the airflow reaches a first predetermined value. The second region


64


is also light in color and darkens when the exit-relative humidity of the airflow reaches a second predetermined value. Either the first region


62


or the second region


64


define a set of indicia to form the display indicating the wick


14


requires replacement. Preferably the first predetermined value is approximately 87 percent and the second predetermined value is approximately 60 percent. As shown in

FIG. 8

, the label


60


can be provided with a support plate


66


for attaching the label to the upper portion


22


of the housing


12


. The support plate


66


is formed with an opening


68


through its center to insure that the label makes contact with the exiting airflow. The label


60


can be mounted in the position shown in

FIG. 1

for the wick change indicator


16


. Preferably the label


60


is mounted in the center of the air outlet


30


as shown in FIG.


7


. In an alternative embodiment, the second region is dark in color. In this embodiment the label


60


will indicate that the wick should be replaced when the humidifier


10


is turned off. If the wick


14


is good and the humidifier


10


is turned on, the indication to replace the wick


14


will then disappear.




Referring now to

FIGS. 10 and 11

, a preferred embodiment of the wick change indicator


16


includes an electrical hygrometer


70


and a liquid crystal display


72


. The electrical hygrometer


70


includes a sensing element


74


and a relay amplifier


76


. The sensing element


74


has alternate metal conductors


78


on small flat plate


80


with a plastic coating


82


. The electrical hygrometer


70


is mounted to the housing


12


within the exiting airflow. The electrical hygrometer


70


is connected to the liquid crystal display


72


and is calibrated to have the display


72


indicate that the wick requires replacement when the exit-relative humidity of the airflow falls below a predetermined humidity.




In the preferred embodiments described with reference to

FIGS. 1 through 10

, the wick change indicator


16


included only one hygrometer to measure the exit-relative humidity of the airflow generated by the fan


15


. In alternative embodiments of the invention, described below the wick change indictor


16


includes a second hygrometer for measuring the ambient-relative humidity, and means for comparing the exit-relative humidity with the ambient-relative humidity for indicating when the wick


14


requires replacement.




Referring now to

FIG. 12

, a preferred embodiment of a wick change indicator


16


includes first and second hygrometers


84


,


86


for forming a display


88


in accordance with the present invention. The first hygrometer


84


is located within the humidifier


10


to measure the exit-relative humidity whereas the second hygrometer


86


is positioned on the exterior of the humidifier


10


to measure the ambient-relative humidity. Both the first and second hygrometers


84


,


86


share a shaft


90


that extends through a bearing


92


, which is supported by a support plate


94


. The support plate


94


can be a separate part that is configured to attach to the housing


12


or it can be integrally formed as part of the housing


12


. The first hygrometer


84


has a first humidity sensitive element


96


and a first indicating needle


98


coupled by the shaft


90


. Where the first humidity sensitive element


96


is a metallic coil similar to that shown in

FIG. 3

, a first holder


100


is preferably provided to restrain the free end of the coil. The second hygrometer


86


has a second humidity sensitive element


102


and a second indicating needle


104


coupled by a sleeve


106


that rides the shaft


90


so that both the shaft


90


and sleeve


106


can rotate independently of each other. Similarly where the second humidity sensitive element


96


is a metallic coil, a second holder


108


is preferably provided to restrain the other end of the coil. The first indicating needle


98


and the second indicating needle


104


form the display


88


for providing an indication that the wick


14


requires replacement. Preferably the wick change indicator


16


is provided with a window


110


for protection.




Referring now to

FIGS. 13 through 18

, the operation of the wick change indicator


16


shown in

FIG. 12

will be explained. When the unit is off and not working, the humidity inside the humidifier will be substantially identical to the ambient-relative humidity outside of the humidifier. Thus both the first and second hygrometers


84


,


86


would indicate the same reading whether the ambient-relative humidity is low or high as shown in

FIGS. 13 and 14

respectively. However, when the ambient-relative humidity is low, a good wick


14


installed in the humidifier


10


, and the humidifier


10


is turned on, there is a large difference, D


1


, between the ambient-relative humidity and the exit-relative humidity values as shown in FIG.


15


. This is because a good wick will be saturated with water and create a high exit-relative humidity value. This difference is thus a measure of the wick


14


condition. A large difference between the first and second hygrometers


84


,


86


indicates that the wick


14


is good and functioning well. Similarly a small difference generally indicates that the wick


14


is bad and needs to be replaced as shown in FIG.


17


.




Referring now to

FIGS. 16 and 18

, when the ambient-relative humidity is already high, it is difficult to determine whether the wick


14


needs to be replaced. This is due to the fact that the efficiency of the humidifier


10


decreases exponentially as a function of the ambient-relative humidity. Thus, a dry room will be easier to humidify than a humid room. Thus the wick change indicator


16


, at this condition cannot tell the difference between a good or a bad wick. This problem can be overcome through use of appropriate user instructions.




Referring now to

FIG. 19

, a preferred embodiment of a wick change indicator


16


includes first and second hygrometers


112


,


114


adjacently arranged for forming a display


116


in accordance with the present invention. The first hygrometer


112


is located within the humidifier


10


to measure the exit-relative humidity. Preferably the second hygrometer


114


is also located within the humidifier


10


, but is provided with an isolation housing


118


that includes openings


119


to measure the ambient-relative humidity. Preferably both the first and second hygrometers


112


,


114


share a support plate


120


that can be either a separate part that is configured to attach to the housing


12


or it can be integrally formed as part of the housing


12


. The first hygrometer


112


has a first humidity sensitive element


122


and a first indicating disk


124


coupled by a first shaft


126


that extends through a bearing


127


, which is supported by the support plate


120


. Where the first humidity sensitive element


122


is a metallic coil similar to that shown in

FIG. 3

, a first holder


128


is preferably provided to restrain the free end of the coil. The second hygrometer


114


has a second humidity sensitive element


130


and a second indicating disk


132


coupled by a second shaft


134


that extends through a bearing


135


, which is supported by the support plate


120


. Similarly where the second humidity sensitive element


122


is a metallic coil, a second holder


136


is preferably provided to restrain the free end of the coil. Further, when metallic coils are used for both the first humidity sensitive element


122


and the second humidity sensitive element


130


, one of the coils is arranged in a clockwise manner with the other in a counter clockwise manner. Referring now to

FIGS. 26 and 27

, the first indicating disk


124


and the second indicating disk


132


are each provided with graphic details to form the display


116


to provide an indication that the wick


14


requires replacement. Preferably the wick change indicator


16


is provided with a window


138


for protection and a reflective background


140


.




Referring now to

FIGS. 20 through 25

, the operation of the wick change indicator


16


shown in

FIG. 19

will be explained. When the unit is off and not working, the humidity inside the humidifier will be substantially identical to the ambient-relative humidity outside of the humidifier


10


. Thus both the first and second hygrometers


112


,


114


would indicate the same reading whether the ambient-relative humidity is low or high as shown in

FIGS. 20 and 21

respectively. However, when the ambient-relative humidity is low, a good wick


14


installed in the humidifier


10


, and the humidifier


10


is turned on, there is a large difference between the ambient-relative humidity and the exit-relative humidity values as shown in FIG.


22


. This is because a good wick will be saturated with water and create a high exit-relative humidity value. This difference is thus a measure of the wick


14


condition. A large difference between the first and second hygrometers


112


,


114


indicates that the wick


14


is good and functioning well. Similarly a small difference generally indicates that the wick


14


is bad and needs to be replaced as shown in FIG.


24


.




Referring now to

FIGS. 23 and 25

, when the ambient-relative humidity is already high, it is difficult to determine whether the wick


14


needs to be replaced for the same reasons described above with regard to the embodiment depicted in FIG.


12


. Again this problem can be overcome through use of appropriate user instructions.




Referring now to

FIGS. 28

,


29


, and


30


, another embodiment of a wick change indicator


16


includes first and second hygrometers


142


,


144


adjacently arranged for forming a display


154


in accordance with the present invention. Both the first and second hygrometers


142


,


144


share a support plate


146


and a fixed shaft


147


. The fixed shaft


147


extends through the support plate


146


having a first end


151


and a second end


153


extending from opposite sides of the support plate. The first hygrometer


142


is located within the humidifier


10


to measure the exit-relative humidity. Preferably the second hygrometer


144


is also located within the humidifier


10


, but is provided with an isolation housing


148


that includes openings


149


to allow the second hygrometer


144


to measure the ambient-relative humidity. The first hygrometer


142


has a first humidity sensitive element


150


that is attached to the first end


151


of the fixed shaft


147


. Similarly the second hygrometer


144


has a second humidity sensitive element


152


that is attached to the second end


153


of the fixed shaft


147


. Preferably the first and second humidity sensitive elements


150


,


152


are metallic coils provided with graphic details at their free ends to form a display


154


as shown in FIG.


28


. Preferably the wick change indicator


16


also includes a shade


156


that is attached to a float


158


through a link


160


to provide an indication as to whether there is water in the reservoir


28


of the humidifier


10


. When the humidifier is completely dry, the float


158


and the shade


156


will be fully seated. As the reservoir is filled with water the float


158


lifts the shade


156


as shown in FIG.


32


.




Referring now to

FIGS. 33 through 36

, the operation of the wick change indicator


16


shown in

FIGS. 28 through 30

will be explained. When the ambient-relative humidity is low, a good wick


14


installed in the humidifier


10


, and the humidifier


10


is turned on, there is a difference between the ambient-relative humidity and the exit-relative humidity values as shown in

FIG. 33

which provides an indication that the wick is good. However, when the ambient-relative humidity is low, a bad wick


14


is installed in the humidifier


10


, and the humidifier


10


is turned on, there is generally only a small difference between the ambient-relative humidity and the exit-relative humidity values as shown in

FIG. 34

which provides an indication that the wick is bad.




Referring now to

FIGS. 35 and 36

, when the ambient-relative humidity is already high, it is difficult to determine whether the wick


14


needs to be replaced for the same reasons described above with regard to the embodiment depicted in FIG.


12


. Again this problem can be overcome through use of appropriate user instructions.




Although illustrative embodiments of the present invention have been described herein with reference to the accompanying drawings, it is to be understood that the invention is not limited to those precise embodiments, and that various other changes and modifications may be effected by one skilled in the art without departing from the scope or spirit of the invention.



Claims
  • 1. A humidifier for providing moisture into an airflow to humidify air in a room having an ambient-relative humidity, the humidifier comprising:a housing having an air inlet, an air outlet, and a reservoir for holding water; a wick which is seated in the reservoir; a fan provided within the housing for creating the airflow, the airflow entering the air inlet, passing through the wick for adding moisture to the air and exiting through the air outlet into the room, the exiting air having an exit-relative humidity associated therewith; and a wick change indicator which includes: a hygrometer positioned within the airflow for measuring the exit-relative humidity of the airflow; and a display coupled to the hygrometer for indicating when the wick requires replacement based upon the measured exit-relative humidity reaching a predetermined value.
  • 2. A humidifier as defined in claim 1, wherein said predetermined value is approximately 87 percent.
  • 3. A humidifier as defined in claim 1, wherein said hygrometer comprises a humidity sensitive element and an indicating needle coupled to said humidity sensitive element for providing a visual display that said wick requires replacement.
  • 4. A humidifier as defined in claim 1, wherein said display includes indicia to provide visual indication that said reservoir is empty.
  • 5. A humidifier as defined in claim 1, wherein the display includes indicia to provide visual indication that the humidifier is off.
  • 6. A humidifier as defined in claim 3, wherein said humidity sensitive element is a metallic coil.
  • 7. A humidifier as defined in claim 3, wherein said hygrometer further comprises a support plate with said display formed thereon and wherein said display has markings such that said needle is positioned with respect to said markings to provide an indication that said wick needs replacement.
  • 8. A humidifier as defined in claim 6, wherein said metallic coil has a tapered width that decreases from a central end to an external end of said coil.
  • 9. A humidifier as defined in claim 1, wherein said hygrometer includes:a label that is impregnated with a chemical that changes color as a function of humidity, said label having: a first region that is light in color and darkens when the exit-relative humidity of the airflow reaches a first predetermined value; and a second region that is light in color and darkens when the exit-relative humidity of the airflow reaches a second predetermined value, wherein one of said first region and said second region define a set of indicia to form said display.
  • 10. A humidifier as defined in claim 9, wherein said first predetermined value is approximately 87 percent and said second predetermined value is approximately 60 percent.
  • 11. A humidifier as defined in claim 1, wherein said hygrometer is an electrical type and said display is a liquid crystal type mounted to the housing and is calibrated to indicate that the wick requires replacement when the exit-relative humidity of the airflow falls below a predetermined humidity.
  • 12. A humidifier as defined in claim 1, further comprising a second hygrometer to measure the ambient-relative humidity and including a means for comparing said exit-relative humidity with said ambient-relative humidity for indicating when the wick requires replacement.
  • 13. A room humidifier comprising:a housing having an air inlet, an air outlet, and a reservoir for holding water a wick element in fluid communication with said water; a fan positioned within said housing for creating an airflow, the airflow entering said housing through said inlet, passing through said wick element to add moisture thereto and exiting through said outlet, said exiting air having a relative humidity associated therewith; and a hygrometer positioned within the exiting airflow for measuring the relative humidity of the exiting airflow, said hygrometer being calibrated to provide visual indication that said wick requires replacement.
  • 14. A room humidifier as defined in claim 13, wherein said hygrometer provides visual indication that said wick requires replacement when the relative humidity of the exiting airflow reaches a predetermined value.
  • 15. A room humidifier as defined in claim 13, wherein said hygrometer comprises a humidity sensitive element and an indicating needle coupled to said humidity sensitive element.
  • 16. A room humidifier as defined in claim 15, wherein said humidity sensitive element is a metallic coil.
  • 17. A room humidifier as defined in claim 16, wherein said metallic coil has a tapered width that decreases from a central end to an external end of said coil.
  • 18. A room humidifier as defined in claim 13, wherein said hygrometer includes:a label that is impregnated with a chemical that changes color as a function of humidity, said label having: a first region that is light in color and darkens when the relative humidity of the exiting airflow reaches a predetermined value; and a second region that is dark in color, wherein one of said first region and said second region define a set of indicia for indicating when the wick requires replacement based upon the relative humidity of the exiting airflow reaching a predetermined value.
  • 19. A room humidifier as defined in claim 18, wherein said predetermined value is approximately 87 percent.
  • 20. A room humidifier as defined in claim 13, further comprising a second hygrometer to measure the ambient-relative humidity and including a means for comparing said exit-relative humidity with said ambient-relative humidity for indicating when the wick requires replacement.
  • 21. A method of monitoring a performance of a wick in a room humidifier to determine replacement, the humidifier including a housing with an inlet, an outlet, and a reservoir for holding water, the wick being seated in the reservoir, and a fan for creating an airflow with an exit-relative humidity, the airflow entering the inlet, passing through the wick and exiting through the outlet, said method comprising the steps of:(a) measuring the exit-relative humidity of the airflow as the airflow exits through the outlet of the housing; and (b) providing an indication that the wick requires replacement when the exit-relative humidity falls below a predetermined value.
  • 22. A method of maintaining the performance of a room humidifier including a reservoir, a wick extending into the reservoir, a fan for creating an airflow through the wick, a hygrometer for measuring a humidity level of the airflow exiting the wick, and an indicator for indicating when the humidity level in the airflow exiting the wick drops below a predetermined value, comprising:operating the humidifier such that the wick draws water from the reservoir and the fan causes air to flow through the wick, and replacing the wick when the indicator indicates that the humidity level has dropped below the predetermined value.
  • 23. A method as described in claim 22, including the step of providing an indicator signal from the indicator advising a user to replace the wick when the humidity level has dropped below the predetermined value.
  • 24. A method as described in claim 22, including the step of indicating to a user that a drop in the humidity level below the predetermined value may be due to conditions other than poor wick performance.
  • 25. A method as described in claim 22, including comparing the humidity level measured by said hygrometer with a second humidity level measured by a second hygrometer, and replacing the wick when the difference between said humidity levels is less than a preselected amount.
  • 26. A room humidifier comprising:a housing having an air inlet, an air outlet, and a reservoir for holding water a wick element in fluid communication with said water; a fan positioned within said housing for creating an airflow, the airflow entering said housing through said inlet, passing through said wick element to add moisture thereto and exiting through said outlet, said exiting air having a relative humidity associated therewith; and a hygrometer positioned within the exiting airflow for measuring the relative humidity of the exiting airflow, said hygrometer being calibrated to provide visual indication when said reservoir is empty.
  • 27. An apparatus for humidifying the air in an environment and comprising:an exhaust air stream; a water reservoir having a first condition wherein water is contained therein and a second condition wherein said water is depleted, and adapted in said first condition for providing moisture to said air stream such that said air stream has a higher humidity level during said first condition and a lower humidity level during said second condition; and a humidity sensor positioned in said exhaust air stream to sense said higher and lower humidity levels and having an indicator, said indicator providing an indication of said humidity level to thereby indicate whether said water reservoir is in said first or second condition and alert a user when said reservoir needs refilling.
  • 28. An apparatus for humidifying the air in an environment and comprising:an exhaust air stream; a water reservoir; an evaporation element having a desirable condition wherein water is properly wicked from said water reservoir and an undesirable condition wherein water is not properly wicked from said water reservoir and adapted in said desirable condition for evaporation moisture to said air stream such that said air stream has a higher humidity level during said desirable condition and a lower humidity level during said undesirable condition; and a humidity sensor positioned in said exhaust air stream to sense said higher and lower humidity levels and having an indicator, said indicator providing an indication of said humidity level to thereby indicate whether said evaporation element is in said desirable or undesirable condition and alert a user when said evaporation element needs replacement.
Parent Case Info

This application claims the benefit of U.S. Provisional Application No. 60/072,378 filed Jan. 9, 1998.

US Referenced Citations (13)
Number Name Date Kind
1970301 Frankel Aug 1934
2059846 Bulger Nov 1936
2114105 Gerber Apr 1938
2411041 Kahn Nov 1946
3425388 West Feb 1969
4150571 Hayes et al. Apr 1979
4210278 Obler Jul 1980
4687050 Podlipnik Aug 1987
5285960 Zografos Feb 1994
5309726 Asbridge May 1994
5364024 Lin Nov 1994
5800741 Glenn et al. Sep 1998
5971205 Michaels et al. Oct 1999
Provisional Applications (1)
Number Date Country
60/072378 Jan 1998 US