Hybrid vehicles are enjoying increased popularity and acceptance due in large part to the cost of fuel and greenhouse carbon emission government regulations for internal combustion engine vehicles. Such hybrid vehicles include both an internal combustion engine as well as an electric motor to propel the vehicle.
In current designs for both consuming as well as storing electrical energy, the rotary shaft from a combination electric motor/generator is coupled by a gear train or planetary gear set to the main shaft of an internal combustion engine. As such, the rotary shaft for the electric motor/generator unit rotates in unison with the internal combustion engine main shaft at the fixed ratio of the hybrid vehicle design.
These fixed ratio designs have many disadvantages, for example the electric motor/generator unit achieves its most efficient operation, both in the sense of generating electricity and also providing additional power to the main shaft of the internal combustion engine, only within a relatively narrow range of revolutions per minute of the motor/generator unit. However, since the previously known hybrid vehicles utilized a fixed speed ratio between the motor/generator unit and the internal combustion engine main shaft, the motor/generator unit oftentimes operates outside its optimal speed range. As such, the overall hybrid vehicle operates at less than optimal efficiency. Therefore, there is a need for powertrain configurations that improve the efficiency of hybrid vehicles.
Regular series-parallel hybrid electric powertrains (powersplit eCVT) are two-motor HEV propulsion systems mated with a planetary gear, and most mild or full parallel hybrid systems are single motor systems with a gearbox or continuously variable transmission (CVT) coupled with an electric machine. Coupling a ball-type continuously variable planetary (CVP), such as a VariGlide®, with one electric machine enables the creation of a parallel HEV architecture with the CVP functioning as a continuously variable transmission, and the motor providing the functionality of electric assist, starter motor capability, launch assist and regenerative braking. The dual motor variant opens up the possibility of a series-parallel hybrid electric vehicle (HEV) architecture. Embodiments disclosed herein, coupled with a hybrid supervisory controller that chooses the path of highest efficiency from engine to wheel, provides a means to optimize the operation of the engine and motor/generator, thereby providing a hybrid powertrain that will operate at the best potential overall efficiency point in any mode and also provide torque variability, thereby leading to the best combination of powertrain performance and fuel efficiency that will exceed current industry standards especially in the mild-hybrid and parallel hybrid light vehicle segments.
Provided herein is a powertrain comprising: at least one motor/generator; an engine; and a continuously variable planetary transmission comprising a plurality of balls, a first traction ring, a second traction ring, a sun, and a carrier, wherein each ball of the plurality of balls is provided with a tiltable axis of rotation, each ball is in contact with the first traction ring and the second traction ring, each ball is in contact with a sun wherein the sun is located radially inward of each ball, and each ball is operably coupled to the carrier which is operably coupled to a shift actuator, wherein the engine is operably coupled to the first traction ring, and wherein the carrier is grounded and non-rotating. In some embodiments, a first motor/generator is operably coupled to the sun. In some embodiments, a second motor/generator is operably coupled to the second traction ring. In some embodiments, the powertrain comprises a first clutch operably coupled to the second motor/generator, wherein the first clutch is arranged to selectively engage the second traction ring. In some embodiments, the powertrain comprises a first clutch operably coupled to the first motor/generator, wherein the first clutch is adapted to selectively engage the sun. In some embodiments, the powertrain comprises a brake operably coupled to the second traction ring. In some embodiments, the second motor/generator is operably coupled to a final drive gear. In some embodiments, the powertrain comprises a powertrain supervisory controller, wherein the controller is configured to supply control signals to the powertrain or components thereof such that the said controller dynamically affects a plurality of operating modes of the powertrain.
Provided herein is a powertrain comprising: at least one motor/generator; an engine; a first clutch coupled to the engine; and a continuously variable planetary transmission comprising a plurality of balls, a first traction ring, a second traction ring, a sun, and a carrier, wherein each ball is provided with a tiltable axis of rotation, each ball is in contact with the first traction ring and the second traction ring, each ball is in contact with the sun, wherein the sun is located radially inward of each ball, and each ball is operably coupled to the carrier, wherein the carrier is operably coupled to a shift actuator, wherein the engine is selectively coupled to the first traction ring, and wherein the carrier is grounded and non-rotating. In some embodiments, a first motor/generator is operably coupled to the sun. In some embodiments, a second motor/generator is operably coupled to the second traction ring. In some embodiments, the powertrain comprises a second clutch operably coupled to the second motor/generator, wherein the second clutch is arranged to selectively engage the second traction ring. In some embodiments, the powertrain comprises a second clutch operably coupled to the first motor/generator, wherein the first clutch is adapted to selectively engage the sun. In some embodiments, the powertrain comprises a brake operably coupled to the second traction ring. In some embodiments, the second motor/generator is operably coupled to a final drive gear. In some embodiments, the powertrain comprises a powertrain supervisory controller, wherein the controller is configured to supply control signals to the powertrain or components thereof such that the said controller dynamically affects a plurality of operating modes of the powertrain.
Provided herein is a powertrain comprising: at least one motor/generator; an engine; a first clutch coupled to the engine; and a continuously variable planetary transmission comprising a plurality of balls, a first traction ring in contact with each ball of the plurality of balls, a second traction ring in contact with each ball of the plurality of balls, a sun located radially inward of each ball of the plurality of balls and in contact with each ball of the plurality of balls, a carrier operably coupled to each ball of the plurality of balls and operably coupled to a shift actuator, wherein each ball of the plurality of balls is provided with a tiltable axis of rotation, wherein the engine is selectively coupled to the first traction ring, and wherein the carrier is grounded and non-rotating. In some embodiments, a first motor/generator is operably coupled to the sun. In some embodiments, a second motor/generator is operably coupled to the second traction ring. In some embodiments, the powertrain comprises a second clutch operably coupled to the second motor/generator, wherein the second clutch is arranged to selectively engage the second traction ring. In some embodiments, the powertrain comprises a second clutch operably coupled to the first motor/generator, wherein the first clutch is adapted to selectively engage the sun. In some embodiments, the powertrain comprises a brake operably coupled to the second traction ring. In some embodiments, the second motor/generator is operably coupled to a final drive gear. In some embodiments, the powertrain comprises a powertrain supervisory controller, wherein the controller is configured to supply control signals to the powertrain or components thereof such that the said controller dynamically affects a plurality of operating modes of the powertrain.
Provided herein is a powertrain comprising: at least one motor/generator; an engine; a continuously variable planetary transmission (CVP) comprising a plurality of balls, a first traction ring, a second traction ring, a sun, and a carrier; and a planetary gearbox operably coupled to the CVP and the first motor/generator; wherein each ball is provided with a tiltable axis of rotation, each ball is in contact with the first traction ring and the second traction ring, each ball is in contact with a sun, wherein the sun is located radially inward of each ball, and each ball is operably coupled to the carrier, wherein the carrier is operably coupled to a shift actuator, and wherein the carrier is grounded. In some embodiments, the planetary gearbox is operably coupled to a second motor/generator. In some embodiments, the planetary gearbox is operably coupled to the engine. In some embodiments, the engine is operably coupled to the first traction ring, and the planetary gearbox is operably coupled to the second traction ring. In some embodiments, the planetary gearbox is operably coupled to the engine, and a second motor/generator is operably coupled to the second traction ring. In some embodiments, the planetary gearbox is operably coupled to the first traction ring and the sun. In some embodiments, the powertrain comprises a powertrain supervisory controller, wherein the controller is configured to supply control signals to the powertrain or components thereof such that the said controller dynamically affects a plurality of operating modes of the powertrain.
Provided herein is a powertrain comprising: at least one motor/generator; an engine; a continuously variable planetary transmission (CVP) comprising a plurality of balls, a first traction ring in contact with each ball of the plurality of balls, a second traction ring in contact with each ball of the plurality of balls, a sun located radially inward of each ball of the plurality of balls and in contact with each ball of the plurality of balls, a carrier operably coupled to each ball of the plurality of balls and operably coupled to a shift actuator, wherein each ball of the plurality of balls is provided with a tiltable axis of rotation, and wherein the carrier is grounded. In some embodiments, the planetary gearbox is operably coupled to a second motor/generator. In some embodiments, the planetary gearbox is operably coupled to the engine. In some embodiments, the engine is operably coupled to the first traction ring, and the planetary gearbox is operably coupled to the second traction ring. In some embodiments, the planetary gearbox is operably coupled to the engine, and a second motor/generator is operably coupled to the second traction ring. In some embodiments, the planetary gearbox is operably coupled to the first traction ring and the sun. In some embodiments, the powertrain comprises a powertrain supervisory controller, wherein the controller is configured to supply control signals to the powertrain or components thereof such that the said controller dynamically affects a plurality of operating modes of the powertrain.
Provided herein is a powertrain comprising: at least one hydro-mechanical machine; an engine; and a continuously variable planetary transmission comprising a plurality of balls, a first traction ring, a second traction ring, a sun, and a carrier, wherein each ball is provided with a tiltable axis of rotation, each ball is in contact with the first traction ring and the second traction ring, each ball is in contact with the sun, wherein the sun is located radially inward of each ball, and each ball is operably coupled to a carrier, wherein the carrier is operably coupled to a shift actuator, wherein the engine is operably coupled to the first traction ring, and wherein the carrier is grounded and non-rotating. In some embodiments, a first hydro-mechanical machine is operably coupled to the sun. In some embodiments, a second hydro-mechanical machine is operably coupled to the second traction ring. In some embodiments, the powertrain comprises a first clutch operably coupled to the second hydro-mechanical machine, wherein the first clutch is arranged to selectively engage the second traction ring. In some embodiments, the powertrain comprises a first clutch operably coupled to the first hydro-mechanical machine, wherein the first clutch is adapted to selectively engage the sun. In some embodiments, the powertrain comprises a brake operably coupled to the second traction ring. In some embodiments, the second hydro-mechanical machine is operably coupled to a final drive gear. In some embodiments, the powertrain comprises a powertrain supervisory controller, wherein the controller is configured to supply control signals to the powertrain or components thereof such that the said controller dynamically affects a plurality of operating modes of the powertrain.
Provided herein is a powertrain comprising: at least one hydro-mechanical machine; an engine; and a continuously variable planetary transmission comprising a plurality of balls, a first traction ring in contact with each ball of the plurality of balls, a second traction ring in contact with each ball of the plurality of balls, a sun located radially inward of each ball of the plurality of balls and in contact with each ball of the plurality of balls, a carrier operably coupled to each ball of the plurality of balls and operably coupled to a shift actuator, wherein each ball of the plurality of balls is provided with a tiltable axis of rotation, wherein the engine is operably coupled to the first traction ring, and wherein the carrier is grounded and non-rotating. In some embodiments, a first hydro-mechanical machine is operably coupled to the sun. In some embodiments, a second hydro-mechanical machine is operably coupled to the second traction ring. In some embodiments, the powertrain comprises a first clutch operably coupled to the second hydro-mechanical machine, wherein the first clutch is arranged to selectively engage the second traction ring. In some embodiments, the powertrain comprises a first clutch operably coupled to the first hydro-mechanical machine, wherein the first clutch is adapted to selectively engage the sun. In some embodiments, the powertrain comprises a brake operably coupled to the second traction ring. In some embodiments, the second hydro-mechanical machine is operably coupled to a final drive gear. In some embodiments, the powertrain comprises a powertrain supervisory controller, wherein the controller is configured to supply control signals to the powertrain or components thereof such that the said controller dynamically affects a plurality of operating modes of the powertrain.
Provided herein is a vehicle comprising: a first axle; a second axle; a drivetrain comprising a ball-planetary continuously variable transmission operably coupled to the first axle; and an electric drive system operably coupled to the second axle. In some embodiments, the ball-planetary continuously variable transmission comprises a plurality of balls, a first traction ring in contact with each ball of the plurality of balls, a second traction ring in contact with each ball of the plurality of balls, a sun located radially inward of each ball of the plurality of balls and in contact with each ball of the plurality of balls, a carrier operably coupled to each ball of the plurality of balls and operably coupled to a shift actuator, wherein each ball of the plurality of balls is provided with a tiltable axis of rotation. In some embodiments, the electric drive system further comprises at least one motor-generator.
All publications, patents, and patent applications mentioned in this specification are herein incorporated by reference to the same extent as if each individual publication, patent, or patent application was specifically and individually indicated to be incorporated by reference.
The novel features of the invention are set forth with particularity in the appended claims. A better understanding of the features and advantages of the present invention will be obtained by reference to the following detailed description that sets forth illustrative embodiments, in which the principles of the invention are utilized, and the accompanying drawings of which:
a-d are schematic diagrams of series-parallel hybrid architecture during different operating conditions.
In current designs for both consuming as well as storing electrical energy, the rotary shaft from a combination electric motor/generator is coupled by a gear train or planetary gear set to the main shaft of an internal combustion engine. As such, the rotary shaft for the electric motor/generator unit rotates in unison with the internal combustion engine main shaft at the fixed ratio of the hybrid vehicle design.
These fixed ratio designs have many disadvantages, for example the electric motor/generator unit achieves its most efficient operation, both in the sense of generating electricity and also providing additional power to the main shaft of the internal combustion engine, only within a relatively narrow range of revolutions per minute of the motor/generator unit. However, since the previously known hybrid vehicles utilized a fixed speed ratio between the motor/generator unit and the internal combustion engine main shaft, the motor/generator unit oftentimes operates outside its optimal speed range. As such, the overall hybrid vehicle operates at less than optimal efficiency. Therefore, there is a need for powertrain configurations that improve the efficiency of hybrid vehicles.
This powertrain relates to electric powertrain configurations and architectures that will be used in hybrid vehicles. The powertrain and/or drivetrain configurations use a ball planetary style continuously variable transmission, such as the VariGlide®, in order to couple power sources used in a hybrid vehicle, for example, combustion engines (internal or external), motors, generators, batteries, and gearing.
A typical ball planetary variator CVT design, such as that described in United States Patent Publication No. 2008/0121487 and in U.S. Pat. No. 8,469,856, both incorporated herein by reference in their entirety, represents a rolling traction drive system, transmitting forces between the input and output rolling surfaces through shearing of a thin fluid film. The technology is called Continuously Variable Planetary (CVP) due to its analogous operation to a planetary gear system. The system consists of an input disc (ring or traction ring) driven by the power source, an output disc (ring or traction ring) driving the CVP output, a set of balls fitted between these two discs and a central sun, as illustrated in
The preferred embodiments will now be described with reference to the accompanying figures, wherein like numerals refer to like elements throughout. The terminology used in the descriptions below is not to be interpreted in any limited or restrictive manner simply because it is used in conjunction with detailed descriptions of certain specific embodiments of the invention. Furthermore, embodiments of the invention include several novel features, no single one of which is solely responsible for its desirable attributes or which is essential to practicing the inventions described.
Provided herein are configurations of CVTs based on a ball type variators, also known as CVP, for continuously variable planetary. Basic concepts of a ball type Continuously Variable Transmissions are described, as previously noted in U.S. Pat. No. 8,469,856 and also in U.S. Pat. No. 8,870,711 incorporated herein by reference in their entirety. Such a CVT, adapted herein as described throughout this specification, comprises a number of balls (planets, spheres) 1, depending on the application, two ring (disc or traction ring) assemblies with a conical surface contact with the balls, as input or traction ring 2, and output or traction ring 3, and an idler (sun) assembly 4 as shown on
The working principle of such a CVP of
As used here, the terms “operationally connected,” “operationally coupled”, “operationally linked”, “operably connected”, “operably coupled”, “operably linked,” and like terms, refer to a relationship (mechanical, linkage, coupling, etc.) between elements whereby operation of one element results in a corresponding, following, or simultaneous operation or actuation of a second element. It is noted that in using said terms to describe inventive embodiments, specific structures or mechanisms that link or couple the elements are typically described. However, unless otherwise specifically stated, when one of said terms is used, the term indicates that the actual linkage or coupling is capable of taking a variety of forms, which in certain instances will be readily apparent to a person of ordinary skill in the relevant technology.
It should be noted that reference herein to “traction” does not exclude applications where the dominant or exclusive mode of power transfer is through “friction.” Without attempting to establish a categorical difference between traction and friction drives here, generally these will be understood as different regimes of power transfer. Traction drives usually involve the transfer of power between two elements by shear forces in a thin fluid layer trapped between the elements. The fluids used in these applications usually exhibit traction coefficients greater than conventional mineral oils. The traction coefficient (p) represents the maximum available traction force which would be available at the interfaces of the contacting components and is the ratio of the maximum available drive torque per contact force. Typically, friction drives generally relate to transferring power between two elements by frictional forces between the elements. For the purposes of this disclosure, it should be understood that the CVTs described here are capable of operating in both tractive and frictional applications. For example, in the embodiment where a CVT is used for a bicycle application, the CVT operates at times as a friction drive and at other times as a traction drive, depending on the torque and speed conditions present during operation.
As used herein, and unless otherwise specified, the term “about” or “approximately” means an acceptable error for a particular value as determined by one of ordinary skill in the art, which depends in part on how the value is measured or determined. In certain embodiments, the term “about” or “approximately” means within 1, 2, 3, or 4 standard deviations. In certain embodiments, the term “about” or “approximately” means within 30%, 25%, 20%, 15%, 10%, 9%, 8%, 7%, 6%, 5%, 4%, 3%, 2%, 1%, 0.5%, 0.1%, or 0.05% of a given value or range. In certain embodiments, the term “about” or “approximately” means within 40.0 mm, 30.0 mm, 20.0 mm, 10.0 mm 5.0 mm 1.0 mm, 0.9 mm, 0.8 mm, 0.7 mm, 0.6 mm, 0.5 mm, 0.4 mm, 0.3 mm, 0.2 mm or 0.1 mm of a given value or range. In certain embodiments, the term “about” or “approximately” means within 20.0 degrees, 15.0 degrees, 10.0 degrees, 9.0 degrees, 8.0 degrees, 7.0 degrees, 6.0 degrees, 5.0 degrees, 4.0 degrees, 3.0 degrees, 2.0 degrees, 1.0 degrees, 0.9 degrees, 0.8 degrees, 0.7 degrees, 0.6 degrees, 0.5 degrees, 0.4 degrees, 0.3 degrees, 0.2 degrees, 0.1 degrees, 0.09 degrees. 0.08 degrees, 0.07 degrees, 0.06 degrees, 0.05 degrees, 0.04 degrees, 0.03 degrees, 0.02 degrees or 0.01 degrees of a given value or range.
As used herein, the terms “comprises”, “comprising”, or any other variation thereof, are intended to cover a nonexclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
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Embodiments disclosed herein are directed to hybrid vehicle architectures and/or configurations that incorporate a CVP in place of a regular fixed ratio planetary leading to a continuously variable parallel hybrid. It should be appreciated that the embodiments disclosed herein are adapted to provide hybrid modes of operation that include, but are not limited to series, parallel, series-parallel, or EV (electric vehicle) modes. The core element of the power flow is a CVP, such as the continuously variable transmission described in
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Provided herein is a powertrain having one motor/generator MG1; an engine ICE; and a continuously variable planetary transmission (CVP) 100 comprising a plurality of balls, a first traction ring R1, a second traction ring R2, a sun S, and a carrier C, wherein each ball of the plurality of balls is provided with a tiltable axis of rotation, each ball is in contact with the first traction ring R1 and the second traction ring R2, each ball is in contact with a sun S wherein the sun S is located radially inward of each ball, and each ball is operably coupled to the carrier C which is operably coupled to a shift actuator, wherein the engine ICE is operably coupled to the first traction ring R1, and wherein the carrier C is grounded and non-rotating. In some embodiments, a first motor/generator MG1 is operably coupled to the sun S. In some embodiments, a second motor/generator MG2 is operably coupled to the second traction ring R2. In some embodiments, the powertrain comprises a first clutch CL1 operably coupled to the second motor/generator MG2, wherein the first clutch CL1 is arranged to selectively engage the second traction ring R2. In some embodiments, the powertrain comprises a first clutch CL1 operably coupled to the first motor/generator MG2, wherein the first clutch CL1 is adapted to selectively engage the sun S. In some embodiments, the powertrain comprises a brake B1 operably coupled to the second traction ring R2. In some embodiments, the second motor/generator MG2 is operably coupled to a final drive gear. In some embodiments, the powertrain comprises a powertrain supervisory controller, wherein the controller is configured to supply control signals to the powertrain or components thereof such that the said controller dynamically affects a plurality of operating modes of the powertrain.
Provided herein is a powertrain having at least one motor/generator MG1; an engine ICE; a first clutch CL1 coupled to the engine ICE; and a continuously variable planetary transmission comprising a plurality of balls, a first traction ring R1, a second traction ring R2, a sun S, and a carrier C, wherein each ball is provided with a tiltable axis of rotation, each ball is in contact with the first traction ring R1 and the second traction ring R2, each ball is in contact with the sun S, wherein the sun S is located radially inward of each ball, and each ball is operably coupled to the carrier C, wherein the carrier C is operably coupled to a shift actuator, wherein the engine ICE is selectively coupled to the first traction ring R1, and wherein the carrier C is grounded and non-rotating. In some embodiments, a first motor/generator MG1 is operably coupled to the sun S. In some embodiments, a second motor/generator MG2 is operably coupled to the second traction ring R2. In some embodiments, the powertrain comprises a second clutch CL2 operably coupled to the second motor/generator MG2, wherein the second clutch CL2 is arranged to selectively engage the second traction ring R2. In some embodiments, the powertrain comprises a second clutch CL2 operably coupled to the first motor/generator MG1, wherein the first clutch CL1 is adapted to selectively engage the sun S. In some embodiments, the powertrain comprises a brake B1 operably coupled to the second traction ring R2. In some embodiments, the second motor/generator MG2 is operably coupled to a final drive gear. In some embodiments, the powertrain comprises a powertrain supervisory controller, wherein the controller is configured to supply control signals to the powertrain or components thereof such that the said controller dynamically affects a plurality of operating modes of the powertrain.
Provided herein is a powertrain having at least one motor/generator MG1; an engine ICE; a first clutch CL1 coupled to the engine ICE; and a continuously variable planetary transmission (CVP) 100 comprising a plurality of balls, a first traction ring R1 in contact with each ball of the plurality of balls, a second traction ring R2 in contact with each ball of the plurality of balls, a sun S located radially inward of each ball of the plurality of balls and in contact with each ball of the plurality of balls, a carrier C operably coupled to each ball of the plurality of balls and operably coupled to a shift actuator, wherein each ball of the plurality of balls is provided with a tiltable axis of rotation, wherein the engine ICE is selectively coupled to the first traction ring R1, and wherein the carrier C is grounded and non-rotating. In some embodiments, a first motor/generator MG1 is operably coupled to the sun S. In some embodiments, a second motor/generator MG2 is operably coupled to the second traction ring R2. In some embodiments, the powertrain comprises a second clutch CL2 operably coupled to the second motor/generator MG2, wherein the second clutch CL2 is arranged to selectively engage the second traction ring R2. In some embodiments, the powertrain comprises a second clutch CL2 operably coupled to the first motor/generator MG1, wherein the first clutch CL1 is adapted to selectively engage the sun S. In some embodiments, the powertrain comprises a brake B1 operably coupled to the second traction ring R2. In some embodiments, the second motor/generator MG2 is operably coupled to a final drive gear. In some embodiments, the powertrain comprises a powertrain supervisory controller, wherein the controller is configured to supply control signals to the powertrain or components thereof such that the said controller dynamically affects a plurality of operating modes of the powertrain.
Provided herein is a powertrain having at least one motor/generator MG1; an engine ICE; a continuously variable planetary transmission (CVP) 100 comprising a plurality of balls, a first traction ring R1, a second traction ring R2, a sun S, and a carrier C; and a planetary gearbox PC operably coupled to the CVP 100 and the first motor/generator MG1; wherein each ball is provided with a tiltable axis of rotation, each ball is in contact with the first traction ring R1 and the second traction ring R2, each ball is in contact with a sun S, wherein the sun S is located radially inward of each ball, and each ball is operably coupled to the carrier C, wherein the carrier C is operably coupled to a shift actuator, and wherein the carrier C is grounded. In some embodiments, the planetary gearbox PC is operably coupled to a second motor/generator MG2. In some embodiments, the planetary gearbox PC is operably coupled to the engine ICE. In some embodiments, the engine ICE is operably coupled to the first traction ring R1, and the planetary gearbox PC is operably coupled to the second traction ring R2. In some embodiments, the planetary gearbox PC is operably coupled to the engine ICE, and a second motor/generator MG2 is operably coupled to the second traction ring R2. In some embodiments, the planetary gearbox PC is operably coupled to the first traction ring R1 and the sun S. In some embodiments, the powertrain comprises a powertrain supervisory controller, wherein the controller is configured to supply control signals to the powertrain or components thereof such that the said controller dynamically affects a plurality of operating modes of the powertrain.
Provided herein is a powertrain having at least one motor/generator MG1; an engine ICE; a continuously variable planetary transmission (CVP) 100 comprising a plurality of balls, a first traction ring R1 in contact with each ball of the plurality of balls, a second traction ring R2 in contact with each ball of the plurality of balls, a sun S located radially inward of each ball of the plurality of balls and in contact with each ball of the plurality of balls, a carrier C operably coupled to each ball of the plurality of balls and operably coupled to a shift actuator, wherein each ball of the plurality of balls is provided with a tiltable axis of rotation, and wherein the carrier C is grounded. In some embodiments, the planetary gearbox PC is operably coupled to a second motor/generator MG2. In some embodiments, the planetary gearbox PC is operably coupled to the engine ICE. In some embodiments, the engine ICE is operably coupled to the first traction ring R1, and the planetary gearbox PC is operably coupled to the second traction ring R2. In some embodiments, the planetary gearbox PC is operably coupled to the engine ICE, and a second motor/generator MG2 is operably coupled to the second traction ring R2. In some embodiments, the planetary gearbox PC is operably coupled to the first traction ring R1 and the sun S. In some embodiments, the powertrain comprises a powertrain supervisory controller, wherein the controller is configured to supply control signals to the powertrain or components thereof such that the said controller dynamically affects a plurality of operating modes of the powertrain.
Provided herein is a powertrain having at least one hydro-mechanical machine; an engine ICE; and a continuously variable planetary transmission (CVP) 100 comprising a plurality of balls, a first traction ring R1, a second traction ring R2, a sun S, and a carrier C, wherein each ball is provided with a tiltable axis of rotation, each ball is in contact with the first traction ring R1 and the second traction ring R2, each ball is in contact with the sun S, wherein the sun S is located radially inward of each ball, and each ball is operably coupled to a carrier C, wherein the carrier C is operably coupled to a shift actuator, wherein the engine ICE is operably coupled to the first traction ring R1, and wherein the carrier C is grounded and non-rotating. In some embodiments, a first hydro-mechanical machine is operably coupled to the sun S. In some embodiments, a second hydro-mechanical machine is operably coupled to the second traction ring R2. In some embodiments, the powertrain comprises a first clutch CL1 operably coupled to the second hydro-mechanical machine, wherein the first clutch CL1 is arranged to selectively engage the second traction ring R2. In some embodiments, the powertrain comprises a first clutch CL1 operably coupled to the first hydro-mechanical machine, wherein the first clutch CL1 is adapted to selectively engage the sun S. In some embodiments, the powertrain comprises a brake B1 operably coupled to the second traction ring R2. In some embodiments, the second hydro-mechanical machine is operably coupled to a final drive gear. In some embodiments, the powertrain comprises a powertrain supervisory controller, wherein the controller is configured to supply control signals to the powertrain or components thereof such that the said controller dynamically affects a plurality of operating modes of the powertrain.
Provided herein is a powertrain having at least one hydro-mechanical machine; an engine ICE; and a continuously variable planetary transmission (CVP) 100 comprising a plurality of balls, a first traction ring R1 in contact with each ball of the plurality of balls, a second traction ring R2 in contact with each ball of the plurality of balls, a sun S located radially inward of each ball of the plurality of balls and in contact with each ball of the plurality of balls, a carrier C operably coupled to each ball of the plurality of balls and operably coupled to a shift actuator, wherein each ball of the plurality of balls is provided with a tiltable axis of rotation, wherein the engine ICE is operably coupled to the first traction ring R1, and wherein the carrier C is grounded and non-rotating. In some embodiments, a first hydro-mechanical machine is operably coupled to the sun S. In some embodiments, a second hydro-mechanical machine is operably coupled to the second traction ring R2. In some embodiments, the powertrain comprises a first clutch CL1 operably coupled to the second hydro-mechanical machine, wherein the first clutch CL1 is arranged to selectively engage the second traction ring R2. In some embodiments, the powertrain comprises a first clutch CL1 operably coupled to the first hydro-mechanical machine, wherein the first clutch CL1 is adapted to selectively engage the sun S. In some embodiments, the powertrain comprises a brake B1 operably coupled to the second traction ring R2. In some embodiments, the second hydro-mechanical machine is operably coupled to a final drive gear. In some embodiments, the powertrain comprises a powertrain supervisory controller, wherein the controller is configured to supply control signals to the powertrain or components thereof such that the said controller dynamically affects a plurality of operating modes of the powertrain.
Provided herein is a vehicle having a first axle 11; a second axle 12; a drivetrain comprising a ball-planetary continuously variable transmission 14 operably coupled to the first axle 11; and an electric drive system 13 operably coupled to the second axle 12. In some embodiments, the ball-planetary continuously variable transmission 14 includes a plurality of balls, a first traction ring R1 in contact with each ball of the plurality of balls, a second traction ring R2 in contact with each ball of the plurality of balls, a sun S located radially inward of each ball of the plurality of balls and in contact with each ball of the plurality of balls, a carrier C operably coupled to each ball of the plurality of balls and operably coupled to a shift actuator, wherein each ball of the plurality of balls is provided with a tiltable axis of rotation. In some embodiments, the electric drive system 13 further comprises at least one motor-generator MG1.
It should be noted that where an ICE is described, the ICE is capable of being an internal combustion engine (diesel, gasoline, hydrogen) or any powerplant such as a fuel cell system, or any hydraulic/pneumatic powerplant like an air-hybrid system. Along the same lines, the battery is capable of being not just a high voltage pack such as lithium ion or lead-acid batteries, but also ultracapacitors or other pneumatic/hydraulic systems such as accumulators, or other forms of energy storage systems. The first motor/generator MG1 and the second motor/generator MG2 are capable of representing hydromotors actuated by variable displacement pumps, electric machines, or any other form of rotary power such as pneumatic motors driven by pneumatic pumps. The eCVT architectures depicted in the figures and described in text is capable of being extended to create hydro-mechanical CVT architectures as well for hydraulic hybrid systems.
It should be noted that the description above has provided dimensions for certain components or subassemblies. The mentioned dimensions, or ranges of dimensions, are provided in order to comply as best as possible with certain legal requirements, such as best mode. However, the scope of the inventions described herein are to be determined solely by the language of the claims, and consequently, none of the mentioned dimensions is to be considered limiting on the inventive embodiments, except in so far as any one claim makes a specified dimension, or range of thereof, a feature of the claim.
While preferred embodiments of the present invention have been shown and described herein, it will be obvious to those skilled in the art that such embodiments are provided by way of example only. Numerous variations, changes, and substitutions will now occur to those skilled in the art without departing from the invention. It should be understood that various alternatives to the embodiments of the invention described herein are capable of being employed in practicing the invention. It is intended that the following claims define the scope of the invention and that methods and structures within the scope of these claims and their equivalents be covered thereby.
Various embodiments as described herein are provided in the Aspects below:
Aspect 1: A powertrain comprising:
Aspect 2: The powertrain of Claim 1, wherein a first motor/generator is operably coupled to the sun.
Aspect 3: The powertrain of Aspects 1 or 2, wherein a second motor/generator is operably coupled to the second traction ring.
Aspect 4: The powertrain of Aspects 1, 2, or 3, further comprising a second clutch operably coupled to the second motor/generator, wherein the second clutch is arranged to selectively engage the second traction ring.
Aspect 5: The powertrain of Aspects 1 or 2, further comprising a second clutch operably coupled to the first motor/generator, wherein the first clutch is adapted to selectively engage the sun.
Aspect 6: The powertrain of Aspects 1, 2, or 3, further comprising a brake operably coupled to the second traction ring.
Aspect 7: The powertrain of Aspects 1, 2, or 3, wherein the second motor/generator is operably coupled to a final drive gear.
Aspect 8: A powertrain comprising:
Aspect 9: The powertrain of Aspect 8, wherein the planetary gearbox is operably coupled to a second motor/generator.
Aspect 10: The powertrain of Aspects 8 or 9, wherein the planetary gearbox is operably coupled to the engine.
Aspect 11: The powertrain of Aspects 8 or 9, wherein the engine is operably coupled to the first traction ring and the planetary gearbox is operably coupled to the second traction ring.
Aspect 12: The powertrain of Aspect 8, wherein the planetary gearbox is operably coupled to the engine and a second motor/generator is operably coupled to the second traction ring.
Aspect 13: The powertrain of any one of Aspects 8-12, wherein the planetary gearbox is operably coupled to the first traction ring and the sun.
Aspect 14: A powertrain comprising:
Aspect 15: The powertrain of Aspect 14, wherein a first hydro-mechanical machine is operably coupled to the sun.
Aspect 16: The powertrain of Aspects 14 or 15, wherein a second hydro-mechanical machine is operably coupled to the second traction ring.
Aspect 17: The powertrain of Aspects 14, 15, or 16, further comprising a first clutch operably coupled to the second hydro-mechanical machine, wherein the first clutch is arranged to selectively engage the second traction ring.
Aspect 18: The powertrain of Aspects 14 or 15, further comprising a first clutch operably coupled to the first hydro-mechanical machine, wherein the first clutch is adapted to selectively engage the sun.
Aspect 19: The powertrain of Aspects 14, 15, or 16, further comprising a brake operably coupled to the second traction ring.
Aspect 20: The powertrain of Aspects 14, 15, or 16, wherein the second hydro-mechanical machine is operably coupled to a final drive gear.
Aspect 21: A vehicle comprising:
Aspect 22: The vehicle of Aspect 21, wherein the ball-planetary continuously variable transmission comprises a plurality of balls, a first traction ring in contact with each ball of the plurality of balls, a second traction ring in contact with each ball of the plurality of balls, a sun located radially inward of each ball of the plurality of balls and in contact with each ball of the plurality of balls, a carrier operably coupled to each ball of the plurality of balls and operably coupled to a shift actuator, wherein each ball of the plurality of balls is provided with a tiltable axis of rotation.
Aspect 23: The vehicle of Aspects 21 or 22, wherein the electric drive system further comprises at least one motor-generator.
The present application claims the benefit of U.S. Provisional Patent Application No. 62/220,019, filed Sep. 17, 2015 which application is incorporated herein by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/US2016/052076 | 9/16/2016 | WO | 00 |
Number | Date | Country | |
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62220019 | Sep 2015 | US |