The invention relates to a device and a method for dehumidifying and control of humidity inside an enclosure comprising electrical equipment.
Electric equipment which is intended to be located where it might be exposed to humid environment or water is often protected by a waterproof enclosure. However, there might be small entrances, e.g. gaps, small holes or diffusive leakages, through which water might enter into the enclosure. To make these cabinets completely waterproof is often a costly procedure and in many cases water, e.g. mist or humid air, may enter into the cabinet already when the product is brand new. Even if the products are made completely waterproof they may be defect due to degradation at normal use, unexpected impacts or violence on the product or exposure to the environment, e.g. sun, wind and rain, which may lead to a degradation of the water proof protecting system so that water or humid air may enter into the cabinet. There is also a risk that moisture or water will come into the cabinet when it is opened for maintenance work. For whatever reason moisture is trapped inside the cabinet, the moisture will cause corrosion problems inside the cabinet if the humidity not is controlled.
The size of the cabinet intended to be dehumidified by the present invention may be in a wide range of varying sizes, e.g. from 2 to 500 litres (0.002 to 0.500 cubic metres). These sizes represent a large number of different low power dissipating equipment for which a long term corrosion protection is desired. For dehumidification of equipment of such sizes as discussed above, it is usually difficult to install dehumidification or ventilation devices generally used in the field of dehumidification. These devices usually comprise some kind of active dehumidification unit, e.g. heating elements, fans and venting conduits, and are in general rather bulky and hard to fit into small spaces. The rather complex construction of such a system also makes them expensive and an advanced construction further contributes to a risk that something in the construction may malfunction and need to be serviced at irregular times in order to work. In many cases, the cabinets for which the dehumidification device is intended to be used are located at inconvenient places or distant from the maintenance personal which makes such maintenance work costly and time consuming.
As of today, one commonly used type of protection for the inside of an enclosure, comprising electric equipment, is to use watertight seals and attach a drying capsule with an absorbent which absorbs the moisture inside the enclosure. This way of making the equipment make the freedom in designing the enclosures of the equipment rather limited since it is important that the sealings are diffusion tight in order to have a low maintenance cost. In such a system, it is often hard to know how to dimension the dehumidification device in order to not become unnecessary space requiring while still having a sufficient load capacity in order to not need to be changed to often. In order to function in a desired manner there is either a need for some kind of indicating system which indicates when the absorbent is full or some kind of regular service when the absorbent shall be checked and may be switched if desired. In either case there is a need to physically open the enclosure and replace the dehumidification capsule. Regardless of how such a dehumidification device is dimensioned there will always be a maintenance need to regularly exchange the drying capsule in order to keep the moisture level in the enclosure below acceptable levels. The long-term cost will therefore be high due to the need of maintenance personnel to check the capsule on site and perform a change when necessary.
There have been suggested some other solutions to the problem with moisture associated with electric equipment which do not involve a drying capsule. One solution is described in U.S. Pat. No. 6,196,003 in which a heating element is used for dehumidifying oil filled electrical apparatuses in order to protect the oil from water. In DE 25 349 09 a dehumidification system for a substation for a mobile network connection is described. According to the idea disclosed therein, a sensor is used as dew point detector which switches on a heater in the substation when dew is detected. However, it is not disclosed how the moisture is removed in these systems but merely how they prevent the moisture from condensing and thus not provides a dehumidified environment for the electrical equipment.
Also EP 368 382 describes a device for dehumidification of an enclosure comprising electrical equipment in which the moisture is removed from the inside of the enclosure. In this device, a cooling element is located to be in contact with the air inside and condense dew from the inside air to be collected in a receptacle wherefrom it is allowed to be guided through a conduit out of the enclosure. However, this device will probably not work very efficient unless there are quite large amounts of water to be condensed. In case there are small amounts of water to be condensed, there will most probably be a problem of transporting the condensed water to the outside. First, in order to make the droplets to fall down into the receptacle, they need to be of a certain size before they will start to travel down by gravity for example. Furthermore, if the outlet conduit is too small, the water may adhere to the inside of the conduit due to capillary forces. On the contrary, if the conduit is too big, moisture in the form of humid air may enter into the enclosure from the outside.
Hence, there is a need for a better dehumidification unit which is still rather small to be fitted into the enclosure without any major modifications. Preferably, the dehumidification shall be able to work continuously without any necessary periodical maintenance work. Even more preferably, the dehumidification unit will allow the enclosure to not necessarily be completely water tight in all sealing so as to allow a greater freedom of design and avoiding a need of over duly precision in the manufacture of the enclosure and its connecting edges. Furthermore, there is a need for an improved dehumidification system which will work satisfactorily in transporting the condensed water from the inside to the outside of the enclosure.
The present invention provides an improved device and method in order to achieve a satisfactory dehumidification of the inside of an enclosure comprising electrical equipment so as to prevent corrosion due to water or mist present in the enclosure. According to the invention, a dehumidifier comprising a heating element and a cooling element is mounted in connection with the enclosure in such a way that the cooling element is located to be in contact with the ambient air of the interior of the enclosure and the heating element is located to be in contact with the ambient air of the exterior of the enclosure. The dehumidifier is further provided with water guiding means which guides dew condensed at the cooling element to the heating element so that humidity from the air, condensed at the cooling element, may be transported to the heating element to be vaporised there. In order to provide an improved water transport, the water guiding means comprises a capillary structure.
This solution provides a simple arrangement for dehumidifying the air within a cabinet. The invention may be used for all kind of electrical equipment contained in a box or the like. One field of use may for example be base stations in a telecommunicating network.
According to an embodiment of the invention, the capillary structure is in contact with the heating element and adapted to guide water condensed at the cooling element to the heating element. The capillary structure may for example be a mat.
By using a capillary mat which is in contact with the heating element it will be possible to use the suction forces of the capillary mat to suck water to the heating element as water is vaporised at the same. An advantage by using capillary forces for the transport of water is that such a distributing system can work without being obliged to transport water by the use of gravity or any kind of pumping equipment. In this case, the water transport will mainly depend on the vaporisation rate which will free the capillaries at the heating element from water and thereby sucking new, condensed water to the heated capillaries. In this context, it is meant by “capillary mat” any kind of capillary structure which is able to suck a liquid by capillary forces.
In addition to have a first part of a capillary mat which covers at least a part of the surface of the heating element so as to vaporise condensed dew at the hot side, the dehumidifier may be provided with a second part of the capillary mat which covers at least a part of the surface of the cooling element so as to absorb dew condensed at the cold side. The first and second parts of the mat are connected to each other by water guiding means. In a certain embodiment, the water guiding means which connects the first part and the second part of the capillary mat may comprise a third part of the mat.
It shall be noted that the three parts of the mat may be either separate pieces or one entity comprising different regions. Furthermore, it might be advantageous to not provide the whole surface of the cooling element and/or the heating element with the mat. For example, allowing a part of the cooling surface not to be covered with the capillary structure will allow the condensing efficiency to increase since the cooling element will be in direct contact with the ambient air and not being insulated by the mat.
However, it is not necessary that the dehumidifier comprises the second and third capillary mat. In an alternative embodiment it may be possible to collect dew condensed at the cold side in a receptacle to which a part of the first capillary mat is in contact with. Preferably this receptacle is located below the cooling element so that the water will drop into the receptacle by means of gravity. The first capillary mat will then by capillary forces transport the collected water to the heating element whereby the dew is vaporised to the exterior of the enclosure.
In an embodiment of the invention, the heating element and the cooling element are formed as one entity having a first surface and a second surface wherein the heating element is located at the first surface and the cooling element is located at the second surface.
In a certain design, the surfaces are made as ordinary, flat surfaces. In this case, the element is preferably made as a relatively flat plate having the heating element and the cooling element located at opposite sides. In order to prevent heat transfer between the two sides, the plate may be provided with an insulation layer between the two sides.
To be noted, by surface is not necessary meant a flat, continuous structure but may for example on the micro structure scale comprise a porous structure, microfibers or fibers, wave shaped elements or of any desired shape having micro-structural irregularities. Furthermore, on the macro structural scale the elements may be spherical, cylindrical, concave or convex, flat with holes in it or of other geometrical shapes.
When the heating and cooling elements are constructed as one entity, the entity may comprise a peltier element which induces a heating element at one side and a cooling element at the other side. This embodiment provides the advantage of having one element which naturally creates a heating element and a cooling element when it is powered by DC.
In case the heating and cooling elements are constructed as one entity, e.g. a flat peltier element, wherein the first surface and the second surface are located opposite to each other, the third part of the capillary mat may be located at the outer side of the entity so as to guide water between the first part and the second part of the mat. This may be achieved by wrapping a capillary mat or structure around the entity (peltier element) so that the heating element, the cooling element and at least one edge part of the entity is covered by the mat. This provides an easy structure to produce and a relatively small element to be mounted to the enclosure.
In another embodiment, the cooling and heating entity is provided with one or several holes connecting said first, heating surface and said second, cooling surface. In this way, water may be guided from a first part of the mat located at one side through the holes to a second part of the mat located at the second side of the mat. A desired number of holes are preferably provided with a third part of the capillary mat in order to facilitate the transport of water from the cold side to the hot side.
In a similar embodiment as the one described above, i.e. an element comprising one or several holes connecting the first surface and the second surface of the cooling and heating entity, it is not necessary to provide the heating and cooling surfaces with a capillary mat but only the holes are provided with a capillary mat. However, the capillary mat in the holes are located in such a way that the capillary mat is in contact with the heating element and the cooling element within the holes so as to form one or several capillary columns for wicking of condensed water from the cold side to the warm side to be vaporised. It is of course also possible to make an embodiment which is a mixture of this embodiment and the foregoing one, i.e. to provide either the side comprising the heating element or the cooling element with a part of a capillary mat. For example, it might be favourable to provide the cold side with a capillary mat so as to absorb the condensed water in order to avoid water to drip from the cooling element and thus remain in the enclosure.
In the foregoing embodiments, the invention has been described as comprising a single element comprising both the heating element and the cooling element. It shall be noted that the principle of the invention will also work if the heating and cooling elements are separate units which are located at different locations. This might be favourable in view of constructional aspects in certain applications and also have the benefit of better isolating the heat and cold sources. However, in most applications, the combination of the heating and cooling elements as one entity will have the benefit of a compact and simple design with a short distance for transport of water between the elements.
The dehumidifier may be located at different locations in or in connection to the enclosure. In one embodiment the heating element and the cooling element are mounted in or adjacent to an outer wall of the enclosure. In case the heating and cooling elements are constructed as one entity, having its cooling side on the opposite side of the heating side, the element is preferably incorporated as a part of an outer wall of the enclosure, having its cooling element on the inside and its heating side on the outside.
As an alternative, the heating element and the cooling element may be mounted inside the enclosure whereby said heating element is connected to the outside of the enclosure via an air vent duct. In order to prevent re-vaporised water from re-entering the air inside the enclosure, the air vent duct should be tight to not allow the air leaving the enclosure to be in contact with the inside air of the enclosure.
In case the heating element and the cooling element are provided as different entities, it is of course possible to locate them at different locations, e.g. to locate the condensing element in the interior of the enclosure and the heating element adjacent to the wall in such a way that moisture will vaporise directly in the air exterior to the enclosure.
Hence, the present invention provides a dehumidification arrangement which is essentially maintenance free and can be fully automated in respect of humidity control and power consumption. Furthermore, the inventive arrangement will work without any moving parts and will be silent which makes it particularly suitable for all kind of domestic appliances or any kind of devices where a low level of noise is desired. Due to its simplicity, the arrangement will provide a reliable arrangement with little risk of failure or break down. The arrangement can also easily be scaled with respect to the size of to the enclosure and the drying capacity needed. Due to its relatively small size, the arrangement can easily be mounted on and integrated in existing enclosures with no or less efficient dehumidification devices. In the case of a compact, plate shaped heat and cooling device, e.g. a peltier element, it may be mounted in an outer wall or a lid for the enclosure and can easily be fitted to the enclosure by replacing the original wall or lid.
In addition, the dehumidification unit may be provided, if desired, with additional features such as a hygrostat in order to only be active when the humidity is above a certain level.
In order to achieve a more efficient dehumidification, the device may also be provided with a fan. However, such equipment will make the dehumidifier more complex and space requiring and is not required for most applications. If applied, the fan should usually not provide a strong flow of the air but rather a gentle mixing or stirring of the air inside so as to provide transport of humid air to the vicinity of the cooling element.
It shall also be noted that the invention could be useful for the reverse function, i.e. if the heating and cooling elements are switched. In the case of using a peltier element the cooling side and the heating side can easily be switched by changing the poles of the electricity. Hence, for example, a peltier element which is located in or near the wall could condense water from the outside and vaporise it on the inside in order to humidify the air inside the enclosure. By controlling the poles, for example in response to a hygrostat, the invention may be used to control the humidity of the interior air of the enclosure to be within a desired interval.
The invention further relates to a humidity control process for an enclosure comprising electrical equipment, said humidity control process comprising the steps of:
In a specific embodiment of the humidity control process is the condensed water transported for at least a part of its way from the cooling element to the heating element by means of capillary forces.
The humidity control process, which is mainly intended to be operated in order to dehumidify the air inside an enclosure, may also be used for the reversed function, i.e. to humidify the air inside the enclosure. This may be achieved in an easy way by switching the functionality of the heating element and the cooling element so that the flow of water may be reversed so as to humidify the air of the interior of the enclosure. In this case, the humidity control process preferably comprises a hygrometer which measures the humidity in the air and control the system to dehumidify the air when the moisture content of the air is above a certain level and reverse the function to humidify the air when the moisture content is below a certain value. An easy way of changing the functionality of the heating and cooling element is to use a peltier element, which comprises both elements, and change the poles of the current.
Embodiments of the invention will be described with reference to the following figures which disclose:
a A schematic view of the positioning of a heating and cooling element according to a first embodiment of the invention
b A schematic view of the positioning of a heating and cooling element according to a second embodiment of the invention
c A schematic view of the positioning of a heating and cooling element according to a third embodiment of the invention
d A schematic view of the positioning of a heating and cooling element according to a fourth embodiment of the invention
a A second embodiment of a dehumidifying element
b A first version of the embodiment of the dehumidifying element shown in
c A second version of the embodiment of the dehumidifying element shown in
In the following, different embodiments of the invention, i.e. a device for dehumidification of the inside of an enclosure comprising electrical equipment, will be described with reference to the figures. The embodiments (figures) aim to clarify how the different parts of the elements of the dehumidifier, e.g a heating element and a cooling element, may be mounted in connection with the enclosure and how the different constructive details of the dehumidifier.
As a general rule in these figures, solid arrows (when not associated with a number) indicate the flow of water or condensed humidity, i.e. water in liquid state. Dashed arrows indicate the flow of humid air or mist, i.e. the flow of water in a gaseous state.
In
In
In
In
In the schematic
In
In
As can be relatively easy understood, this arrangement provides an easy way for changing the flow of moisture to work in the opposite direction. The only thing which is needed to be done is to switch the heating element and the cooling element. An easy way of doing such a switch will be discussed more in detail in association with
As already mentioned in the general description part, it is not necessary that both the hot side and the cold side are provided with a mat. In
However, this embodiment will probably work better when there is a relatively large amount of moisture from the air to be condensed. Small droplets tend to stick to the cold wall and will not start to fall down until they have reached a certain size.
As shown in this embodiment, the capillary mat only covers the surface of the heating element and having a part of it reaching into the receptacle so as to be able to suck water from the receptacle to the heating element by capillary forces. By this construction there is no need to cover both sides of the heating and cooling entity 7 with a capillary mat. In addition, the condensing efficiency will be very good since the cooling element will be in direct contact with the air. Another advantage of this construction is that it may work as a moisture trap. If the hygroscopic pressure is larger outside than inside, water will start to travel from the outside to the inside, however, water coming to the inside will accumulate in the receptacle 15 and thus create a high hygroscopic pressure relatively quick resulting in the undesired flow of water from the outside to the inside will stop.
In an alternative of this embodiment the capillary mat could of course continue all the way and cover the lower edge part of the heating and cooling entity 7.
Still another embodiment of the heating and cooling elements of a dehumidifier is shown in
In
c shows an intersectional view of the element described in
A combination of the embodiments shown in
In
If there is a desire to reverse the process, the poles may be changed. By doing this, the cold side and hot side will switch. This means that the inventive concept of the idea does not only provide an efficient dehumidification device but also an efficient humidity controller. If there is a desire to keep the humidity within a desired range in the enclosure, the system may be provided with a hygrostat and means for alternating the current depending on the value of the hygrostat. When there is a desire to dehumidify, the element in contact with the interior of the enclosure will be the cold side and thereby condensing water which will be guided to the outside. On the other hand, if there is a need to humidify the air inside, the poles may be changed and the element will condense water on the outside and transport it to the inside where it is vaporised. Such an arrangement is in particular suitable for the embodiments where both sides are equally designed, e.g. the embodiments shown in
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP06/65920 | 9/1/2006 | WO | 00 | 2/19/2009 |