A recent improvement in fire extinguisher technology is the development of the “hybrid” fire extinguisher. A hybrid fire extinguisher combines a solid propellant gas generator and a fire suppressant in a bottle. Upon ignition, the gas generator creates large volumes of gas that leads to rapid pressurization within the bottle and propels and may vaporize the fire suppressant. Conventional fire extinguishers use an inert gas stored under pressure to propel the fire suppressant. The gas can occupy a large portion of the fire extinguisher bottle's volume, and the high pressure is a constant danger. In contrast, a hybrid fire extinguisher stores the propellant gas as a solid under reduced or no pressure. An advantage of a hybrid fire extinguisher is the increase in the quantity of fire suppressant that can be provided in the bottle, since the bottle volume can be occupied by the fire suppressant instead of a gas propellant. A solid propellant gas generator is a much more efficient way of producing a propellant gas.
While a hybrid fire extinguisher represents a significant advance in fire extinguisher technology, the hybrid fire extinguisher can continue to be refined and improved.
A hybrid fire extinguisher includes a solid propellant gas generator. The properties of the solid propellant selected for the gas generator can provide a predetermined discharge profile. Fire extinguisher discharge characteristics can be tailored for unique applications. In one embodiment, the discharge of the fire suppressant is controlled to be substantially constant throughout the duration or, at least, the majority of the discharge period. To achieve a substantially constant discharge of fire suppressant, the solid propellant produces a substantially constant pressure, or a slightly increasing pressure, within the container that holds the fire suppressant. Toward this end, the solid propellant surface area that is exposed to burning increases during the discharge period. In another embodiment, the solid propellant characteristics can be tailored so that an initial burst of fire suppressant is followed by a steady, low discharge of fire suppressant for an extended period of time. In another embodiment, the solid propellant characteristics can be tailored so that the burst of fire suppressant can come in the middle or at the end of the discharge period. By proper selection and arrangement of the solid propellant grain size and surface area, the discharge profile of hybrid fire extinguishers can be tailored to specific applications as desired.
This summary is provided to introduce a selection of concepts in a simplified form that are fuirther described below in the Detailed Description. This summary is not intended to identify key features of the claimed subject matter, nor is it intended to be used as an aid in determining the scope of the claimed subject matter.
The foregoing aspects and many of the attendant advantages of this invention will become more readily appreciated as the same become better understood by reference to the following detailed description, when taken in conjunction with the accompanying drawings, wherein:
A fire extinguisher bottle pressurized by a solid propellant in accordance with the present invention can have a tailored discharge profile. For example, a constant overpressure can be applied to the fire suppressant, thereby providing a constant rate of delivery of fire suppressant to the fire. Alternatively, a high pressure can be applied to the fire suppressant, resulting in a faster discharge than can be obtained with a static over pressurizing gas. A high pressure can be applied at the beginning, middle, or towards the end of the discharge profile.
Fire extinguisher bottles 102 and 104 contain a fire suppressant enclosed within each fire extinguisher bottle. The fire suppressant within bottles 102 and 104 can be kept at depressurized conditions. Fire suppressant agent includes hydrofluorocarbons, perfluorocarbons, CF3CHFCH3, C4F10, (CF2)4, HFC-125, HFC-23, HFC-227ea, and HFC-236fa, pentafluoroethane, heptafluoropropane, and any mixtures thereof. Bottles 102 and 104 do not need to be under constant high pressurize to deliver the fire suppressant because pressurizing gas is supplied by solid propellant gas generators 112 and 114 on bottles 102 and 104, respectively. Solid propellant gas generators 112 and 114 will supply pressurizing gas by igniting solid propellant within the gas generators 112 and 114 when needed.
The outlets of bottles 102 and 104 can be connected to one another through a manifold 118 so that both bottles 102 and 104 can discharge to the same location. Alternatively, the bottles 102 and 104 can be isolated from one another. Bottle 102 can be piped only to a single discharge pipe, and bottle 104 can be piped to a separate and independent discharge pipe. However, if either bottle 102 or 104 malfunctions, a cross-tie between bottles 102 and 104 can operate; therefore, bottle 102 can relieve into bottle 104's piping, and vice versa. Bottle 104 can relieve into bottle 102's discharge piping, for mutual redundancy of the system. Control valves and a programmable logic unit can be used in opening and closing manifold valves to cover any number of situations.
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Igniter baggie 416 is located immediately below the squib 424. Two auto-ignition propellant (36A) pellets 426, spaced 180° apart, are provided adjacent to the squib 424. At the lower end of the shell 418, within the bottom closure 404, two holes are provided. Each hole is filled with three auto-ignition propellant pellets 428, spaced 180° apart.
Within the main body of the shell 418, annular zones of solid propellant 406, 408, 410, 412, and 414 are provided. The main propellant in these zones may be in grain shapes, such as cylinders (whole, hollow-centered, star, or rosette). Each zone of solid propellant 406, 408, 410, 412, and 414 is sectioned off above and below with a grain trap, of which grain trap 330 is representative. Each solid propellant zone 406, 408, 410, 412, and 414 can have similar characteristics, or each solid propellant zone 406, 408, 410, 412, and 414 can have different characteristics, or any two or more zones can be similar and the remainder different. For example, the solid propellant grains of each zone can be different in composition, or the grains of each zone can vary in size and surface area to provide the discharge profile as required. For example, small-sized solid propellant grains provide greater surface area per volume. Greater surface area means more area for combustion, therefore, greater volumes of gas will be produced and thus, higher pressures and greater volumes and/or mass discharge of fire suppressant from the bottle.
Zone 414 solid propellant can be spaced apart from solid propellant zones 406, 408, 410, and 412 by including stand-offs between the lower grain trap of zone 414 and the upper grain trap of zone 412. Solid propellant zone 414, which is located at the top of the shell 418 and surrounds the igniter baggie 416, may function as the “booster propellant.” Booster propellant can burn at a faster and hotter temperature and is provided to initiate the ignition of the gas generating solid propellant in zones 406, 408, 410, and 412. A representative booster propellant is known under the designation FS01-00.
The burning of the solid propellant in zones 406, 408, 410, 412, and 414 is initiated from the top zone 414 and can progress downwardly, wherein the last solid propellant to be combusted is in zone 406. Alternatively, the combustion can take place from the inside toward the outside. Accordingly, the characteristics of the solid propellant can change from top to bottom, or from inside to outside. The gases flow downwardly through the center cavity in the annular solid propellant zones 406, 408, 410, 412, and 414. The gases are redirected by the bottom closure 404 to flow laterally and radially and are then are expelled from apertures 422. In some embodiments, it may be preferable to have a higher discharge flow rate (higher pressure) at the beginning of the discharge profile to initially put out a fire, followed by a constant or gradually reducing (or increasing) discharge profile to prevent the fire from reigniting. This may be accomplished by providing the top zones 410 and 412 with greater surface area solid propellant grains, and then the bottom zones 408 and 410 could have larger grains and less surface area per volume or mass of solid propellant. Alternatively, each zone could have solid propellant grains with slightly less surface area than the previous, beginning with the top zone through the lowest zone. Alternatively, to create a constant overpressure in the bottle, each zone could have solid propellant grains with slightly greater surface area than the previous, beginning with the top zone through the lowest zone. This can also be accomplished by increasing the surface area of the solid propellant grains beginning with the smallest surface area on the inside of the annular zone and increasing the surface area toward the outside of the zone in a radial direction.
In alternative embodiments, higher discharge can occur at the beginning, about the middle, or at the end of the discharge profile by providing grains having greater surface area at the top zone, or at the middle zone, or in the bottom zone in the shell 418. Solid propellant grain surface area can gradually change through each zone, going from zone to zone, or be abrupt-going from zone to zone, but similar throughout a zone. Solid propellant grain surface area can gradually change from the inside moving toward the outside or be abrupt. In other embodiments, rather than adjust the surface area, the compositional make-up of the solid propellant in zones 406, 408, 410, and 412 is varied. For example, to produce greater pressures and thus higher volumes of gas, the composition of the solid propellant can include greater percentages of fuel. Therefore, by adjusting one of either the surface area per weight (or volume) of solid propellant and/or adjusting the compositional make-up of the solid propellant of one or more of the solid propellant zones 406, 408, 410, 412, and 414, the discharge profile produced by the gas generator 400 can have a substantially constant discharge profile, a gradually increasing discharge profile, a gradually decreasing discharge profile, a stepwise (either increasing or decreasing) discharge profile, or burst (a sudden spike) discharge profile. Furthermore, one, some, or all types of discharge profiles can be combined and incorporated into a single solid propellant gas generator.
Materials of construction for the shell 418, lid 402, bottom closure 404, and all other non-combustible gas generator components preferably can withstand the heat of combustion and are, therefore, metals such as stainless steels, alloys of nickel, titanium, and the like.
Suitable solid propellants include a fuel and an oxidizer. The solid propellant may optionally include a coolant, a chemically active agent, and an additive.
Representative fuels include 5-aminotetrazole and the potassium, zinc, or other salts thereof, bitetrazole and the potassium, zinc, or other salts thereof diazoaminotetrazole and the potassium, zinc, or other salts thereof, diazotetrazole dimer and its salts, guanidine nitrate, aminoguanidine nitrates, nitroguanidine, triazoles, triaminoguanidinium, diaminoguanidinium, and combinations thereof. The fuel can comprise 5% to 50% by weight of the solid propellant.
Representative oxidizers include alkaline metal nitrates, alkaline earth nitrates, phase-stabilized ammonium nitrates, perchlorates, iodates, and bromates. In one embodiment, the oxidizer is strontium nitrate. The oxidizer can comprise, 20% to 90% by weight of the soiled propellant.
Representative coolants include magnesium carbonate and magnesium hydroxide. The coolant may comprise 0% to 40% by weight of the solid propellant, preferably 5% to 40% by weight of the solid propellant.
The chemically active agents are chemicals that generate environmentally innocuous, fire suppressive reactive species that disrupt combustion processes. Representative chemically active agents include potassium iodide, potassium bromide, sodium chloride, lithium chloride, potassium iodate, potassium nitrate, potassium bromate, sodium nitrate, lithium perchlorate, ammonium nitrate phase-stabilized with potassium nitrate, alkali bromides such as potassium bromide, alkali borates such as potassium borate, alkali sulfates such as potassium sulfate, and combinations thereof. The chemically active agent can comprise, 5% to 40% by weight of the solid propellant.
Additives can be an iron-containing compound, a non-halide potassium compound, or a combination of these. Representative iron-containing compounds include ferric oxide, ferric carbonate, ferric oxalate, ferric chloride, ferric sulfate, ferric bromide, ferric iodide, ferric sulfonate, ferrocyanide salts, ferric ferrocyanide, potassium ferrocyanide, ammonium ferrocyanide, ferrous oxide, ferrous chloride, ferrous bromide, ferrocene, iron pentacarbonyl, iron nonacarbonyl, ferric acetylacetone, iron phthalocyanine, iron acetate, iron carbonyl, and iron cyanide dyes such as Milori Blue (ammonium ferroferricyanide) and Prussian Blue (ferric ferrocyanide). Representative non-halide potassium compounds include potassium tetrazole and triazole salts, such as potassium 5-aminotetrazole and potassium nitrotriazone, potassium acetate, potassium acetylacetonate, potassium bicarbonate, potassium carbonate, potassium hexacyanoferrate, potassium hydroxide, potassium pentane dionate, and potassium oxalate. The additive can comprise from about 1% to about 25% by weight, based on the weight of the solid propellant.
Hydrofluorocarbons and fluorocarbons lack heavy halogen atoms, such as chorine, bromine, and iodine, making hydrofluorocarbons and fluorocarbons primarily physically acting fire suppression agents, meaning hydrofluorocarbons and fluorocarbons function through cooling and dilution effects. As such, replacing fire suppression agents, such as Halon-1301, that can contain chlorine, bromine, or iodine, is inefficient and will require greater concentrations to attain the same effectiveness. To improve the effectiveness of the fluorocarbons and hydrofluorocarbons, the solid propellant can incorporate a chemically active agent, a coolant, and/or an additive in the solid propellant formulation. Additionally, switching to a solid propellant gas generator will also increase the available volume within the container that is formally occupied by a pressurizing gas. The incorporation of a chemically active agent into the solid propellant formulation can decrease the concentrations of fire suppressant agent necessary to extinguish a fire. For example, as an approximation, a fire extinguisher using a solid propellant without a chemically active agent may need to produce about 8%-10% concentration of fire suppressant agent. However, one with a chemically active agent may only require about 2%-5% concentration of fire suppressant agent to extinguish a similar fire.
Discharge profiles are plotted as pressure over time, or concentration of either the generated gas or fire suppressant in mole, weight, or volume percent over time. A discharge period is the elapsed time from initiation of the fire extinguisher to the substantial drop in pressure or elimination of the fire suppressant from the container. The pressure can be correlated to a mass or volumetric flow rate. The following illustrative figures represent pressure profiles that can be created with solid propellant grains of suitable size, shape, and dimensions. A relatively flat or constant pressure profile versus time will provide a substantially constant flow rate of fire suppressant. A profile having a positive slope will propel more fire suppressant as time increases, and a combination grain will propel more fire suppressant agent initially and then remain substantially constant over time.
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An advantage arising from the use of a solid propellant for optimizing discharge profiles is that one can use less agent by delivering only the fire suppressant agent needed to maintain a fire-free zone. In a pressurized bottle, much more fire suppressant agent is delivered initially in order to ensure sufficient agent concentration later in the suppression discharge period. With a solid propellant gas generator, an early burst of suppressant can be used to extinguish the fire and then a longer-lasting, steady stream of suppressant can be discharged to prevent re-ignition. Alternatively, the discharge of fire suppressant agent can be maintained substantially constant throughout the discharge period. The area below each of the respective curves in
The illustrated discharge profiles in
While illustrative embodiments have been illustrated and described, it will be appreciated that various changes can be made therein without departing from the spirit and scope of the invention.
This application claims the benefit of Provisional Application No. 60/691,447, filed Jun. 17, 2005, the benefit of which is hereby claimed under 35 U.S.C. §119.
Number | Date | Country | |
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60691447 | Jun 2005 | US |