The present disclosure concerns valve actuation systems of internal combustion engines.
Valve actuation systems typically involve a rotating cam that actuates engine valves directly or through mechanical devices such as rocker arms, including deactivating rocker arms and variable lift rocker arms, pushrods, hydraulic lash adjusters and tappets. Such valve actuation systems are dependent on lift provided by cam lobes in order to actuate a valve from a seated position. Such dependence is exhibited in both exhaust and intake valves. However, opening and closing of both exhaust and intake valves independently of the position of the cam can be beneficial for certain types of engine operation.
An internal combustion engine has a cylinder head mounted to an engine block that at least partially forms a plurality of cylinder combustion chambers. The cylinder head has multiple intake ports and multiple exhaust ports. Valves regulate the passage of gas into and out of the combustion chamber. Cam-operated valves are mechanically coupled to a rotating cam directly or through one or more of a variety of components that assist in transforming the rotational kinetic energy of the cam to linear motion of the valves. One of the exhaust valves and one of the intake valves are mechanically coupled to the cam. Electrohydraulic actuators actuate separate intake and exhaust valves of a particular cylinder. The electrohydraulic actuators are in fluid communication with a high pressure fluid source.
In the accompanying drawings, structures and methods are illustrated that, together with the detailed description provided below, describe aspects of a hybrid cam-camless valve actuation system. It will be noted that a single component may be designed as multiple components or that multiple components may be designed as a single component.
Further, in the accompanying drawings and description that follow, like parts are indicated throughout the drawings and written description with the same reference numerals, respectively. The figures are not drawn to scale and the proportions of certain parts have been exaggerated for convenience of illustration.
The illustrated valve head 100 is for use with six cylinders of a twelve cylinder engine. The twelve cylinder engine is a V-type engine having six cylinders on each side. However, the present teachings are applicable to other engine configurations as well, such as straight engine configurations, and different numbers of cylinders more or less than twelve. For example, the present teachings are applicable to engines having six, eight and ten cylinders.
The valve head 100 shown in
Mechanical actuation of engine valves 102 shown in
The small diameter piston member 318 is disposed within a tubular piston bore 320 in the large diameter piston member 304. Portions of the piston bore 320 have a shape complementary to the small diameter piston member 318. This complementary shape limits the motion of the small diameter piston member 318 with respect to the large diameter piston member 304. The small diameter piston member 318 has a cylindrically shaped outer surface 322 distal to the volume 312 relative to a frustoconical outer surface 328 of the small diameter piston member 318. The large diameter piston member 304 has a cylindrically shaped inner surface 323 that has a shape complimentary to the cylindrically shaped outer surface 322, and a frustoconical inner surface 332 that has a shape complimentary to the frustoconical outer surface 328. The complementary shapes limit the motion of the small diameter piston member 318 toward the volume 312.
The small diameter piston member 318 has another cylindrically shaped outer surface 324 proximal to the volume 312 relative to the frustoconical outer surface 328 of the small diameter piston member 318. The large diameter piston member 304 also has another cylindrically shaped inner surface 330 that has a shape complimentary to the cylindrically shaped outer surface 324 proximal to volume 312. The bore 320 is narrower at stop 317 than the diameter of the cylindrically shaped outer surface 324 of small diameter piston member 318. The stop 317 thus limits the downward motion of the small diameter piston member 304. The small diameter piston 318 includes a cap 333 and an insert 335. The insert 335 comes into contact with the engine valve 102, which contact causes the engine valve 102 to move in response to the motion of the piston 302. In other aspects of the present teachings, the insert 335 may be integrated into an engine valve 102.
According to one aspect of the present teachings, the actuator housing 308 of the hydraulic actuator 104 includes a valve housing 334 and a piston guide 336. In the illustrated actuator housing 308, the valve housing 334 is mounted above the piston guide 336. The piston 302 is partially inserted within the piston guide 336.
As shown in
The spool valve member 346 has a plurality of channels 350 that wrap around the spool valve member 346. Depending on the position of the spool valve member 346, the channels 350 allow passage of hydraulic fluid between a high pressure inlet 340, low pressure outlets 342, and volume inlet ports 344. When the illustrated spool valve member 346 is in a low pressure position as illustrated in
After the spool valve member 346 shifts to the right, high pressure fluid fills the volume 312. When high pressure fluid begins to fill the volume 312, the small diameter piston member 318 and large diameter piston member 304 initially move in unison. The end surface 316 of the small diameter member 318 and end surface 314 of the large diameter member 304 form a large surface area acted upon by the pressurized fluid. In some aspects, the surface area of the end surface 314 of the large diameter member 304 is about nine times larger than the surface area of the end surface 316 of the small diameter member 318. In other aspects of the present disclosure, the ratio of the surface area of the end surface 314 versus the end surface 316 can be between about eight to ten. The large surface area results in a greater force applied by the high pressure hydraulic fluid than would be applied to a piston having a smaller surface area in pressure communication with volume 312. This increased force can assist in overcoming the opposing force applied to the engine valves 102 as a result of the pressure differential between the combustion chamber and the exhaust or intake ports, which force can be substantial even when the pressure differential is small. As shown in
As shown in
When the valve member 346 returns to the left side of the actuator 104, allowing fluid to flow from the volume 312 to the low pressure outlets 342, the small diameter piston member 318 moves upwardly until the frustoconical inner surface 332 meets the frustoconical outer surface 328. The large diameter piston member 304 and the small diameter piston member 318 then move in unison. When the large diameter piston member 304 and the small diameter piston member 318 both move, a greater volume of hydraulic fluid is displaced for every unit of length the engine valve 102 moves relative to the volume displaced when only the small diameter piston member 318 is moving. This results in a greatly reduced seating velocity of the engine valve 102 because there is a greater pressure drop with a greater amount of displaced fluid. The rate of fluid flow will also depend on the size of high pressure inlet 340, low pressure outlets 342 and volume inlet port 344.
The electrohydraulically driven intake valve 706 may also be controlled independently of the cam-actuated intake valve 702. As shown by curves 706a and 706b, the intake valves may be kept open longer than the corresponding cam-actuated intake valve 702. Such intake valve actuation can be referred to as late intake valve closing or “LIVC.” The electrohydraulically driven intake valve may also follow the cam-actuated intake valve profile as shown by line 706c.
The amount of displacement of the engine valves for can vary. Variable displacement of a particular valve 102 can be performed by a solenoid valve having two different actuation states, one effecting an engine valve displacement of a particular length and the second effecting an engine valve displacement of a different length. Such variation can also be achieved, for example, by including a second electrohydraulically actuated exhaust valve.
In some embodiments, the electrohydraulic actuator 104 can be utilized to provide variable displacement of a particular valve 102, such as between a closed position (
When the level of pressure of the high pressure fluid is below a first threshold (such as by not providing high pressure fluid to the volume 312), the valve 102 can remain in the closed position shown in
As described above, the end surface 316 of the small diameter member 318 and the end surface 314 of the large diameter member 304 form a large surface area acted upon by the high pressure fluid. This large, combined surface area results in a greater force applied by the high pressure fluid than would be applied to a piston having a smaller surface area in pressure communication with volume 312. Thus, the force applied to the large, combined surface area by the high pressure fluid may be sufficient to actuate the small diameter member 318 and the end surface 314 of the large diameter member 304 together, while remaining insufficient to provide the force necessary to actuate the small diameter member 318 by itself. The second threshold described above corresponds to the level of pressure at which the small diameter member 318 will move independently from the large diameter member 304.
In order to actuate the valve 102 to the fully opened position shown in
By enabling an intermediate lift position, the electrohydraulic actuator 104 can provide an operating condition of the internal combustion engine in which one valve 102 (such as that mechanically actuated by a rotating cam) can be fully opened, while a second valve 102 (such as that actuated by the electrohydraulic actuator 104) can be actuated to the intermediate lift position. This may be particularly desirable for internal combustion engines that include two or more valves 102 for the intake ports 106 and/or the exhaust ports 108. The power consumption of the electrohydraulic actuator 104 can be proportional to the amount of valve lift. Thus, the power consumption of an internal combustion engine can be reduced by actuating a valve 102 that is actuated by the electrohydraulic actuator 104 to the intermediate lift position, while actuating the valve 102 that is mechanically actuated (e.g., by a rotating cam) to be fully opened, without noticeable loss of engine power and/or performance.
For the purposes of this disclosure and unless otherwise specified, “a” or “an” means “one or more.” To the extent that the term “includes” or “including” is used in the specification or the claims, it is intended to be inclusive in a manner similar to the term “comprising” as that term is interpreted when employed as a transitional word in a claim. Furthermore, to the extent that the term “or” is employed (e.g., A or B) it is intended to mean “A or B or both.” When the applicants intend to indicate “only A or B but not both” then the term “only A or B but not both” will be employed. Thus, use of the term “or” herein is the inclusive, and not the exclusive use. See, Bryan A. Garner, A Dictionary of Modern Legal Usage 624 (2d. Ed. 1995). Also, to the extent that the terms “in” or “into” are used in the specification or the claims, it is intended to additionally mean “on” or “onto.” As used herein, “about” will be understood by persons of ordinary skill in the art and will vary to some extent depending upon the context in which it is used. If there are uses of the term which are not clear to persons of ordinary skill in the art, given the context in which it is used, “about” will mean up to plus or minus 10% of the particular term. From about A to B is intended to mean from about A to about B, where A and B are the specified values.
While the present disclosure discusses various aspects in some detail, it is not the intention of the applicant to restrict or in any way limit the scope of the claimed invention to such detail. Additional advantages and modifications will be apparent to those skilled in the art. Therefore, the invention, in its broader aspects, is not limited to the specific details and illustrative examples shown and described. Accordingly, departures may be made from such details without departing from the spirit or scope of the applicant's claimed invention. Moreover, the foregoing teachings are illustrative, and no single feature or element is essential to all possible combinations that may be claimed in this or a later application.
This application claims the benefit of U.S. Provisional Application No. 61/710,428, which was filed on Oct. 5, 2012, and U.S. Provisional Application Nos. 61/715,255 and 61/715,256, which were filed on Oct. 17, 2012. The disclosures of each of the above applications are incorporated herein by reference in their entirety.
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