This disclosure relates generally to heating, ventilation, and air conditioning (HVAC) systems. More particularly, in certain embodiments, this disclosure relates to an HVAC system with improved operation of a single-stage compressor during a peak demand response.
Heating, ventilation, and air conditioning (HVAC) systems are used to regulate environmental conditions within an enclosed space. Air is cooled via heat transfer with refrigerant flowing through the HVAC system and returned to the enclosed space as conditioned air.
In some cases, HVAC systems may be required to operate under restricted operating requirements to reduce power consumption during times of peak electricity demand and/or decreased electricity supply, referred to in this disclosure as peak demand response times or demand response times. For example, a third party such as a utility provider may enforce certain operating restrictions upon HVAC systems during peak demand response times. A peak demand response time may correspond, for example, to a time period associated with high outdoor temperatures or any other time when electrical power consumption is expected (e.g., based on a forecast or projection) to be increased. Generally, the third party (e.g., a utility provider) provides a request, referred to herein as a demand response, which specifies an upper limit on power consumption by an HVAC system during a peak demand response time.
The system of this disclosure solves problems of previous HVAC systems by facilitating improved comfort during peak demand response times by intelligently operating (e.g., turning on and off on a specially determined schedule) a single-stage compressor of an HVAC system more efficiently and effectively than was previously possible. For example, when a demand response is upcoming, a controller of the HVAC system may determine an efficient operation schedule of on and off times for the compressor that improves user comfort during a demand response time while also meeting energy saving requirements. In certain embodiments, the systems and methods described in this disclosure may be integrated into a practical application of an HVAC controller that improves system performance and occupant comfort during peak demand response times by more effectively and efficiently operating the compressor. In certain embodiments, an operation schedule is determined by predicting indoor air temperatures for different possible operation schedules and selecting the operation schedule that most improves occupant comfort while also saving energy (e.g., by meeting comfort and/or energy-saving criteria).
Certain embodiments may include none, some, or all of the above technical advantages. One or more other technical advantages may be readily apparent to one skilled in the art from the figures, descriptions, and claims included herein.
In an embodiment, an HVAC system is configured to regulate a temperature of a space. The HVAC system includes a single-stage compressor configured to compress a refrigerant used to cool air provided to the space and a controller communicatively coupled to the single-stage compressor. The controller determines that a demand response time period is starting at a start time. The demand response time period is a future period of time during which a reduction in energy consumption by the HVAC system is requested. After determining that the demand response time period is starting at the start time, an operation schedule is determined indicating alternating portions of the demand response period during which the single-stage compressor is to be turned off and turned on. At or after the start time of the demand response time period, the controller begins operating the single-stage compressor according to the determined operation schedule.
For a more complete understanding of the present disclosure, reference is now made to the following description, taken in conjunction with the accompanying drawings, in which:
Embodiments of the present disclosure and its advantages are best understood by referring to
As described above, prior to the present disclosure, there was a lack of tools for improving comfort in a conditioned space in response to a demand response (i.e., a request for decreased HVAC energy consumption). This disclosure recognizes that temperature in a space (e.g., a home, office, or other building) that is serviced by an HVAC system with a single-stage compressor can be maintained at more comfortable levels than was formerly achieved by more efficiently and effectively staging the operations of the compressor. In this way, effective cooling is still provided during the peak demand response time, while still satisfying the energy-saving requirements of the demand response. Turning off a compressor corresponds to stopping or preventing operation of the compressor of the HVAC system, such that the HVAC system does not provide cooling to a corresponding space and such that the energy consumption of the HVAC system is negligible. Likewise, turning on a compressor corresponds to starting or allowing operation of the compressor, such that the HVAC system can provide cooling to the space. For example, when a compressor is turned on, the HVAC system may provide cooling based on a predefined setpoint temperature.
The HVAC system 100 conditions air for delivery to a conditioned space (e.g., all or a portion of a room, a house, an office building, a warehouse, or the like). In some embodiments, the HVAC system 100 is a rooftop unit (RTU) that is positioned on the roof of a building and the conditioned air is delivered to the interior of the building. In other embodiments, portion(s) of the system 100 may be located within the building and portion(s) outside the building. The HVAC system 100 may include one or more heating elements, not shown for convenience and clarity. The HVAC system 100 may be configured as shown in
The HVAC system 100 includes a working-fluid conduit subsystem 102, at least one condensing unit 104, an expansion valve 114, an evaporator 116, a blower 128, and one or more thermostats 136. The working-fluid conduit subsystem 102 facilitates the movement of a working fluid (e.g., a refrigerant) through a cooling cycle such that the working fluid flows as illustrated by the dashed arrows in
The condensing unit 104 includes a single-stage compressor 106, a condenser 108, and a fan 110. In some embodiments, the condensing unit 104 is an outdoor unit while other components of system 100 may be located indoors. The compressor 106 is coupled to the working-fluid conduit subsystem 102 and compresses (i.e., increases the pressure of) the working fluid. The compressor 106 is in signal communication with the controller 142 using wired and/or wireless connection. The controller 142 provides commands and/or signals to control operation of the compressor 106 and/or receive signals from the compressor 106 corresponding to a status of the compressor 106. For example, the controller 142 may provide signals to turn the compressor 106 on or off based on the operation schedule 164, which indicates when the single-stage compressor 106 turns on and off during a demand response time.
The condenser 108 is configured to facilitate movement of the working fluid through the working-fluid conduit subsystem 102. The condenser 108 is generally located downstream of the compressor 106 and is configured to remove heat from the working fluid. The fan 110 is configured to move air 112 across the condenser 108. For example, the fan 110 may be configured to blow outside air through the condenser 108 to help cool the working fluid flowing therethrough. The fan 110 may be in communication with the controller 142 (e.g., via wired and/or wireless communication) to receive control signals for turning the fan 110 on and off and/or adjusting a speed of the fan 110. The compressed, cooled working fluid flows from the condenser 108 toward the expansion valve 114. The fan 110 may be turned on and off along with the compressor 106 based on the operation schedule 164.
The expansion valve 114 is coupled to the working-fluid conduit subsystem 102 downstream of the condenser 108 and is configured to remove pressure from the working fluid. In this way, the working fluid is delivered to the evaporator 116. In general, the expansion valve 114 may be a valve such as an expansion valve or a flow control valve (e.g., a thermostatic expansion valve (TXV)) or any other suitable valve for removing pressure from the working fluid while, optionally, providing control of the rate of flow of the working fluid. The expansion valve 114 may be in communication with the controller 142 (e.g., via wired and/or wireless communication) to receive control signals for opening and/or closing associated valves and/or to provide flow measurement signals corresponding to the rate of working fluid flow through the working-fluid conduit subsystem 102.
The evaporator 116 is generally any heat exchanger configured to provide heat transfer between air flowing through (or across) the evaporator 116 (i.e., airflow 118 contacting an outer surface of one or more coils of the evaporator 116) and working fluid passing through the interior of the evaporator 116. The evaporator 116 may include one or more circuits of coils. The evaporator 116 is fluidically connected to the compressor 106, such that working fluid generally flows from the evaporator 116 to the condensing unit 104 when the HVAC system 100 is operating to provide cooling.
A portion of the HVAC system 100 is configured to move airflow 118 provided by the blower 128 across the evaporator 116 and out of the duct sub-system 122 as conditioned airflow 120. Return air 124, which may be air returning from the building, fresh air from outside, or some combination, is pulled into a return duct 126. A suction side of the blower 128 pulls the return air 124. The blower 128 discharges airflow 118 into a duct 130 such that airflow 118 crosses the evaporator 116 or heating elements (not shown) to produce conditioned airflow 120. The blower 128 is any mechanism for providing airflow 118 through the HVAC system 100. For example, the blower 128 may be a constant-speed or variable-speed circulation blower or fan. Examples of a variable-speed blower include, but are not limited to, belt-drive blowers controlled by inverters, direct-drive blowers with electronic commuted motors (ECM), or any other suitable type of blower.
The HVAC system 100 includes one or more sensors 132, 134 in signal communication with the controller 142 (e.g., via wired and/or wireless connection). Sensor 132 is positioned and configured to measure an indoor air temperature 154. Sensor 134 is positioned and configured to measure an occupancy 156 of the space serviced by the HVAC system 100. For example, an occupancy sensor 134 may be a motion sensor or the like. In some cases, occupancy 156 may be determined using known positions of occupants of the space. For example, geofencing may be used to determine occupancy based on the locations of mobile devices operated by occupants of the space. The HVAC system 100 may include one or more further sensors (not shown for conciseness), such as sensors for measuring air humidity and/or any other properties of a conditioned space (e.g. a room of the conditioned space). Sensors 132, 134 and/or any other sensors may be positioned anywhere within the conditioned space, the HVAC system 100, and/or the surrounding environment.
The thermostat 136 may be located within the conditioned space (e.g. a room or building) serviced by the HVAC system 100. The controller 142 may be separate from or integrated within the thermostat 136. The thermostat 136 is configured to allow a user to input a desired temperature or temperature setpoint 138 for the conditioned space. In some embodiments, the thermostat 136 includes a user interface and display for displaying information related to the operation and/or status of the HVAC system 100. For example, the user interface may display operational, diagnostic, and/or status messages and provide a visual interface that allows at least one of an installer, a user, a support entity, and a service provider to perform actions with respect to the HVAC system 100. For example, the user interface may provide for display of messages related to the status and/or operation of the HVAC system 100 (e.g., whether the HVAC system 100 is being operated for a demand response 140 according to an operation schedule 164 determined by the controller 142). The thermostat 136 may further be configured to monitor a historical power consumption of the HVAC system 100, which may be used to generate the home model 158, as described further below.
The thermostat 136 (and/or controller 142) may be in communication with a utility provider or other third party tasked with overseeing and/or regulating energy consumption by the HVAC systems 100. For example, a utility provider or third party may be a company or organization that distributes energy to homes and businesses. In situations in which energy demand is anticipated to exceed supply, a demand response 140 may be transmitted to HVAC system 100. As described above, the demand response 140 indicates a prescribed reduction in energy consumption (e.g., a percent reduction in energy consumption from a baseline or average value) or a maximum energy consumption (e.g., a maximum permitted energy consumption per time) during the future period of time during which a decrease in energy consumption is needed.
The controller 142 is communicatively coupled (e.g., via wired and/or wireless connection) to components of the HVAC system 100 and configured to control their operation. The controller 142 generally determines that a demand response 140 has been received and that a time period (e.g., time period 204 of
In some embodiments, the controller 142 determines the operation schedule 164 using a home model 158. The home model 158 generally allows predicted indoor temperature(s) 160 and/or predicted occupancy 162 to be determined for the space serviced by HVAC system 100 for different possible operation scenarios 152. For instance, the home model 158 may allow different operation scenarios 152 to be proactively tested and refined to further improve occupant comfort via determination of predicted indoor temperature(s) 160 and/or predicted occupancy 162. The operation scenarios 152 are different on and off timings/schedules for the single-stage compressor 106. A predicted indoor temperature 160 may be determined (e.g., as a temperature over time, as shown for temperature 208 of
The home model 158 may also account for a temperature forecast 150, the current indoor temperature 154, and/or an occupancy 156 of the space serviced by the HVAC system 100. For example, the home model 158 may be used to determine predicted indoor air temperature 160 as a function of one or more of outdoor air temperature (e.g., using a temperature forecast 150), compressor on/off status (e.g., from the operation scenario 152), occupancy (e.g., using a measured occupancy 156 and/or predicted occupancy 162), and a length of the demand response time period. The operation schedule 164 is the operation scenario 152 with the best performance (e.g., the operation scenario 152 for which the predicted indoor air temperature 160 is less than a threshold comfort value (e.g., temperature difference threshold 306 of
The home model 158 may be determined, for example, based at least in part on historical power consumption of the HVAC system 100 and historical indoor temperatures achieved by the HVAC system 100. For example, historical information about power consumption by the HVAC system 100 may be used to generate the home model 158 and subsequently determines predicted indoor temperatures 160 for a given operation scenario 152. The home model 158 may provide predicted indoor temperature 160 and/or predicted occupancy 162 as a function of run time (e.g., as indicated in operation schedule 164). One or more rounds of iteration may be used to test and/or adjust the operation scenarios 152 to determine the operation schedule 164 that maintains the predicted indoor temperature(s) 160 in a target range (see, e.g., the maintenance of temperature 208 below the comfort temperature value/setpoint 202 using operation schedule 164 and thresholds 306, 308 of
Once the operation schedule 164 is determined, controller 142 causes the compressor 106 to operate according to the operation schedule 164. For example, the controller 142 may send signals at the start time of the demand response causing the compressor 106 to turn on and off according to the operation schedule 164. During the demand response time 204, the controller 142 may override operation according to the temperature setpoint 138, such that the HVAC system 100 is not operated according to the temperature setpoint 138 during at least a portion of the demand response time period. Instead, the controller 142 may give preference to turning on and off the compressor 106 according to the operation schedule 164
In some cases, the controller 142, while operating the compressor 106 according to the operation schedule 164, may determine that the indoor air temperature 154 becomes greater than a predefined maximum temperature (e.g., the comfort temperature setpoint 202 of
In some embodiments, the operation schedule 164 may be adjusted based at least in part on occupancy 156 of the space cooled by the HVAC system 100 and or a predicted occupancy 162 determined by the home model 158. Occupancies 156, 162 may be “occupied” if one or more people are in the space (or predicted to be in the space) or “unoccupied” if no one is in the space (or no one is predicted to be in the space). An occupancy sensor 134 may be used to determine the occupancy 156. Historical values of the occupancy 156 may be used by the home model 158 to determine the predicted occupancy 162, which may indicate that a space is likely to be occupied during certain portions of the day and unoccupied during other portions of the day. If the space serviced by the HVAC system 100 becomes unoccupied during the demand response time or is predicted to be unoccupied during the demand response time, the operation schedule 164 may be adjusted to cause compressor 106 to shut off at least when the serviced space is unoccupied.
The controller 142 includes a processor 144, memory 146, and input/output (I/O) interface 148. The processor 144 comprises one or more processors operably coupled to the memory 146. The processor 144 is any electronic circuitry including, but not limited to, state machines, one or more central processing unit (CPU) chips, logic units, cores (e.g. a multi-core processor), field-programmable gate array (FPGAs), application specific integrated circuits (ASICs), or digital signal processors (DSPs) that communicatively couples to memory 146 and controls the operation of HVAC system 100. The processor 144 may be a programmable logic device, a microcontroller, a microprocessor, or any suitable combination of the preceding. The processor 144 is communicatively coupled to and in signal communication with the memory 146. The one or more processors are configured to process data and may be implemented in hardware or software. For example, the processor 144 may be 8-bit, 16-bit, 32-bit, 64-bit or of any other suitable architecture. The processor 144 may include an arithmetic logic unit (ALU) for performing arithmetic and logic operations, processor registers that supply operands to the ALU and store the results of ALU operations, and a control unit that fetches instructions from memory 146 and executes them by directing the coordinated operations of the ALU, registers, and other components. The processor may include other hardware and software that operates to process information, control the HVAC system 100, and perform any of the functions described herein (e.g., with respect to
The memory 146 comprises one or more disks, tape drives, or solid-state drives, and may be used as an over-flow data storage device, to store programs when such programs are selected for execution, and to store instructions and data that are read during program execution. The memory 146 may be volatile or non-volatile and may comprise ROM, RAM, ternary content-addressable memory (TCAM), dynamic random-access memory (DRAM), and static random-access memory (SRAM). The memory 146 is operable to store any suitable set of instructions, logic, rules, and/or code for executing the functions described in this disclosure with respect to
The I/O interface 148 is configured to communicate data and signals with other devices. For example, the I/O interface 148 may be configured to communicate electrical signals with the other components of the HVAC systems 100. The I/O interface 148 may send signals that cause the operation schedule 164 to be implemented by the compressor 106. The I/O interface 148 may use any suitable type communication protocol. The I/O interface 148 may comprise ports and/or terminals for establishing signal communications between the controller 142 and other devices. The I/O interface 148 may be configured to enable wired and/or wireless communications.
Connections between various components of the HVAC system 100 and between components of system 100 may be wired or wireless. For example, conventional cable and contacts may be used to couple the thermostat 136 to the controller 142 and various components of the HVAC system 100, including, the compressor 106, the expansion valve 114, the blower 128, and/or sensor(s) 132, 134. In some embodiments, a wireless connection is employed to provide at least some of the connections between components of the HVAC system 100. In some embodiments, a data bus couples various components of the HVAC system 100 together such that data is communicated there between. In a typical embodiment, the data bus may include, for example, any combination of hardware, software embedded in a computer readable medium, or encoded logic incorporated in hardware or otherwise stored (e.g., firmware) to couple components of HVAC system 100 to each other.
As an example and not by way of limitation, the data bus may include an Accelerated Graphics Port (AGP) or other graphics bus, a Controller Area Network (CAN) bus, a front-side bus (FSB), a HYPERTRANSPORT (HT) interconnect, an INFINIBAND interconnect, a low-pin-count (LPC) bus, a memory bus, a Micro Channel Architecture (MCA) bus, a Peripheral Component Interconnect (PCI) bus, a PCI-Express (PCI-X) bus, a serial advanced technology attachment (SATA) bus, a Video Electronics Standards Association local (VLB) bus, or any other suitable bus or a combination of two or more of these. In various embodiments, the data bus may include any number, type, or configuration of data buses, where appropriate. In certain embodiments, one or more data buses (which may each include an address bus and a data bus) may couple the controller 142 to other components of the HVAC system 100.
In an example operation of the system 100, the compressor 106 of the HVAC system 100 is initially turned on and allowed to facilitate cooling of the space based on the temperature setpoint 138. A demand response 140 is then received indicating that a decrease in energy consumption is needed during an upcoming period of time. An operation schedule 164 is then determined for turning the compressor 106 on and off during the demand response time of the demand response 140, and the compressor 106 is operated according to the operation schedule 164.
In the conventional approach, an increased comfort setpoint 202 is used during time period 204, such that the temperature 206 increases from the initial setpoint 138 until it exceeds the comfort setpoint 202 and the compressor 106 needs to turn on for a relatively long period of time to bring the temperature back below the comfort setpoint 202. In the example of
In the new approach of this disclosure using the operation schedule 164, the temperature 208 increases a relatively small amount during each off time 210a-d and decreases during each on time 212a-d when cooling is provided to the space. In this way, temperature 208 is maintained in a more comfortable range while still satisfying energy consumption requirements of the demand response 140.
Plot 300 of
At step 404, the controller 142 receives temperature forecast 150. The temperature forecast 150 may include predicted future outdoor air temperatures for the location in which the HVAC system 100 is operated. The temperature forecast 150 may be obtained from a weather forecast for the location of the HVAC system 100.
At step 406, the controller 142 determines predicted indoor air temperature and/or predicted occupancy for one or more operation scenarios 152. For example, the home model 158 of
At step 408, the controller 142 determines the operation schedule 164 based on information from step 406. For example, the determined operation schedule 164 may be the operation scenario 152 for which the predicted indoor air temperature 160 is less than a comfort threshold value and the energy consumption is less than a predefined energy consumption threshold. For instance, referring to the example of
At step 410, the controller 142 operates the compressor 106 according to the operation schedule 164 from step 408. The controller 142 causes the compressor 106 to turn off and on during the different periods of time determined at step 408.
Modifications, additions, or omissions may be made to method 400 depicted in
While several embodiments have been provided in the present disclosure, it should be understood that the disclosed systems and methods might be embodied in many other specific forms without departing from the spirit or scope of the present disclosure. The present examples are to be considered as illustrative and not restrictive, and the intention is not to be limited to the details given herein. For example, the various elements or components may be combined or integrated in another system or certain features may be omitted, or not implemented.
In addition, techniques, systems, subsystems, and methods described and illustrated in the various embodiments as discrete or separate may be combined or integrated with other systems, modules, techniques, or methods without departing from the scope of the present disclosure. Other items shown or discussed as coupled or directly coupled or communicating with each other may be indirectly coupled or communicating through some interface, device, or intermediate component whether electrically, mechanically, or otherwise. Other examples of changes, substitutions, and alterations are ascertainable by one skilled in the art and could be made without departing from the spirit and scope disclosed herein.
To aid the Patent Office, and any readers of any patent issued on this application in interpreting the claims appended hereto, applicants note that they do not intend any of the appended claims to invoke 35 U.S.C. § 112 (f) as it exists on the date of filing hereof unless the words “means for” or “step for” are explicitly used in the particular claim.
The application is a continuation of U.S. patent application Ser. No. 17/654,342, filed Mar. 10, 2022, entitled “HVAC SYSTEM WITH IMPROVED OPERATION OF A SINGLE-STAGE COMPRESSOR DURING A PEAK DEMAND RESPONSE,” which is incorporated herein by reference.
Number | Date | Country | |
---|---|---|---|
Parent | 17654342 | Mar 2022 | US |
Child | 18760343 | US |