The invention generally relates to a stent having a combination of different structural elements.
Stents are utilized in a variety of medical procedures. They can be placed within numerous regions of the body, including the esophagus, bile duct, pancreatic duct, small intestine, and vasculature. The design features of a stent must be modified in accordance with the type of medical procedure to be performed and the area of the body the stent is to be implanted within.
Numerous stent designs are currently available. For example, one group of stents, known as zigzag shaped stents, have a zig-zag configuration which can provide relatively large expansive radial forces against a body lumen. Such large radial forces can fixate the stent at a target region, thereby reducing the likelihood of stent migration. Moreover, such stents can sufficiently collapse into a compressed state during delivery. Upon deployment, the zigzag shaped stents are capable of expanding without undergoing a reduction in length (i.e., foreshortening). However, the rigid shape of such zigzag shaped stents translates into poor flexibility. Accordingly, zigzag shaped stents do not perform well when implanted in curved body lumens.
To overcome the inherent lack of flexibility of the zigzag shaped stents, braided stents have also been utilized. The braided geometry of a braided stent provides the needed flexibility to accommodate curved body lumens. The woven design prevents the braided stent from kinking. However, braided stents expand with relatively small radial force against a body lumen. Such a relatively small radial force is frequently too weak to hold a body lumen open. The small radial force can also lead to stent migration. Additionally, expansion of a braided stent causes significant foreshortening of the stent as a result of its interwoven structure.
Moreover, current stent designs exhibit large radial forces at the end portions of the stent to prevent migration of the stent. The large radial forces provided by current stent designs have demonstrated the ability to fixate the stent at the desired implantation site. However, the large radial forces along the end portions of the stent have also shown a tendency to irritate tissue, thereby stimulating the tissue to grow rapidly around the ends of the stent. Such tissue overgrowth is commonly known as hyperplasia and may lead to in-stent restenosis.
In view of the drawbacks of current stent designs, there is an unmet need for an improved stent that can provide a radial force against a body lumen which is sufficiently large to prevent migration but not excessively large to stimulate adverse tissue overgrowth. Moreover, the improved stent would provide flexibility to permit implantation in curved body lumens, preferably without undergoing significant foreshortening upon expansion.
Accordingly, a hybrid stent is provided with a combination of different structural properties.
In a first aspect, an intraluminal device is provided having a cylindrical body. The cylindrical body has a first expandable stent structure and a second expandable stent structure. The first expandable stent structure has a radial expanding force that is different than the second expandable stent structure.
In a second aspect, an intraluminal device is provided having a generally cylindrical body. The cylindrical body includes a body portion, a first end portion and a second portion. The body portion includes zigzag shaped stents having an outer body diameter. Each of the zigzag shaped stents are longitudinally spaced apart without being interconnected to each other. The zigzag shaped stents are disposed circumferentially around the cylindrical body and extend along a portion of a longitudinal axis of the cylindrical body. The end portions include a flexible element. The end portions have an outermost diameter greater than the outer body diameter of the zigzag shaped stents. The end portions extend in a helical pattern along a portion of the longitudinal axis to form a braided configuration. A coating is attached to the body portion and the end portions.
In a third aspect, an intraluminal device is provided having a generally cylindrical body which includes a body portion, a first end portion and a second end portion. The body portion has a flexible element extending in a helical pattern along a portion of the longitudinal axis of the cylindrical body to form a braided configuration. The braided configuration has an outer diameter. The end portions include zigzag shaped structural members that are disposed circumferentially around the cylindrical body and extend along a portion of the longitudinal axis of the cylindrical body. The end portions have a diameter greater than the outer diameter of the body portion. A coating attaches to the body portion and the end portions.
Embodiments will now be described by way of example with reference to the accompanying drawings, in which:
The embodiments are described with reference to the drawings in which like elements are referred to by like numerals. The relationship and functioning of the various elements of the embodiments are better understood by the following detailed description. However, the embodiments as described below are by way of example only, and the invention is not limited to the embodiments illustrated in the drawings. It should also be understood that the drawings are not to scale and in certain instances details have been omitted, which are not necessary for an understanding of the embodiments, such as conventional details of fabrication and assembly.
An exemplary hybrid stent is shown in
The proximal and distal portions 105, 106 have respective structural members 111 and 110 extending circumferentially in a zigzag orientation to form zigzag cages. Although not shown, another set of zigzag structural members may be overlayered above members 111 and 110, optionally being offset from members 111 and 110. Each of the zigzag cages at the proximal and distal portions 105, 106 may be formed from a monofilament wire which is shaped into a zigzag configuration. The zigzag cages may be similar to the zigzag described in U.S. Pat. No. 4,580,568, which is incorporated herein by reference. The zigzag cages may be formed from any suitable metallic alloy such as stainless steel, nitinol or any other suitable biocompatible material. The shape of the zigzag cages include a series of straight sections 111 joined by bent portions or cusps 122. Each bend or cusp 122 defines an eye 121, which may be shaped by bending the wire. As explained below, the eye 121 may be used to secure the zigzag cage to a coating 108. The zigzag stents may be formed by any other method known to one of ordinary skill in the art, including laser cutting from a cannula.
The zigzag cages of the proximal and distal portions 105, 106 provide a relatively large radial force against a body lumen as compared with other stent designs. Such a large body radial force anchors the hybrid stent 100 in the desired region of a body lumen and prevents the hybrid stent 100 from migrating. To assist in anchoring the hybrid stent 100, proximal and distal portions 105, 106 may be flared, as shown in
The body portion 112 comprises a woven braided tubular structure. The braided tubular structure of the body portion 112 has flexible elastic elements 107, thereby making the hybrid stent 100 capable of being maneuvered through tortuous body lumens and being implanted in curved body lumens. The body portion 112 may be formed from single or multiple wires. Various methods of hand weaving or machine weaving, as are known by one of ordinary skill in the art may be used. For example, a mandrel having a diameter corresponding to the chosen diameter of the body portion 112 may be used as a support element. A single wire or multiple wires may then be helically woven along the surface of the mandrel to form a braided configuration. The wires may be bent around pins or tabs projecting from the mandrel. This allows the wires to cross each other to form a plurality of angles. A conventional braiding machine may also be utilized to arrange a single wire or multiple wires in a plain weave to form the braideded configuration of the body portion 112.
The ends of the single wire or multiple wires of the body portion 112 may be coupled together by using any suitable method known to one of ordinary skill in the art that is capable of preventing the wires from returning to their straight, unbent configuration. For example, the portions of the single or multiple wires may be bent and crimped within a metal clip. Additionally, the ends of the single or multiple wires may be coupled to each other by twisting, crimping or tying.
Suitable materials for the braided body portion 112 include any biocompatible material including shape memory metals. Preferably, nitinol is used.
The length and diameter of the body portion 112 will be dependent upon various factors, including the location within the patient's body where the stent 100 is to be implanted, and the length and geometry of the stricture. Suitable ranges of the length of the body portion 112 include from about 10 mm to about 130 mm, preferably from about 30 mm to about 110 mm, and most preferably from about 40 mm to about 100 mm. Suitable ranges of diameters for the body portion 112 include from about 14 mm to about 22 mm for an esophageal/enteral stent and from about 6 mm to about 12 mm for a biliary stent.
Still referring to
Any suitable biocompatible material may be used for the coating, including silicone, polyurethane, or combinations thereof. For example, a biocompatible polyurethane called THORALON may be utilized. THORALON is available from THORATEC in Pleasanton, Calif. THORALON has been used in certain vascular applications and is characterized by thromboresistance, high tensile strength, low water absorption, low critical surface tension and good flex life. THORALON and methods of manufacturing this material are disclosed in U.S. Pat. Application Publication No. 2002/0065552 A1 and U.S. Pat. Nos. 4,861,830 and 4,675,361, each of which is incorporated herein by reference in their entirety. As disclosed in these patents, THORALON is a polyurethane based polymer (referred to as BPS-215) blended with a siloxane containing surface modifying additive (referred to as SMA-300). Base polymers containing urea linkages can also be used. The concentration of the surface modifying additive may be in the range of 0.5% to 5% by weight of the base polymer.
THORALON can be manipulated to provide either a porous or non-porous material. Formation of porous THORALON is described, for example, in U.S. Pat. No. 6,752,826 and U.S. Pat. Application Publication No. 2003/0149471 A1, both of which are incorporated herein by reference in their entirety. The pores in the polymer may have an average pore diameter from about 1 micron to about 400 microns. Preferably the average pore diameter is from about 1 micron to about 100 microns, and more preferably is from about 1 micron to about 10 microns.
A variety of other biocompatible polyurethanes/polycarbamates and urea linkages (hereinafter “—C(O)N or CON type polymers”) may also be employed as the coating 108. Biocompatible CON type polymers modified with cationic, anionic and aliphatic side chains may also be used. See, for example, U.S. Pat. No. 5,017,664, which is incorporated herein by reference in its entirety. Other biocompatible CON type polymers include: segmented polyurethanes, such as BIOSPAN; polycarbonate urethanes, such as BIONATE; polyetherurethanes, such as ELASTHANE (all available from POLYMER TECHNOLOGY GROUP, Berkeley, Calif.); siloxane-polyurethanes, such as ELAST-EON 2 and ELAST-EON 3 (AORTECH BIOMATERIALS, Victoria, Australia); polytetramethyleneoxide (PTMO) and polydimethylsiloxane (PDMS) polyether-based aromatic siloxane-polyurethanes, such as PURSIL-10, -20, and -40 TSPU; PTMO and PDMS polyether-based aliphatic siloxane-polyurethanes, such as PURSIL AL-5 and AL-10 TSPU; aliphatic, hydroxy-terminated polycarbonate and PDMS polycarbonate-based siloxane-polyurethanes, such as CARBOSIL-10, -20, and -40 TSPU (all available from POLYMER TECHNOLOGY GROUP). Examples of siloxane-polyurethanes are disclosed in U.S. Pat. Application Publication No. 2002/0187288 A1, which is incorporated herein by reference in its entirety. In addition, any of these biocompatible CON type polymers may be end-capped with surface active end groups, such as, for example, polydimethylsiloxane, fluoropolymers, polyolefin, polyethylene oxide, or other suitable groups. See, for example the surface active end groups disclosed in U.S. Pat. No. 5,589,563, which is incorporated herein by reference in its entirety.
Other biocompatible polymeric materials may be used including poly(ethylene glycol) (PEG), polyanhydrides, polyorthoesters, fullerene, polytetrafluoroethylene, poly(styrene-b-isobutylene-b-styrene), polyethylene-co-vinylacetate, poly-N-butylmethacrylate, amino acid-based polymers (such as poly(ester) amide), SiC, TiNO, Parylene C, heparin, porphorylcholine.
Other polymeric materials include polyesters, poly(meth)acrylates, polyalkyl oxides, polyvinyl alcohols, polyethylene glycols, polyvinyl pyrrolidone, and hydrogels. Other polymers that may be dissolved and dried, cured or polymerized on the stent may also be used. Such polymers include, but are not limited to: polyolefins, polyisobutylene and ethylene-alphaolefin copolymers; acrylic polymers (including methacrylate) and copolymers, vinyl halide polymers and copolymers, such as polyvinyl chloride; polyvinyl ethers, such as polyvinyl methyl ether; polyvinylidene halides, such as polyvinylidene fluoride and polyvinylidene chloride; polyacrylonitrile, polyvinyl ketones; polyvinyl aromatics; copolymers of vinyl monomers with each other and olefins; polyamides; alkyd resins; polycarbonates; polyoxymethylenes; polyimides; polyethers; epoxy resins; polyurethanes; rayon; rayon-triacetate; cellulose; cellulose acetate; cellulose butyrate; cellulose acetate butyrate; cellophane; cellulose nitrate; cellulose propionate; cellulose ethers; and modifications, copolymers, and/or mixtures of any of the carriers identified herein. The polymers may contain or be coated with substances that promote endothelialization and/or retard thrombosis and/or the growth of smooth muscle cells.
Additionally, the coating may be a hydrophilic polymer. The hydrophilic polymer may be selected from the group comprising polyacrylate, copolymers comprising acrylic acid, polymethacrylate, polyacrylamide, poly(vinyl alcohol), poly(ethylene oxide), poly(ethylene imine), carboxymethylcellulose, methylcellulose, poly(acrylamide sulphonic acid), polyacrylonitrile, poly(vinyl pyrrolidone), agar, dextran, dextrin, carrageenan, xanthan, and guar. The hydrophilic polymers can also include ionizable groups such as acid groups, e.g., carboxylic, sulphonic or nitric groups. The hydrophilic polymers may be cross-linked through a suitable cross-binding compound. The cross-binder actually-used depends on the polymer system: If the polymer system is polymerized as a free radical polymerization, a preferred cross-binder comprises 2 or 3 unsaturated double bonds. Alternatively, the lubricious coating may be any biostable hydrogel as is known in the art. Alternatively, expanded polytertrafluoroethylene (ePTFE) may be used as the hydrophilic polymeric coating. It may also contain or be coated with substances that promote endothelialization and/or retard thrombosis and/or the growth of smooth muscle cells.
The biocompatible polymers, described herein, may be applied using any technique known in the art known to one of ordinary skill in the art, including dipping. Alternatively, the polymers may be sprayed using a spray nozzle and the coating subsequently dried to remove solvent. The spraying may occur as the stent is placed onto a mandrel. The mandrel may be rotated during spraying to promote uniform coating. Any suitable rate of rotation can be used that provides uniform coating. The polymer may also be applied as a solution. If necessary, gentle heating and/or agitation, such as stirring, may be employed to cause substantial dissolution.
The coating may also include any woven material or biological material known to one of ordinary skill in the art.
A variety of factors may be considered in determining a suitable thickness for the coating 108, including the implantation site, the particular configuration of the zigzag cages, the braided pattern of the hybrid stent 100, and the tendency of the hybrid stent 100 to kink. In the particular embodiment of
Still referring to
Additionally, the L1 and L2 gaps may impart so-called dampening characteristics to the hybrid stent 100. The gaps L1 and L2 enable the hybrid stent 100 to oppose external forces that are typically encountered at an implantation site. For example, referring to
As shown in
The proximal portion 202 and distal portion 203 have respective braided patterns 205, 204. The braided patterns 205, 204 may be formed from a single wire or multiple wires. Various geometries of the proximal portion 202 and distal portion 203 are contemplated, including cup-shaped and sphere-shaped. The braided patterns 205, 204 provide a radial force against a body lumen that is relatively lower than the radial force exerted by the zigzag arrangement of hybrid stent 100, shown in
As shown and described with respect to the hybrid stent 100 of
The body portion 207 includes zigzag cage 209 and zigzag cage 210 spaced apart at a predetermined distance, L7. Although
Zigzag cages 209, 210 are attached to the coating 208. The absence of any interconnectors between zigzag cage 209 and zigzag cage 210 reduces the stiffness and rigidity normally associated with zigzag structures. Accordingly, zigzag cage 209 is shown to be spaced apart from zigzag cage 210 by a gap L7. Gap L7 imparts flexibility and the capability of the body portion 207 to flex within curved vasculature and body lumens. A suitable length for L7 may be chosen such that kinking of the covering does not occur and flexibility and dampening of the hybrid stent 200 is permitted. Suitable ranges of the length of the gaps L7 include from about 0.5 mm to about 5 mm, preferably from about 1 mm to about 4 mm, and most preferably from about 2 mm to about 3 mm.
A suitable length for each of the zigzag cages 209, 210, denoted as L5 and L6 in
Similar to the retrieval wire 104 shown in
Hybrid stent 400 has a proximal portion 415 which has braided pattern 406 and a distal portion 416 which has braided pattern 405. Braided patterns 405 and 406 may be formed from a single wire or multiple wires. Braided patterns 405 and 406 may have identical or different braid sizes. With respect to the geometry, proximal and distal portions 415 and 416 are shown to have a flared shape. In particular, proximal portion 415 is cup-shaped. The geometry provides a radial force which is sufficient to prevent migration of the hybrid stent 400. Distal portion 416 is sphere-shaped. Such a sphere-shape renders anatomical compatibility when the implantation site is the esophagus. Anatomical compatibility with the esophagus reduces the possibility of perforation and bleeding of tissue that the sphere-shaped distal portion 416 contacts. The radial force exerted by the sphere-shaped distal portion 416 is less than the radial force exerted by the cup-shaped distal portion 416. Other embodiments are contemplated in which the radial force at the proximal and distal portions of the stent may be identical or in which the radial force at the distal portion may be greater than the radial force at the proximal portion.
In this example of
Because the coating 403 is continuous and extends the entire length of the hybrid stent 400, tissue in-growth is prevented. A retrieval wire 404 may be configured about the proximal portion 415 of hybrid stent 400. A retrieval device may be introduced to engage the retrieval wire 404 and reposition the hybrid stent 400 at another implantation site. Alternatively, the retrieval device may engage the retrieval wire 404 for the purpose of withdrawing the hybrid stent 400 from the patient's body.
The hybrid zigzag 300 has thinner diameter wire 304, 302 at the respective proximal and distal portions 310, 311 than at the body portion 303. Because a larger wire diameter yields a greater radial force, the thinner diameter wire 304, 302 may produce a radial force that is smaller at the proximal and distal portions 310, 311 than at the body portion 303. In this example, proximal portion 310 uses stainless steel wire 304 having a wire diameter of about 0.011 inches. Distal portion 311 also uses stainless steel wire 302 having a wire diameter of about 0.011 inches. The body portion 303 uses wire diameter 306 having a diameter of about 0.015 inches. Other wire diameters may be used along the proximal and distal portions 310, 311 and the body portion 303.
In addition to utilizing larger diameter wire for each of the three zgzag cages along the body portion shown in
A coating 301 is also shown in
Other hybrid stent structures having variable radial force along their length may be used to minimize tissue overgrowth and tissue perforation of healthy tissue.
In order to further reduce tissue irritation, the first and second cages 610 and 620 have ends 670 and 680 that are inwardly rounded a predetermined amount. The inward rounding is quantified by a radius of curvature. The radius of curvature may vary from about 0.5 mm to about 4 mm, preferably from about 1 mm to about 3.5 mm, and more preferably from about 1.5 mm to about 3 mm. The inward rounding of the ends 670, 680 creates a softer end which may decrease tissue irritation, thereby reducing the occurrence of tissue overgrowth around the ends 670 and 680 of the stent. The braided hybrid stent 600 shown in
The distribution of outward radial force exerted against a body lumen along the length of the stent 600 of
Although variation in crown number and wire diameter have been described as the means to achieve radial force variation along the length of a stent, other means are contemplated. For example, referring to
Still referring to
Gaps G1 and G2 are designed to promote adequate flexibility and pushability of the stent 600. The gaps G1 and G2 enable the stent to flex when encountering a curved lumen. Generally speaking, a larger gap assists in increased flexibility and a smaller gap assists in improved pushability. The length of the gap G1 and G2 may vary between about 2 mm to about 4 mm. The size of the gap is dependent upon the stent diameter. As an example, if the diameter of the body cage 630 is relatively small (e.g., 15 mm), then the gap may preferably be as small as 2 mm in order to provide adequate flexibility and pushability.
The braided stent structure 600 has first and second end cages 610, 620 that may be characterized as flanged shape. The flanged shape first and second end cages 610, 620 have a relatively sharp transition from the diameter of the body cage 630 to the diameter of the end cages 610, 620. When the braided stent 600 is implanted within a body lumen, the body cage 630 of the stent 600 may contact and extend the length of the stricture, and the first and second end cages 610, 620 may be in contact with healthy tissue adjacent to the stricture. The diameter of the flanged shape first and second end cages 610, 620 may be sufficient to maintain fixation of the stent 600 but yet not large enough to exert a radial force that perforates the tissue and/or causes tissue overgrowth around the first and second end cages 610, 620.
Various alternative shaped first and second end cages are contemplated. For example, the end cages may be flared such that the transition in diameter from the body cage 630 to the end cages 610, 620 is gradual and continuous.
Increasing the crown number (ie., the number of wire elements per unit area), has been discussed as one of the ways to provide higher radial force at the body cage relative to the end cages.
Other hybrid stent structures may be utilized to create a radial force that is greater along the middle section of the stent than at the end sections without causing the stent to migrate from the stenosed region. In one example, a tubular stent structure 1100 as shown in
Various shapes of the wires may be used. Differing wire shapes enable the radial force that is against a body lumen to be varied as desired. For example, a flat wire may in certain applications be preferable over a circular-shaped cross-sectional wire. The flat shaped wire may be suitable for use along the body cage of the hybrid stent where an increase in radial force is desired.
Any combination of the above-described design variables may be utilized to produce a stent structure in which the body section exerts a larger radial force than the end sections with the end sections still being capable of fixating the stent within a target site. Other hybrid stent structures may be utilized to create a radial force that is greater along the middle section of the stent than at the end sections without causing the stent to migrate from the stenosed region. These structures include serpentine configured stents, coiled stents, and zigzag shaped stents, the zigzag shaped configuration having been discussed above in conjunction with
In step 502, all of the components are spaced apart at their predetermined distances. With all of the components on the mandrel, the proximal and distal portions are selectively placed a predetermined distance apart from the body portion. This distance will be the gaps L1 and L2 (
The components are in their expanded state. Step 503 involves maintaining the components at their selected position on the mandrel. A number of different ways for maintaining the positioning of the components is contemplated. For example, if zigzag cages are utilized, each of the zigzag cages may have a retrieval wire on their respective proximal and distal ends that may be pulled. Alternatively, the zigzag cages may be soldered together for the purpose of maintaining the desired spacing of the zigzag cages on the mandrel. Other suitable means of maintaining the shape of the zigzag cages and the braided cages on the mandrel, including suturing and tying together the cages may be utilized as known to one of ordinary skill in the art.
After all the components have been placed in their selected positions on the mandrel, step 504 involves coating the whole mandrel assembly with a polymer. Suitable ways of coating the polymer onto the mandrel assembly are known to one of ordinary skill in the art. For example, the polymer may be sprayed onto the mandrel assembly. Preferably, the polymer is dip coated into a polymer solution.
In step 505, the mandrel assembly is removed from the polymer solution after sufficient time has elapsed for the coating to fill all the interstices of the zigzags and/or braids.
In step 506, the mandrel assembly is allowed suitable time for the polymer to dry. The polymer will not stick on the surface of the mandrel. Rather, it will adhere to the surfaces of the zigzag cages and/or braided stent, thereby connecting all of the components. Upon drying, the individual components form an integrated stent assembly known as the hybrid stent.
After the polymer has dried, step 507 comprises removing the mandrel from the hybrid stent. Because the mandrel is smooth and possesses a low coefficient of friction, the mandrel may readily be removed from the hybrid stent.
The above figures and disclosure are intended to be illustrative and not exhaustive. This description will suggest many variations and alternatives to one of ordinary skill in the art. All such variations and alternatives are intended to be encompassed within the scope of the attached claims. Those familiar with the art may recognize other equivalents to the specific embodiments described herein which equivalents are also intended to be encompassed by the attached claims.
This application claims the benefit of priority from U.S. Provisional Application No. 60/754,742 filed Dec. 29, 2005, which is incorporated herein by reference.
Number | Date | Country | |
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60754742 | Dec 2005 | US |