All documents mentioned in this specification are herein incorporated by reference to the same extent as if each individual document was specifically and individually indicated to be incorporated by reference.
It should be noted that throughout the disclosure, where a definition or use of a term in any incorporated document(s) is inconsistent or contrary to the definition of that term provided herein, the definition of that term provided herein applies and the definition of that term in the incorporated document(s) does not apply.
One or more embodiments of the present invention are related to a hybrid holding device in a form of a multi-jaw vise that may be used in milling machines for securely holding a polygonal, rounded, or other odd-shaped workpiece.
Most conventional vises used today are comprised of only two jaws used to securely hold a polygonal object (an object or a workpiece with straight sides) firmly while work is done on the workpiece.
In general, vise 100 may be detachably fixed onto a workbench 108 of a milling machine 110 and remains stationary while a workpiece or an adapter held by vise 100 is milled. Unfortunately, vise 100 cannot be used to hold rounded objects such as the illustrated workpiece 106 (e.g., non-polygonal shape such as oval or circular, or other odd-shapes, etc.). Obviously, the flat surfaces of jaws 102 of vise 100 coming into contact to grip the rounded object (e.g., workpiece 106) would bend the rounded workpiece.
If a rounded or odd-shaped workpiece is to be milled, an adapter (or a workpiece holding fixture) such as adapter 104 must first be manufactured that can securely hold the rounded workpiece, with the adapter itself held firmly by a vise. In the exemplary instance illustrated in
Workpiece 106 has an odd-shape that is similar to a frustum of hollow circular cone, with radial curved surfaces. As illustrated, adapter 104 may be engineered to have a topographical surface best suited for griping or holding surfaces of workpiece 106. Nonetheless, as illustrated, adapter 104 is firmly held by vise 100, with workpiece 106 mounted securely on adapter 104 to enable a milling machine to work on workpiece 106.
In general, the adapter (any adapter) manufactured must be specifically designed for a particular workpiece (in terms of shape, size, engineering tolerances, etc. of the workpiece) and as importantly, for a particular milling work to be done on that workpiece by the milling machine. For example, even if a new workpiece has the exact shape as that of workpiece 106, but larger in size, obviously a new adapter must be designed to hold the larger sized new workpiece.
If a different workpiece is to be worked on or a different milling work is to be performed (even on the same workpiece), in most cases a new adapter must be specifically designed and manufactured for that new workpiece and or for the new milling work for an existing workpiece. As another example, if milling is required on the back side of existing workpiece 106, then again, a new adapter must be designed to hold the same workpiece 106 in reverse (e.g., back side up) to mill the back side of workpiece 106.
Of course, as detailed below, manufacturing an adapter to hold a specific rounded or peculiar-shaped workpiece and or for a specific milling work is extremely time consuming, labor intensive, and costly. In fact, in some cases, it may take a longer time to engineer and manufacture a new adapter than the time it takes for the actual milling work to be performed on the workpiece to develop an end product.
The adapter developed must be configured to be securely held by the vise and further, itself securely hold the workpiece. Additionally, the adapter must be precisely engineered with tight tolerances to allow for manufacturing tolerances of the workpiece (end product). In other words, the adapter should be designed with such precision that would enable the workpiece to be milled within acceptable tolerances allowed by the parameters of the end product. Simply stated, the adapter must accommodate (and even match) the tight engineering tolerances of the workpiece itself.
Additionally, the adapter must be comprised of a type of material (e.g., soft material, hard material, etc.) that is generally commensurate in properties with that of the workpiece. In general, it is best practice if the adapter is comprised of the same material (is as strong and rigid) as the workpiece.
Accordingly, in light of the current state of the art and the drawbacks to current vise units used in milling machines that require a separate adapter for securing a non-polygonal (e.g., rounded or other odd-shaped) objects, a need exists for a hybrid holding device in a form of a multi-jaw vise that would securely hold different shaped objects (including polygonal types) to thereby eliminate the need for an adapter in most cases. Additionally, a need exists for a hybrid holding device in a form of a multi-jaw vise that would be used for different milling work to be performed on the same or different objects without much modifications (if any) to also thereby eliminate the need for additional adapters.
A non-limiting, exemplary aspect of an embodiment of the present invention provides a hybrid holding device used in a milling machine, comprising:
a base with mounting structures for detachably fastening the hybrid holding device securely onto a workbench of the milling machine in a fixed stationary position;
a moveable multi-jaw assembly that includes at least three jaws that directly receives and securely holds a workpiece without an adapter;
a handle associated with the multi-jaw assembly for tightening the holding grip against the workpiece.
Another non-limiting, exemplary aspect of an embodiment of the present invention provides a hybrid holding device used in a milling machine, comprising:
a base with a mounting structure for detachably securing the hybrid holding device in a fixed stationary position directly onto a workbench of the milling machine;
a drive mechanism; and
a moveable multi-jaw assembly that includes at least three jaws that adjustably move in unison to one of a tightening or a releasing positions by the drive mechanism.
Still a further non-limiting, exemplary aspect of an embodiment of the present invention provides a hybrid holding device used in a milling machine, comprising:
a movable multi-jaw assembly that includes at least three jaws that move in unison to one of a tightening or a releasing position;
a drive mechanism that actuates the multi-jaw assembly; and
a body having a base with a mounting structure for detachably securing the hybrid holding device in a fixed stationary position directly onto a workbench of the milling machine.
These and other features and aspects of the invention will be apparent to those skilled in the art from the following detailed description of preferred non-limiting exemplary embodiments, taken together with the drawings and the claims that follow.
It is to be understood that the drawings are to be used for the purposes of exemplary illustration only and not as a definition of the limits of the invention. Throughout the disclosure, the word “exemplary” may be used to mean “serving as an example, instance, or illustration,” but the absence of the term “exemplary” does not denote a limiting embodiment. Any embodiment described as “exemplary” is not necessarily to be construed as preferred or advantageous over other embodiments. In the drawings, like reference character(s) present corresponding part(s) throughout.
The detailed description set forth below in connection with the appended drawings is intended as a description of presently preferred embodiments of the invention and is not intended to represent the only forms in which the present invention may be constructed and or utilized.
It is to be appreciated that certain features of the invention, which are, for clarity, described in the context of separate embodiments, may also be provided in combination in a single embodiment. Conversely, various features of the invention that are, for brevity, described in the context of a single embodiment may also be provided separately or in any suitable sub-combination or as suitable in any other described embodiment of the invention. Stated otherwise, although the invention is described below in terms of various exemplary embodiments and implementations, it should be understood that the various features and aspects described in one or more of the individual embodiments are not limited in their applicability to the particular embodiment with which they are described, but instead can be applied, alone or in various combinations, to one or more of the other embodiments of the invention.
In the description given below and or the corresponding set of drawing figures, when it is necessary to distinguish the various members, elements, sections/portions, components, parts, or any other aspects (functional or otherwise) or features or concepts or operations of a device(s) or method(s) from each other, the description and or the corresponding drawing figures may follow reference numbers with a small alphabet character such as (for example) “working-jaws 210a, 210b, and etc.” If the description is common to all of the various members, elements, sections/portions, components, parts, or any other aspects (functional or otherwise) or features or concepts or operations of a device(s) or method(s) such as (for example) to all working-jaws 210a, 210b, etc., then they may simply be referred to with reference number only and with no alphabet character such as (for example) “working-jaw 210.”
The present invention defines the term workpiece as an object being worked on with a tool or machine. Accordingly, throughout the disclosure the terms workpiece and object may sometimes be used interchangeably.
The present invention defines the term polygonal object as a workpiece with straight sides.
The present invention defines a vise as a stationary metal tool with two movable flat jaws that are used to hold a polygonal workpiece firmly in place while work is done on the workpiece, with the vise detachably attached to a workbench.
The present invention defines a chuck as a rotating or non-stationary device for holding a rounded workpiece in a lathe or a tool in a drill, typically having three or four jaws that move radially in and out.
The present invention defines a jaw as the gripping part, member, or unit of a tool or machine.
One or more embodiments of the present invention provide a hybrid holding device that in most cases eliminates the need for an adapter for holding polygonal and or non-polygonal (e.g., rounded or odd shaped) workpieces.
The hybrid holding device in accordance with one or more embodiments securely holds different rounded or odd-shaped objects (including polygonal, if need be) and further, may be used for different milling work to be performed on the workpieces (polygonal and non-polygonal) without much modifications (if any) to thereby eliminate the need for an adapter in most cases.
One or more embodiments of the present invention provide hybrid holding device in a form of a multi-jaw vise (three or more jaws) that securely holds different shaped objects (including polygonal types) to thereby eliminate the need for an adapter in most cases.
Additionally, one or more embodiments of the present invention provide a hybrid holding device in a form of a multi-jaw vise (three or more jaws) used for different milling work to be performed on the same or different objects without much modifications (if any) to also thereby eliminate the need for additional adapters.
As illustrated, hybrid holding device 200 has a body 202 that has a base 204 with a mounting structure 206 (detailed below) for detachably securing hybrid holding device 200 in a fixed stationary position directly onto workbench 108 of milling machine 110 using well-known securing components 208.
The method of mounting and the tools to mount and secure hybrid holding device 200 is in the same manner as conventional vises used in milling machine 110. Accordingly, no new skills are required to mount and secure hybrid holding device 200 by a user.
Next, a set blank-jaws 212 (shown in
Of course, in order to securely grip workpieces 106 for milling, blank-jaws 212 must first be milled to provide corresponding engagement (or grip) surfaces in view of workpieces 106 to be milled.
Modifying (i.e., milling) the set of blank-jaws 212 in view of holding surfaces of different shaped/size one or more workpiece 106 (for example), results in a set of working-jaws 210, non-limiting, exemplary instances of which are shown in
With the present invention, a single set of blank jaws 200 may be modified in view of several different shape/size workpieces 106 (as detailed below). For example, blank-jaws 212 may be milled to form working-jaws 210a (
As further detailed below, since working-jaws 210 are moveable, different size workpieces 106 may also be used with the same working-jaws 210 without having to generate a new set of working-jaws 210 from a new set of blank-jaws 212.
In the non-limiting, exemplary instance shown in
As further illustrated, working-jaws 210a shown in
In the non-limiting, exemplary instance shown in
As further detailed below, since working-jaws 210b are moveable, different size workpieces 106 may also be used with the same working-jaws 210v without having to generate a new set of working-jaws 210b from a new set of blank-jaws 212.
In the non-limiting, exemplary instance best shown in
Therefore, blank-jaws 212 may be milled to form working-jaws 210 to hold a workpiece 106 of different shapes and sizes. Of course, in the non-limiting, exemplary instance shown in
For example, each jaw 210b (
It should be note that the purpose for illustrating two separate working-jaws 210a and 210b with separate features rather than a single working-jaw 210 with all features included is for discussion purposes to illustrate that several sets of blank-jaws 212 may be milled to provide different sets of working-jaws 210 and that they may include any desired surface feature for gripping a workpiece 106. However, in practice, in the non-limiting, exemplary instances, all of the surface features of workings-jaws 210a and 210b may be combined to form a single working-jaw 210.
As illustrated in
Hybrid holding device 200 further includes a detachable handle 218 for tightening the grip of jaws 210 against workpiece 106. The method for operating handle 218 by a user is in the same manner as conventional vises used in milling machine 110. Accordingly, no new skills are required to operate handle 218 and secure a workpiece 106 onto hybrid holding device 200.
As further illustrated in
As best illustrated in
As illustrated in
One reason to grip annular workpiece 106c/f from an inner circumference 232 might be that workpiece 106 requires milling on outer circumference 244 and hence, jaws 210 cannot grip workpiece 106 by its outer circumference 232. Accordingly, jaws 210 may be adjusted outwardly away from center 220 (to “open” position) to grip workpiece 106 by its inner circumference 232 instead. Again, it should be noted that since jaws 210 may be adjusted, it can receive and secure different sizes and shapes of workpiece 106. Of course, the workpiece (annular disc or ring) may also be easily gripped by jaws 210 from its outer circumference 244 if milling work is required on inner part 232 of workpiece 106.
As further illustrated in
For example, a first version of a product may be developed (milled) with three openings, and at a later time, the second version of the same product may require it to be modified or milled to include a fourth opening. Using alignment guide 246, a machinist may easily align hybrid holding device 200 in the same exact position in relation to the workbench 108 of milling machine 110 that was used to develop the first version of the product and secure workpiece 106 thereon hybrid holding device 200. Thereafter, simply mill the additional fourth opening without having the need or requirement to redevelop a new adapter. Accordingly, a different milling work is performed on the same workpiece 106 but without requirement, need, or use of an adapter or development thereof.
As illustrated in
Body 202 of hybrid holding device 200 includes a front side 252, rear side 254, lateral sides 256 and 258, a top side 260, and a bottom side 262 (
Body 202 of hybrid holding device 200 further includes a first longitudinal top section 272 (
As further detailed below, second longitudinal top section 274 includes actuator member openings 270 configured to receive actuator members 214 (detailed below) of multi-jaw assembly 306.
Body 202 of hybrid holding device 200 further includes a first longitudinal bottom section 276 (
Base 204 of body 200 is comprised of peripheral supporting flange 280 (
Peripheral supporting flange 280 may be used for further securing (or clamping) of hybrid holding device 200 from any part of any one side of hybrid holding device 200, preventing potential movement of hybrid holding device 200 while in use.
In particular, peripheral supporting flange 280 of base 204 includes a mounting structure 206 at lateral sides 256 and 258 of hybrid holding device 200 for detachably securing hybrid holding device 200 in a fixed stationary position directly onto a workbench 108 of milling machine 110. As illustrated, mounting structure 206 is bulkier 284 (compared to thickness 286 of supporting flange 280 best shown
First longitudinal bottom section 276 includes first and second drive shaft mounting openings 264 and 286 (best shown in
Adjacent first drive shaft mounting opening 264 are interlocking openings 290 and 292 (
Second longitudinal bottom section 278 includes a main opening 424 (
Multi-jaw assembly 306 of hybrid holding device 200 may further comprise of a securing member 308 that is detachably fastened to a jaw 210 or 200 with fasteners 310, with securing member 308 engaging an actuator member 214 (detailed below).
Actuator member 214 engages scroll plate 300 of drive mechanism 304, which enables actuator member 214 to move, which, in turn, moves securing member 308 and associated jaw 212/210.
A bottom side 312 of a jaw 212 or 210 includes two parallel raised surfaces 314 that have serrations 316 on top sides 318 for engagement with actuator member 214. Further included are through-holes 320 positioned in between the two parallel raised surfaces 314 for receiving fasteners 310 for detachably securing jaw 210 (or 200) with a securing member 214.
As best illustrated in
Top through-hole portion 440 and bottom through-hole portion 450 are concentric, with second diameter 448 having a shorter span than first diameter 442 to form a supporting surface 452 for fastener 310. This way, a short fastener may be used that will be position well inside the through hole 320 (inserted from top opening 444), with bottom surface of fastener 310 head resting against supporting surface 452 (best shown in
Through-hole 320 is comprised of a set of through-holes (two of them) that are aligned and positioned in between the two parallel raised surfaces 314 for receiving a set of fasteners 310 for detachably securing jaws 212 or 210 with securing member 308.
It should be noted the size and configuration or shape of jaws 212 or 210 may be varied for gripping different types of workpieces and further for providing different methods of gripping the same workpieces. The combination of the vast range of motion of jaws 210 and their variety of different shapes and sizes used may accommodate a very large number of various shaped workpieces. Accordingly, the different shapes and sizes of jaws 212/210 may be provided for hybrid holding device.
Securing member 308 is comprised of a single, unitary block with a threaded through-hole opening 326 for receiving set of fasteners 310 from jaw 202/210 to detachably fasten jaw 212/210 to securing member 308. Securing member 308 has block portion 328 that is secured onto bottom side 312 of jaw 202/210 (between raised surfaces 314 (best shown in
Securing member 308 has a set of flanges 330 (that form the “T”) that extend along length 324 that enable securing member 308 to slide onto a corresponding T-slot track 332 of actuator member 214 (best shown in
It should be noted that threaded through-hole opening 326 is oriented transverse length 324 of securing member 308 and that openings 326 are aligned, and parallel threaded through-openings.
As best illustrated in
Actuator member 214 is comprised of a single unitary block comprised of first engagement surfaces (or inner surfaces) for engagement with securing member 308, and second engagement surfaces for engagement with jaw 202/210, drive mechanism 304, and actuator member opening 270 of body 202 of hybrid holding device 200.
Actuator member 214 is comprised of a main section 340 that has a length that extends along a longitudinal axis 342 of actuator member 214, and a width that extends along a transverse axis 344 of actuator member 308.
Main section 340 has a rear side 346 that is flat and a front side 348 that has centrally extended projection 350 configured as a V shape that prevents further movement of actuator member 214 toward center of hybrid holding device 200, with lateral sections 352 of the front side being flat. Main section 340 further includes lateral sides 354 that extend along longitudinal axis 342 of actuator member 214 and that are flat.
Actuator member 214 is further comprised of two projecting, parallel walls 356 raised from a top side 358 of main section 340, a distance 360 away from distal edges 362 of lateral sides 354 of main section 340 to form actuator engagement flanges 364. The formed flanges 364 due to position of walls 356 in relation to main section 340 enable engagement with corresponding surfaces of actuator member openings 270 of body 202 of hybrid holding device 200.
Walls 356 extend longitudinally along a general length of main section 340, defining an elongated groove or channel (a T-slot, best shown in
As best illustrated in
As best illustrated in
In particular, as best illustrated in
Actuator member 214 is further comprised of a set of interlocking cogs 374 raised from a bottom side 376 that engage a spiral railing guides 378 of scroll plate 300, which when rotated, moves actuator member 214 by the set of interlocking cogs 374. Interlocking cogs 374 are comprised of a first curved side 380 with a first arc radius, and a second curved side 382 with a second arc radius.
As illustrated
As illustrated in
In addition to moveably secure scroll plate 300, cover plate 298 also functions to prevent debris such as metal shavings from entering into housing 384. This way, drive mechanism 307 is maintained clean.
As indicated above, cover plate 298 maintains scroll plate 300 within housing 384 so that the scroll plate 300 does not fall out. It should be noted that cover plate 298 applies sufficient pressures onto scroll plate 300 so that scroll plate 300 is easily rotated without being wobble while in rotation (no outer-plane or in-plane movement). Edges 400 on gear-side 402, near inner diameter 404 of scroll plate 300 engage with top surface 398 of annular walls 388 of cover plate 298. The engagement maintains scroll plate 300 in its proper orientation while rotating (no wobbling, no jamming, etc.).
As illustrated in
As best illustrated in
As further illustrated, second longitudinal bottom section 278 includes a main through-opening 416 of a generally cylindrical configuration that is oriented transverse a plane of base 204, defined by longitudinal and transverse axes of body 202.
Main through-opening 416 has sufficient height (depth) 418 to support and enable an elongated workpiece 106d to be securely held by multi-jaw assembly 306 at various portions of the workpiece without the workpiece being wobbled—no lateral movement of the workpiece in relation to its central axis. It should be noted that if the height of the workpiece is too long, then the hybrid holding device 200 may be raised (by a set of blocks for example positioned on workbench 108) to accommodate the longer workpieces.
First longitudinal bottom section 276 includes drive shaft 268 that has a pinion 302 that engages cogs 420 on gear-side 402 of scroll plate 300 to rotate scroll plate 300. Drive shaft 268 has a handle engagement section 266 that receives handle 218 to rotate drive shaft 268, which, in turn, rotates scroll plate 300 by a pinion 302 of drive shaft 268. It should be noted that the pinion 302 is formed as a beveled or cone shaped gear. Drive shaft 268 further includes a mounting structure 296 (in a form of a groove 422) that enables drive shaft 268 to be mounted onto body 202 of hybrid holding device 200 by a set of shaft pins 294 (e.g., shoulder bolts).
As illustrated in
As illustrated in
All contacting surfaces of actuator member 430 in relation to actuator member openings 270 and scroll plate 300, including jaws 210/212 are similar. In other words, actuator member 430 as illustrated may be used in hybrid holding device 200 illustrated in
As further illustrated in
As illustrated, jaw 432 is similar to jaw 210/212 with the exception that the top side 318 of raised surfaces 314 are not serrated (as detailed above) and further, include a cavity 438 that receives free end of interlocking pin 436. This enables interlocking pin 436 to mate or latch with both actuator member 430 and jaw 432.
Interlocking pin 436 facilitates for a more exact positioning of jaw 432 in relation to actuator member 430. That is, use of pin 436 compensates for allowed tolerances of threaded openings 326 on actuator member 430 and allowed tolerances of respective fasteners 310. In other words, pin 436 reduces such allowed tolerances for a more exact positioning of jaws 432 in relation to actuator member 430. The overall combination of actuator member 430 and pin 436 also reduce the potential error in jaw positioning as detailed below.
Although flexibility in terms of adjustability of positioning of jaws 210/212/432 in relation to one another is lost when using actuator member 430, the benefit gained is a more exact, fixed re-positioning of jaws 210/212/430 in relation to center 220 and one another. In other words, users need no longer adjust each multi-jaw assembly 460 in relation to center 220 and one another, but may always quickly attached jaw 210/212/430 to actuator member 430 at the same fixed mounting position.
Although the invention has been described in considerable detail in language specific to structural features and or method acts, it is to be understood that the invention defined in the appended claims is not necessarily limited to the specific features or acts described. Rather, the specific features and acts are disclosed as exemplary preferred forms of implementing the claimed invention. Stated otherwise, it is to be understood that the phraseology and terminology employed herein, as well as the abstract, are for the purpose of description and should not be regarded as limiting. Further, the specification is not confined to the disclosed embodiments. Therefore, while exemplary illustrative embodiments of the invention have been described, numerous variations and alternative embodiments will occur to those skilled in the art. Such variations and alternate embodiments are contemplated, and can be made without departing from the spirit and scope of the invention.
It should further be noted that throughout the entire disclosure, the labels such as left, right, front, back, top, inside, outside, bottom, forward, reverse, clockwise, counter clockwise, up, down, or other similar terms such as upper, lower, aft, fore, vertical, horizontal, oblique, proximal, distal, parallel, perpendicular, transverse, longitudinal, etc. have been used for convenience purposes only and are not intended to imply any particular fixed direction, orientation, or position. Instead, they are used to reflect relative locations/positions and/or directions/orientations between various portions of an object.
In addition, reference to “first,” “second,” “third,” and etc. members throughout the disclosure (and in particular, claims) is not used to show a serial or numerical limitation but instead is used to distinguish or identify the various members of the group.
Further the terms “a” and “an” throughout the disclosure (and in particular, claims) do not denote a limitation of quantity, but rather denote the presence of at least one of the referenced item.
In addition, any element in a claim that does not explicitly state “means for” performing a specified function, or “step for” performing a specific function, is not to be interpreted as a “means” or “step” clause as specified in 35 U.S.C. Section 112, Paragraph 6. In particular, the use of“step of,” “act of,” “operation of,” or “operational act of” in the claims herein is not intended to invoke the provisions of 35 U.S.C. 112, Paragraph 6.
This Application claims the benefit of priority of U.S. Utility Provisional Patent Application 62/557,031, filed 11 Sep. 2017, the entire disclosure of which is expressly incorporated by reference in its entirety herein.
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