This application claims priority from Japanese Patent Application No. 2008-018162 filed Jan. 29, 2008. The entire content of this priority application is incorporated herein by reference.
The present disclosure relates to a humidity detecting device, and an image forming apparatus provided therewith.
There is a known art related to a sensor module, including a humidity sensor and a controller for scanning a proper measured value, that varies according to temperature change, from a detected value produced by the humidity sensor, based on a data table prepared with a setting value of temperature varied by a physical quantity changing device. However, in the art, when detecting humidity around an external apparatus such as an image forming apparatus, to use the sensor module including the controller results in a higher cost, thereby further increasing the cost for mounting the physical quantity changing device for controlling the variation of detected values.
The present invention has been made on the basis of the above circumstances, and provides a technology for reducing the cost for humidity detection as well as the errors of measured values. A humidity detecting device as one aspect of this invention comprises a detection unit for detecting a humidity and a controller for controlling the detection unit. The detection unit includes a humidity sensor for producing a humidity detection signal by detecting the humidity, a temperature sensor for producing a temperature detection signal by detecting a temperature surrounding the humidity sensor. The humidity sensor and the temperature sensor are connected by a common power supply. The controller includes an application circuit for applying a power supply voltage to the humidity sensor and the temperature sensor through the common power supply line, a read circuit for producing a read-out humidity value corresponding to the humidity detection signal and a read-out temperature value corresponding to the temperature detection signal, and a correction circuit for correcting the read-out humidity value based on the read-out temperature value.
According to the above configuration, the detection unit is provided only with sensor elements of the humidity sensor and the temperature sensor, thereby reducing the cost thereof. In addition, the detection unit includes a common power supply line connected to the humidity sensor and the temperature sensor, thereby reducing the number of signal lines connecting between the detection unit and the controller, and thus reducing the wiring cost. And also, supplying the voltage to both the humidity sensor and the temperature sensor via the common power supply line enables such as variation of the power supply to be absorbed. In short, the present configuration improves the accuracy of the humidity detecting device, and at the same time, reduces the cost thereof. Furthermore, even when the detected humidity varies according to the environmental temperature (as a result of depending on the property of the humidity sensor to be used), the correction of the correction circuit using such as, for example, a temperature correction table enables a humidity to be detected without depending on the environmental temperature.
In reference to
The detection unit 21 includes a humidity sensor 23 which is formed on the same sensor substrate 21a and detects humidity to generate a humidity detection signal Sh, a temperature sensor 24 which detects the temperature surrounding the humidity sensor 23 and generates a temperature detection signal St, and a common power supply line Lcom connected in common with the humidity sensor 23 and the temperature sensor 24 (here, for example, a thermistor).
Here, a polymer-based water-soluble humidity sensor is preferred for use as the humidity sensor 23. This is because the polymer-based water-soluble humidity sensor has a low cost and a wide humidity detection range, which is capable of preferably detecting humidity even in a high humidity environment. Additionally, since the humidity sensor 23 and the temperature sensor 24 are provided on the same substrate, the cost for the detection unit 21 is reduced.
The controller 22 includes a CPU (one example of an application circuit) 25 for applying the power supply voltage to the humidity sensor 23 and the temperature sensor 24 via the common power supply line Lcom.
The CPU 25 at the time of humidity detection applies an AC voltage at least to the humidity sensor 23 as a power supply voltage, since the polymer-based water-soluble humidity sensor requires an AC drive due to its property. The CPU 25 applies a first PWM signal (one example of a first voltage) PWM1 to a first terminal (one example of the one end) 23a in the humidity sensor and a first terminal 24a in the temperature sensor via a first PWM port (one example of a first application section) P1 and the common power supply line Lcom, in order to apply the AC voltage.
In addition, the CPU 25 applies a second PWM signal (one example of a second voltage) PWM2 having a reverse phase against the first PWM signal PWM1 to a second terminal (one example of the other end) 23b in the humidity sensor via a second PWM port (one example of a second application section) P2, in order to apply the AC voltage. In short, the humidity sensor 23 is driven in alternate current by a synthesized signal between the first PWM signal PWM1 and the second PWM signal PWM2. And also, the first PWM signal PWM1 and the second PWM signal PWM2 are respectively output through an output buffer 28.
The controller 22 also includes a first detection resistor R1, which is connected between the second terminal 23b in the humidity sensor and the second PWM port P2 and generates the humidity detection signal Sh by voltage division with the resistance of the humidity sensor 23, and a temperature detection resistor Rt, which is connected between the second terminal 24b in the temperature sensor and the ground and generates a temperature detection signal St by the voltage division with the resistance of the temperature sensor 24.
The CPU 25 also includes an A/D converter circuit (one example of a read circuit) 26. The A/D converter circuit 26 receives the humidity detection signal Sh via a first AD port AD1 and generates a read-out humidity value DSh as a digital value according to the humidity detection signal Sh. The A/D converter circuit 26 also receives the temperature detection signal St via a second AD port AD2 and generates a read-out temperature value DSt as a digital value according to the temperature detection signal St. The CPU 25 conducts a processing related to the humidity detection, based on the read-out humidity value DSh and the read-out temperature value DSt.
In addition, in the controller 22, the first PWM signal PWM1 supplied to the common power supply line Lcom is also supplied to the A/D converter circuit 26 via an input terminal Vref. Here, the A/D converter circuit 26 directly reads the first PWM signal PWM1 output from the first PWM port P1 as a reference voltage for comparison, so that the value of first, second, and third voltages can be read-out by comparing with the reference voltage (maximum value). Therefore, even when a variation of the output buffer 28 or of the power supply is present, an error of A/D conversion caused by the variation can be cancelled.
The CPU 25 also includes a ROM 27 storing, such as, a temperature correction table TB and control programs both related to the humidity detection. The CPU (one example of a correction circuit) 25 then corrects the read-out humidity value DSh based on the read-out temperature value DSt by using the temperature correction table TB.
Additionally, the impedance of the humidity sensor 23 changes according to the environmental temperature, due to the property of the humidity sensor 23 to be used. And therefore, in the present illustrative aspect, the CPU 25 uses, for example, the temperature correction table TB stored in the ROM 27 and corrects the read-out humidity value DSh based on the read-out temperature value DSt, as mentioned above. An example is described in the following.
The CPU 25 therefore uses, for example, the temperature correction table TB as illustrated in
Furthermore, the humidity detection signal (a detected voltage of the humidity sensor) Sh and the temperature detection signal (a detected voltage of the thermistor) St change according to fluctuations in the power supply voltage, and thus, each of the detected humidity and the detected temperature also changes.
As illustrated in
In particular, as can be seen from the temperature correction table TB in
In addition, due to the variation (fluctuation) of the power supply voltage toward the low pressure side, even when the read-out humidity value DSh is detected as being, for example, ‘12’ which is lower than the actual value, the detected temperature of the temperature sensor 24 is detected as 8 degrees C. which is also lower than the actual value, and consequently, as shown with an arrow A in
Additionally, due to the variation of the power supply voltage toward the high pressure side, even when the read-out humidity value DSh is detected as being, for example, ‘16’ which is higher than the actual value, the detected temperature is detected as 12 degrees C. which is also higher than the actual value, and consequently, as shown with an arrow B in
The detection unit 21 is provided only with sensor elements of the humidity sensor 23 and the temperature sensor 24, thereby reducing the cost for the detection unit 21. And also, the detection unit 21 includes the common power supply line Lcom connected to the humidity sensor 23 and the temperature sensor 24, thereby reducing the number of signal lines connecting between the detection unit 21 and the controller 22, and thus reducing the wiring cost. And also, supplying the voltage to both the humidity sensor 23 and the temperature sensor 24 through the common power supply line Lcom enables such as variation of the power supply to be absorbed. In short, the configuration of present illustrative aspect improves the accuracy of the humidity detecting device 20, and at the same time, reducing the cost thereof.
Furthermore, even when a detected humidity varies according to the environmental temperature (as a result of depending on the property of the humidity sensor 23 to be used), the correction of the CPU 25 by using the temperature correction table TB enables a humidity to be detected without depending on the environmental temperature.
In reference to
The difference from the previous illustrative aspect is that a humidity detecting device in this illustrative aspect changes the voltage level detected by a humidity detection resistor in accordance with the detected humidity range. That is, as shown in
Therefore, in this illustrative aspect, in addition to the configuration in the previous illustrative aspect, ‘means for changing detected voltage level’ is included in order to change the detected voltage level according to the detected humidity area. In what follows, an example structure is shown, in which detection sensitivity in a predetermined humidity area is improved, by accommodating the detection property of the humidity sensor by means of the above-mentioned means for changing detected voltage level.
In reference to
As shown in
When humidity is lower than or equal to a predetermined value, for example, lower than or equal to 40% RH, the CPU (one example of a selection circuit) 25 applies the first PWM signal PWM1 to the first terminal 23a in the humidity sensor at the time of humidity detection, and simultaneously, selects the third PWM port P3 from between the second PWM port P2 and the third PWM port P3, so that the third PWM signal PWM3 is applied to the second terminal 23b in the humidity sensor. Additionally, the waveform of the third PWM signal PWM3 is the same as that of the second PWM signal PWM2 shown in
In this case, since the second detection resistor R2 has a resistance value larger than that of the first detection resistor R1, a detected voltage (humidity detection signal Sh) increases as compared with the first detection resistor R1, and thus, as shown in
Next, in reference to
As shown in
When a humidity is equal to or higher than a predetermined value, for example, equal to or higher than 70% RH, the CPU 25 applies the first PWM signal PWM1 to the first terminal 23a in the humidity sensor at the time of humidity detection and simultaneously selects the third PWM port P3, so that the third PWM signal PWM3 is applied to the second terminal 23b in the humidity sensor.
In this case, since the second detection resistor R2 has a resistance value lower than that of the first detection resistor R1, the detected voltage (humidity detection signal Sh) decreases, and as can be seen from
Additionally, in second example, each value of the first detection resistor R1 and the second detection resistor R2 is set to a predetermined value, and at the same time, selection between the second PWM port P2 and the third PWM port P3 is appropriately conducted, so that, as shown in
In particular, as can be seen from
Next, referring to
The printer 1 illustrated in
And the toner image forming unit 4 includes developing units 51Y, 51M, 51C and 51B respectively storing yellow, magenta, cyan, and black toners, photosensitive drums 3, chargers 31 for uniformly charging the photosensitive drums 3, and scanner units 41 for forming an electrostatic latent image corresponding to image data by exposing a surface of the charged photosensitive drums 3 with, for example, a laser light. Additionally, regarding the scanner unit 41, the illustration of the most part is omitted, and only the section from which a laser light is finally emitted is shown.
Also, each of the developing units 51Y, 51M, 51C, and 51B has a developing roller 52 for providing toner onto the photosensitive drum 3, and develops a toner image corresponding to an electrostatic latent image formed on the photosensitive drum 3.
On the other hand, the paper feeder 9 is composed of a storage tray 91 for storing the paper sheet P and a pick-up roller 92 for delivering the paper sheet (the printing object) P. The paper sheet P stored in the storage tray 91 is then picked up one by one from the paper feeder 9 by the pick-up roller 92, and delivered to the paper carrying belt 6 via a carrying roller 98 and a registration roller 99.
The paper carrying belt 6 is constituted in an endless manner so as to travel integrally with the paper sheet P with the paper sheet P supported on the upper surface thereof. In proximity of positions opposing to each of the photosensitive drums 3, transfer rollers 61 are provided having a paper carrying belt 6 there-between. And, as can be seen from the paper carrying belt 6 illustrated in
The transfer roller 61 transfers to the paper sheet P delivered by the paper carrying belt 6 a toner image, which is formed on the photosensitive drum 3, with a transfer bias (for example, −10 to −11 μA, the maximum voltage is 6 kV) having a reverse polarity against the charged polarity of the toner applied to the gap between the transfer roller 61 and the photosensitive drum 3 by a high voltage controller (not shown).
In addition, the fixing unit 8 is composed of a heating roller 81 and a pressing roller 82, and fixes a paper sheet P, on which a toner image has been transferred, by heating and pressing as catching and conveying by the heating roller 81 and the pressing roller 82.
A printer controller 10 is composed of such as a controlling device employing a CPU not shown, and controls the general motion of the printer 1. The printer controller 10 also controls image forming processing of the toner image forming unit 4 based on a humidity detected by the humidity detecting device 50. In particular, for example, a bias for charging the toner in the toner image forming unit 4 is controlled according to a detected humidity, and a toner supply amount from the developing unit 51 to the photosensitive drum 3 is controlled according to the humidity. Or, a transfer bias to be applied to the transfer roller 61 is controlled according to a detected humidity, so that a toner image is preferably transferred onto the paper sheet P without depending on the humidity. In short, the printer controller 10 maintains a predetermined quality of a formed image based on a humidity detected by the humidity detecting device 50 without depending on the humidity.
Therefore, the configuration in further illustrative aspect enables the accuracy of the humidity detecting device 50 in the image forming apparatus 1 to be improved so that the quality of a formed image is improved, while at the same time, reducing the cost of the humidity detecting device 50.
The present invention is not limited to the illustrative aspects described in the above description made with reference to the accompanying figures, but the following aspects may be included in the technical scope of the present invention, for example.
(1) In each of the above illustrative aspects, a polymer-based water-soluble humidity sensor is used as the humidity sensor 23, and the humidity sensor 23 is driven in alternate current by using a first PWM signal PWM1 and a second PWM signal PWM2, however, the configuration is not limited to this. A humidity sensor of a type not requiring AC drive may also be used as the humidity sensor 23. And if so, a variable resistance humidity sensor is preferred, however, may not necessarily be so. In addition, the power supply voltage may also be any type that is applied to the humidity sensor and the temperature sensor via a common power supply line, and is not limited to two PWM signals. Further, this configuration is not limited to a PWM signal.
(2) In each of the above illustrative aspects, the first PWM signal PWM1, which is to be supplied to the common power supply line Lcom, is also supplied to the A/D converter circuit 26 via the input terminal Vref, however, this configuration may be omitted. Also, the output buffer 28 may also be omitted.
(3) In each of the above illustrative aspects, as a power supply signal for alternately driving the humidity sensor 23, two PWM signals (rectangular wave signal) having mutually reverse phases and 50% duty ratio are used, however, it is not limited to this. For example, the PWM signal is neither limited to a 50% duty ratio, nor a rectangular wave signal. The power supply signal may be any type that can alternately drive the humidity sensor 23, and may be, for example, trapezoid waves having mutually reverse phases.
(4) The example of means for changing detected voltage level in another illustrative aspect that changes the level of a detected voltage in accordance with a detected humidity range is not limited to the configuration described in the above examples. For example, as illustrated in
And as shown in
Furthermore, in the example shown in
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