The present disclosure relates to an HVAC unit and, more particularly, to an HVAC control system for a multi-blower unit.
This section provides background information related to the present disclosure which is not necessarily prior art.
Vehicles have been equipped with air conditioning systems (HVAC systems, climate control systems, etc.) for many years. Typically, these systems include a cooling cycle with an evaporator, condenser, compressor, etc., and refrigerant flows through the cooling cycle and changes temperature through the cycle. Air can flow over an evaporator of the cooling cycle to be chilled, and this chilled air can be delivered to the passenger cabin to thereby cool the passenger cabin.
Also, these HVAC systems can include a heater core that is heated by the vehicle engine. Air can flow over the heater core to be heated, and this heated air can be delivered to the passenger cabin to thereby heat the passenger cabin.
This section provides a general summary of the disclosure, and is not a comprehensive disclosure of its full scope or all of its features.
A climate control system for a vehicle having a first cabin area and a second cabin area is disclosed. The climate control system can include a ducting assembly with a first duct and a second duct. The first duct defines a first airflow path to the first cabin area, and the second duct defines a second airflow path to the second cabin area. The system also includes a blocking member that is moveably coupled to the ducting assembly. The blocking member is moveable between a plurality of positions to regulate airflow through at least one of the first and second ducts. An evaporator is disposed within the ducting assembly. The system also includes a first blower that blows air across the evaporator into at least one of the first duct and the second duct. The system further includes a second blower that blows air across the evaporator into at least one of the first duct and the second duct. Additionally, the system includes a controller that determines a first target airflow to be delivered to the first cabin area and a second target airflow to be delivered to the second cabin area. The controller also determines a total target airflow according to the determined first and second target airflows, and a first percentage of the total target airflow to be delivered by the first blower is defined according to the first target airflow, the second target airflow, and the total target airflow. The controller additionally determines which of the plurality of positions to place the blocking member to achieve substantially the total target airflow with the first blower providing the first percentage of the total target airflow. Moreover, the controller controls the first blower to provide the first percentage of the total target airflow and controls the blocking member to move to the determined one of the plurality of positions.
Also, a method of controlling a climate control system for a vehicle is disclosed. The vehicle includes a ducting assembly, an evaporator disposed in the ducting assembly, a first blower, a second blower, and a blocking member. The ducting assembly has a first duct that defines a first airflow path to a first cabin area, and the ducting assembly also has a second duct that defines a second airflow path to a second cabin area. The first and second blowers are each operable to blow air across the evaporator to at least one of the first and second ducts. The blocking member is moveable between a plurality of positions to regulate airflow through at least one of the first and second ducts. The method includes determining a first target airflow to be delivered to the first cabin area and a second target airflow to be delivered to the second cabin area. The method also includes determining a total target airflow according to the determined first and second target airflows. A first percentage of the total target airflow to be delivered by the first blower is defined according to the first target airflow, the second target airflow, and the total target airflow. The method further includes determining which of the plurality of positions to place the blocking member to achieve substantially the total target airflow with the first blower providing the first percentage of the total target airflow. Additionally, the method includes controlling the first blower to provide the first percentage of the total target airflow and controlling the blocking member to move to the determined one of the plurality of positions.
Still further, a method of controlling a climate control system for a vehicle is disclosed. The vehicle includes a ducting assembly, an evaporator disposed in the ducting assembly, a first blower, a second blower, and a blocking member. The ducting assembly has a first duct that defines a first airflow path to a first cabin area, and the ducting assembly also has a second duct that defines a second airflow path to a second cabin area. The first and second blowers are each operable to blow air across the evaporator to the first and second ducts. The blocking member is moveable between a plurality of positions to regulate airflow through the second duct. The plurality of positions include a closed position in which the blocking member substantially closes off the second duct, and the plurality of positions include a first open position and a second open position in which the blocking member allows different amounts of airflow through the second duct. The method includes determining a first target airflow to be delivered to the first cabin area and a second target airflow to be delivered to the second cabin area. The method also includes determining a total target airflow by adding the first and second target airflows. A first percentage of the total target airflow to be delivered by the first blower and a second percentage of the total target airflow to be delivered by the second blower are each defined according to the first target airflow, the second target airflow, and the total target airflow. Additionally, the method includes determining which of the plurality of positions to place the blocking member to achieve substantially the total target airflow with the first blower providing the first percentage of the total target airflow and the second blower providing the second percentage of the total target airflow. Furthermore, the method includes controlling the first blower to provide the first percentage of the total target airflow and controlling the blocking member to move to the determined one of the plurality of positions.
Further areas of applicability will become apparent from the description provided herein. The description and specific examples in this summary are intended for purposes of illustration only and are not intended to limit the scope of the present disclosure.
The drawings described herein are for illustrative purposes only of selected embodiments and not all possible implementations, and are not intended to limit the scope of the present disclosure.
Corresponding reference numerals indicate corresponding parts throughout the several views of the drawings.
Example embodiments will now be described more fully with reference to the accompanying drawings.
Referring initially to
The vehicle 10 can include a climate control system 19 suitable for adjusting air temperature within the passenger cabin 14. The climate control system 19 can have various components, which will be discussed in detail below, for delivering chilled air into the passenger cabin 14. The climate control system 19 can also be used for delivering heated air into the passenger cabin 14 using one or more of the control methods disclosed herein. Also, the climate control system 19 can be used for delivering unchilled or unheated air from outside the vehicle 10 using one or more control methods disclosed herein. However, the control methods of the climate control system 19 will be discussed below as delivering cooled air into the passenger cabin 14.
The system 19 can include a ducting assembly 20 with a plurality of outlet ducts 22, 24 (shown in
Referring now to
Moreover, the system 19 can include a cooling cycle (i.e., refrigeration cycle), which is generally indicated at 32. Of the cooling cycle 32, only an evaporator 34 is shown in
Commercially available refrigerant can continuously flow through the cooling cycle 32, and the temperature and pressure of the refrigerant can change as it does so. Specifically, low temperature and low pressure refrigerant can flow (e.g., from an expansion valve) through the evaporator 34, and warmer air from the blowers 28, 30 can flow across the evaporator 34 to be chilled before being introduced into the passenger cabin 14.
In some embodiments, the vehicle 10 can include only one climate control system 19, and that system 19 can include only one cooling cycle 32 having a single evaporator 34 (as well as a single condenser, compressor, expansion valve, etc.). This can reduce manufacturing costs of the vehicle 10. Regardless of the fact that the system 19 includes only a single cooling cycle 32, the system 19 can have sufficient cooling capacity for cooling vans, minivans, SUVs, and other large vehicles.
The climate control system 19 can additionally include at least one blocking member 36. The blocking member 36 can be a flat plate or door that is moveably coupled (e.g., pivotally coupled) to the ducting assembly 20, adjacent the upstream end of the rear outlet duct 24. The blocking member 36 can have a plurality of positions. For instance, in the embodiments illustrated, the blocking member 36 can have a first position 38a, a second position 38b, a third position 38c, a fourth position 38d, and a fifth position 38e. In the first position 38a (i.e., a closed position), the blocking member 36 can substantially close off the upstream end of the rear outlet duct 24. In each of the second through fifth positions 38b-38e (i.e., open positions), the blocking member 36 can be progressively pivoted away from the rear outlet duct 24 and can allow progressively more airflow through the rear outlet duct 24.
Each of the blowers 28, 30 can blow air along a respective airflow path, each of which is illustrated by an arrow at 39 and 41. The first blower 28 can blow air along a first airflow path 39, primarily through the front outlet duct 22 to the front cabin area 16, because the first blower 28 is substantially aligned with the front outlet duct 22. Also, the second blower 30 can blow air along a second airflow path 41, primarily through the rear outlet duct 24 to the rear cabin area 18, because the second blower 30 is substantially aligned with the rear outlet duct 22 and because the blocking member 36 is in the fifth position 38e. In other words, because the rear outlet duct 22 is fully open when the blocking member 36 is in the fifth position 38e, air from the second blower 30 can flow primarily through the rear outlet duct 22. When the blocking member 36 is in the fourth position 38d, the rear outlet duct 22 is partially closed, and as a result, the blocking member 36 can direct some of the air from the second blower 30 into the front outlet duct 22 (i.e., the second airflow path 41 would branch partially into the front outlet duct 22 and partially into the rear outlet duct 24). It will be appreciated, then, that the blocking member 36 can regulate airflow through the front and rear outlet ducts 22, 24.
It will be appreciated that the blocking member 36 can have any suitable number of positions 38a-38e and the blocking member 36 can be disposed at any predetermined angle or position relative to the rear outlet duct 24. Moreover, in some embodiments, the system 19 can include a plurality of blocking members 36. Also, the blocking member 36 can be moveably coupled on the front outlet duct 22 to substantially close off and alternatively allow airflow through the front outlet duct 22.
The climate control system 19 can further include a controller 40. The controller 40 can include various hardware, software, and other components similar to a computer. Specifically, the controller 40 can include a processor 42 and a memory device 44 (e.g., RAM and/or ROM). The processor 42 and memory device 44 can be conventional types. Also, the memory device 44 can include look-up tables, graphs, and other stored data as represented in
Moreover, the climate control system 19 can include user controls 46. The user controls 46 can include buttons, sliders, dials, or any other device with which a passenger can input control commands to the controller 40. For instance, the user can manually set a desired temperature for the passenger cabin 14 (e.g., a desired temperature for the front cabin area 16 and a different desired temperature for the rear cabin area 18). The user can also manually indicate whether to deliver air to the front or rear cabin areas 16, 18 or further specify where to direct the airflow within the passenger cabin 14 (e.g., toward the windshield, toward the floor, etc.).
Furthermore, the climate control system 19 can include a sun load sensor 47. The sun load sensor 47 can be a light-sensitive sensor of a known type, which is operable to detect an amount and intensity of sunlight falling on the vehicle 10. The sun load sensor 47 can also be operable to detect a sunlight intensity for the front cabin area 16 and a different sunlight intensity for the rear cabin area 18.
The climate control system 19 can additionally include one or more thermometers 49. The thermometer(s) 49 can be of any suitable type for detecting temperature inside the passenger cabin 14 and/or detecting ambient temperature outside the vehicle 10. In some embodiments the thermometer(s) 49 can detect a temperature within the front cabin area 16 and a different temperature within the rear cabin area 18.
Still further, the system 19 can include a passenger detection system 48 that is operable to detect the presence, absence, and location of passengers within the passenger cabin 14 (e.g., detects occupancy within the front and rear cabin areas 16, 18). The passenger detection system 48 can be an electronic system employing Hall effect sensors 50a, 50b that are mounted within the seats of the passenger cabin 14 (see
Thus, during operation, the controller 40 can control airflow output of the first and second blowers 28, 30 (e.g., by controlling voltage supplied to each) and can also control movement of the blocking member 36 between its positions 38a-38e to thereby regulate airflow to the front and rear cabin areas 16, 18. The voltage supplied to each blower 28, 30 and the position of the blocking member 36 can be controlled according to a method 60 represented in
The method 60 can begin in block 62, wherein the controller 40 determines how much airflow (airflow volume) should be delivered to the front cabin area 16 and how much airflow should be delivered to the rear cabin area 18. The target airflow to be delivered to the front cabin area 16 (i.e., first target airflow) is denoted as TF in
Then, in block 64, the controller 40 determines a total target airflow TT according to the first and second target airflow TF, TR. In the embodiments illustrated, the processor 42 adds the first and second target airflows to determine the total target airflow TT; however, the total target airflow TT could be determined according to any other suitable algorithm, taking the first and second target airflows TF, TR into account.
Next, in block 66, the controller 40 determines the percentage of the total target airflow volume TT that will be delivered by the first blower 28 (i.e., the first percentage). Also, the controller 40 also determines the percentage of the total target airflow volume TT that will be delivered by the second blower 30. Subsequently, in block 68, the controller 40 can determine which of the positions 38a-38e to move the blocking member 36. Then, in block 70, the controller 40 can operate the blower(s) 28, 30 according to the determinations made in block 66 and can position the blocking member 36 according to the determination made in block 68.
As will be discussed, the climate control system 19 can be operated such that the first blower 28 provides 100% of the total airflow volume TT in many cases. That is, the second blower 30 can remain OFF unless the first blower 28 is unable to provide some of the total airflow volume TT. The blocking member 36 can also be moved between its various positions 38a-38e such that the necessary amount of airflow is provided to each of the front and rear cabin areas 16, 18. Accordingly, as will be discussed, the system 19 can be operated very efficiently.
In some embodiments, the target airflows TF, TR can be determined by the controller 40 (block 62) by gathering data from the thermometer(s) 49, the sun load sensor 47, the passenger detection system 48, and/or the user controls 46. Specifically, the airflow targets TF, TR can be determined according to temperature(s) detected by the thermometer 49, the sun load detected by the sun load sensor 47, the number and location of the occupants detected by the passenger detection system 48, the target temperature setting on the user controls 46, etc. Once these targets TF, TR are determined, the processor 42 can calculate the total target airflow TT (block 64).
For example, in
Assuming that the controller 40 has determined the target airflow TF to be delivered to the front cabin area 16 is 350 m3/h and the target airflow TR to be delivered to the rear cabin area 18 is 200 m3/h, the processor 42 will calculate the total target airflow TT to be 550 m3/h. Thus, according to the look-up table of
Then, the controller 40 can refer to the look-up table of
The data of
Also shown in parentheses in
For instance, where the target airflow TF to be delivered to the front cabin area 16 is 350 m3/h and the target airflow TR to be delivered to the rear cabin area 18 is 200 m3/h, cell F3 shows that the first blower 28 will provide 90% of the total target airflow TT (550 m3/h). It follows, then, that the second blower 30 will provide 10% of the total target airflow TT. In these modes, the blocking member 36 will be moved to the fourth position 38d such that the 350 m3/h is delivered to the front cabin area 16 and the 200 m3/h is delivered to the rear cabin area 18.
As shown in
Accordingly, the system 19 can cool the passenger cabin 14 in a very efficient manner, despite including only a single evaporator 34, even if the vehicle 10 has a relatively large passenger cabin 14. Also, power consumption can be relatively low, and the vehicle 10 can have improved fuel economy as a result.
As shown in
In some modes shown in
Also, in some modes (e.g., modes “1” through “5”), the blocking member 36 remains in the first position to substantially close off the rear outlet duct 24. As such, air can be delivered directly to the front cabin area 16.
Furthermore, there can be a “priority” mode (i.e., “priority” mode). In the embodiments shown, the “priority” mode is represented in mode “5”, wherein maximum voltage is supplied to the first and second blowers 28, 30 (V9 and v5, respectively) while the blocking member 36 substantially closes off the rear outlet duct 24. As such, a maximum amount of air volume can be delivered to the front cabin area 16. The controller 40 can automatically switch to the “priority” mode, for instance, if the passenger detecting system 48 detects passengers within the front cabin area 16 only, if the thermometer 49 detects high ambient temperature and/or high temperature inside the passenger cabin 14, and/or if high sun load is detected by the sensor 47. Also, the user controls 46 can have a control (e.g., a button, etc.) for manually setting the system 19 in this priority mode.
The foregoing description of the embodiments has been provided for purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure. Individual elements or features of a particular embodiment are generally not limited to that particular embodiment, but, where applicable, are interchangeable and can be used in a selected embodiment, even if not specifically shown or described. The same may also be varied in many ways. Such variations are not to be regarded as a departure from the disclosure, and all such modifications are intended to be included within the scope of the disclosure.
This application claims the benefit of U.S. Provisional Application No. 61/469,005, filed on Mar. 29, 2011, the disclosure of which is incorporated herein by reference in its entirety.
Number | Date | Country | |
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61469005 | Mar 2011 | US |