Embodiments described herein provide systems and methods for lighting. In particular, embodiments described herein provide systems and methods for lighting an LCD panel that include hybrid systems for lighting the LCD panel.
LCDs include a liquid crystal layer that either blocks light or allows light to pass based on whether or not electricity is applied to the liquid crystal layer. By segmenting the layer into millions of small regions, light can be selectively blocked or allowed to pass to create an image. Light is typically provided to the liquid crystal layer through edge lighting or direct backlighting. In a directly backlit system, LEDs are arranged behind the liquid crystal layer and project light on the liquid crystal layer (potentially through one or more filter layers). Direct backlighting allows for local dimming of the light source and can thus achieve high contrast ratios. However, directly backlit LCDs are generally thicker, require a larger number LEDs and cost more. These shortcomings have limited directly backlit LCDs to larger screen displays and televisions (e.g., 32 inches and up).
Edge lighting is often used for smaller displays, particularly cell phones, computer monitors and smaller televisions. In an edge-lit system, a smaller number of LEDs are aligned along an edge of a light guide. The light guide provides light to a particular area of the liquid crystal layer. Edge-lighting requires less thickness than directly backlighting, lower cost and a lower number of LEDs. However, edge-lighting still requires a sufficient number of LEDs so that light is projected through the entire length of an edge. Providing local dimming in edge-lit systems can be difficult.
Embodiments described herein provide a hybrid light guide. Embodiments of a hybrid lighting panel can include a first light guide and a second light guide. The first light guide can have an exit face that abuts or is optically coupled to the entrance face of a second light guide. The first light guide is configured to distribute the light out of a first light guide exit face along a first direction. The second light guide is configured to distribute light across a second direction. According to one embodiment, the second light guide is configured to distribute light out a second light guide exit face orthogonal to the first light guide exit face. The first light guide may have a taper configured to increase the uniformity of distribution of light out the first light guide exit face. The hybrid lighting panel may include one or more light sources that provide light into the first light guide. The light source can be an LED or an LED array comprising LEDs of a single color or LEDs of multiple colors. The light guides can include a phosphor layer to down convert light. Embodiments of a hybrid lighting panel system may include a plurality of hybrid lighting panels. The plurality of hybrid lighting panels are proximate each other and can be spaced so that the exitance of each light panel overlap.
According to one embodiment, a hybrid panel can be used to light an LCD layer for an LCD display or provide light to other devices. An array of panels can be arranged behind a liquid crystal layer to backlight the liquid crystal layer in controllable segments to allow for independent dimming of each segment. The panels can be modular so that any number of panels can be fit together to backlight a display. Consequently, manufacturers can arrange panels to create small displays or larger displays.
These, and other, aspects of the disclosure will be better appreciated and understood when considered in conjunction with the following description and the accompanying drawings. The following description, while indicating various embodiments of the disclosure and numerous specific details thereof, is given by way of illustration and not of limitation. Many substitutions, modifications, additions or rearrangements may be made within the scope of the disclosure, and the disclosure includes all such substitutions, modifications, additions or rearrangements.
A more complete understanding of the present disclosure and the advantages thereof may be acquired by referring to the following description, taken in conjunction with the accompanying drawings in which like reference numbers indicate like features and wherein:
Preferred embodiments of the present invention are illustrated in the FIGURES, like numerals being used to refer to like and corresponding parts of the various drawings.
As used herein, the terms “comprises,” “comprising,” “includes,” “including,” “has,” “having” or any other variation thereof, are intended to cover a non-exclusive inclusion. For example, a process, process, article, or apparatus that comprises a list of elements is not necessarily limited only those elements but may include other elements not expressly listed or inherent to such process, process, article, or apparatus. Further, unless expressly stated to the contrary, “or” refers to an inclusive or and not to an exclusive or. For example, a condition A or B is satisfied by any one of the following: A is true (or present) and B is false (or not present), A is false (or not present) and B is true (or present), and both A and B are true (or present).
Additionally, any examples or illustrations given herein are not to be regarded in any way as restrictions on, limits to, or express definitions of, any term or terms with which they are utilized. Instead these examples or illustrations are to be regarded as being described with respect to one particular embodiment and as illustrative only. Those of ordinary skill in the art will appreciate that any term or terms with which these examples or illustrations are utilized will encompass other embodiments which may or may not be given therewith or elsewhere in the specification and all such embodiments are intended to be included within the scope of that term or terms. Language designating such nonlimiting examples and illustrations includes, but is not limited to: “for example”, “for instance”, “e.g.”, “in one embodiment”.
Embodiments described herein provide a hybrid lighting panel and system. The hybrid lighting panel can be used for lighting in any number of devices including, but not limited to, LCD displays.
According to one embodiment, first light guide 120 and second light guide 125 can be shaped so that light is distributed out face 130 of second light guide 125 in a substantially uniform manner. One or both of first light guide 120 and second light guide 125 can be tapered so that light exits in a substantially uniform manner. The surface roughness of first light guide 120 or second light guide 125 can be varied, according to one embodiment, to help control the uniformity of light exiting first light guide 120. First light guide 120 can have any desired shape including, square, rectangular, or other shape.
In some embodiments, hybrid lighting panel 105 may be mounted to backing layer 110, such as a circuit board, diffuser or other layer or combination of layers. First light guide 120 and/or second light guide 125 can be coupled to layer 110 using a chassis or other mechanism that will allow total internal reflection to occur in first light guide 120 and second light guide 125.
Light panel 105 can be illuminated by light source 115. Light source 115 may include one or more LEDs of a single color or an array of multicolor LEDs or other lights. In a preferred embodiment, light source 115 can be an LED array having any number of LEDs. In some embodiments, light source 115 includes red, green and blue LEDs that can be operated together to create a number of colors. By way of example, but not limitation, light source 115 can use two green, one blue and two red LEDs. In such an embodiment, each panel 105 uses 5 LEDs. However, other embodiments can use more or fewer LEDs as needed or desired.
According to one embodiment, the LEDs can be shaped substrate LEDs or LEDs using a shaped optical device as produced by Illumitex, Inc. of Austin, Tex. According to one embodiment, the LEDs can be shaped substrate LEDs as described in U.S. patent application Ser. No. 11/906,194, “LED System and Method,” which is hereby fully incorporated by reference herein.
Light from light source 115 enters first light guide 120 from first end 120a in the direction of second end 120b. First light guide 120 is shaped to distribute the light from first end 120a to second end 120b (i.e., to distribute light along the direction of first edge 125a) such that light exits first light guide 120 through face 135 into second light guide 125. Second light guide 125 is shaped to distribute the light entering from face 135 to edge 125a and edge 125b. Through the combination of distribution by light guide 120 and light guide 125, light can be distributed from edge 125a-125b and 125c-125d (i.e., across the area of panel 105) such that the light exits panel 125 through face 130. The first and second light guides can be configured to distribute light so that light exits exit face 130 with a desired profile including, but not limited to, a substantially uniform profile.
According to an embodiment, first light guide exit face 135 projects on a first plane (e.g., the x-y plane) and second light guide exit face 130 projects on a second plane (e.g., the x-z plane) that is perpendicular to the first plane and parallel to the entrance face of a liquid crystal layer. While the first plane may be perpendicular to the second plane, exit face 130 may not be perpendicular to exit face 135 due to tapering. In the embodiment shown, light enters light guide 120 perpendicular to a third plane (e.g., the y-z plane) and perpendicular to the first plane and the second plane. However, light may enter at other angles.
A diffuser layer may be on either face 130 or bottom surface 132 of second light guide 125. The diffuser layer can be a diffuser film (such as a diffuser film made by 3M, Inc. of St. Paul, Minn. In another embodiment, the face 130 or surface 132 of second light guide 125 can be roughened to create a diffuser. Embodiments can employ both a roughened light guide surface and a diffuser film. Other embodiments can comprise other diffuser mechanisms. Hybrid lighting panel 105 can also include other backing layers or layers over exit face 130.
Light guide 120 can include a phosphor layer to down convert light entering light guide 120. According to one embodiment, the phosphors are orthogonally separate from the light source 115. To achieve orthogonal separation, phosphors are disposed along one or more surfaces orthogonal to the entrance face of light guide 120.
The phosphors can include any suitable phosphors for light system applications including, but not limited to, phosphor particles. The phosphors can be applied according to any technique known or developed in the art including, but not limited to, applying the phosphors in a layer of a silicone binding material. The phosphors can be disposed on one or more surfaces of first light guide 120 orthogonal to the entrance face through which light enters first light guide 120. The size, density, thickness, pattern, emission wavelength or other property of the particle layer can vary along the length of first light guide 120 to control the uniformity or color along first light guide 120. Multiple phosphors may also be used to control the color of emitted light. While, in the above embodiment, phosphor is shown on the side opposite face 135, phosphor can be disposed on any of the sides orthogonal to the face through which light enters first light guide 120.
Thus, light can escape light guide 120 out exit face 135 via multiple mechanisms. First, the yellow light in the escape cone of light guide 120 will escape through exit face 135. Second, the light that is not within the escape cone will reflect back towards phosphor layer 119 and can probabilistically scatter into the escape cone. This can repeat until the light is either absorbed (e.g., by a reflector or elsewhere) or light escapes face 135. Light that escapes out a side of light guide 120 is directed back into light guide 120 using a reflector. Light that is reflected back into light guide 120 can either escape exit face 135 or bounce around until it is absorbed.
As can be seen from
Light source 115 is orthogonal to the phosphors, therefore, the emissions from the phosphors do not or are less likely to directly illuminate light source 115 compared to previous solutions for using phosphors with LEDs. Depending on the length scales, very little of the phosphors may see light source 115. In other words, light source 115 only occupies a small angular subtense as viewed by the phosphor. Therefore the light source's absorption or reflectivity is not a large factor in overall phosphor package efficiency. While light source 115 has a relatively high exitance, the phosphor may have a relatively low irradiance. This implies that per unit area, the flux density of pump energy on the phosphor is relatively small, thus leading to low thermal rise due to Stoke Shifts. The phosphors can be independently cooled over a much larger surface area. When using multiple phosphor types, phosphor self-absorption may be minimized. Consequently, phosphors can be used to down covert light without efficiency losses associated with previous solutions for using phosphors with LEDs.
Nano phosphor particles/quantum dots (“QD”) may also be used to down convert light. One major drawback of nanoparticles/QDs in existing lighting systems binder material that holds them together degrades with temperature. Such is not the case of embodiments of first light guide 120. Stoke shift heating is minimized because the irradiance of light source 115 is spread over a much larger area. Also, since the nanoparticles/QDs are positioned away from the source and can be independently cooled, first light guide 120 allows for the effective use of nanoparticles/QDs.
According to one embodiment, a reflector (diffuse or specular), can surround first light guide 120 in-order to divert all the down-converted and scattered blue (or other color) radiation out surface 135. In one embodiment, the reflector can touch first light guide 120, but not make intimate contact with first light guide 120. Touching is lightly set without optical interface. Inherently there is a very small air gap. Pressing down or using liquid bonding, on the other hand, creates intimate contact and reduces or eliminates the inherent air gap. Thus, according to one embodiment, the reflector contacts first light guide 120 in some limited places, but the reflector is not pressed against first light guide 120 or coupled to first light guide 120 with a liquid, adhesive or compliant material. Consequently, an air gap, which is potentially very thin, exists between much of the reflector and first light guide 120. In other embodiments, the gap may be filled with another material besides air. The material can have a lower index of refraction than first light guide 120 to preserve total internal reflection. A person of ordinary skill in the art can determine the index difference/ratio necessary to preserve Total Internal Reflection (TIR).
Hybrid lighting system 105 may also take advantage of multiple and/or remote lighting sources.
Furthermore, light guide 120 or light guide 125 allows for the use of multiple phosphors for color control. According to one embodiment, the phosphors can be spatially separated to minimize interaction between phosphors and optimize color temperature and uniformity.
Hybrid lighting system 105 may include phosphor layer 119 on second light guide 125.
The previous examples address various embodiments of single hybrid lighting panels 105. To make a large display, a system of hybrid lighting panels 105 may be assembled.
A concern with having a lighting system formed with multiple panels is the light distribution between panels.
As shown in
While not all of the light will make it out light guide 120 on the first pass, upon subsequent passes and scattering, the integrated system will allow the majority of the energy to escape.
While reflectors 121 are shown on the three sides of light guide 120, reflectors 121 may be on one or two sides of light guide 120. In other embodiments, reflector 121 may also be disposed to reflect light from the end of light guide 120 opposite of the light source 115. If light guide 120 is shaped for angular control, an orthogonally separable diffuser can be used to divert blue light toward phosphor layer 119.
A hybrid lighting system 200 may be useful in any number of applications, such as backlighting for an LCD screens. By dividing the LCD into multiple panels 105, smaller LEDs using less power may be used to backlight the LCD and provide local dimming. Furthermore, using LED arrays that require less power can reduce the total power required to backlight the LCD. For mobile devices, such as laptops, the total power needed to backlight the LCD screen may be reduced to provide longer battery life without sacrificing lighting or contrast.
Advantages to the system may include the ability to provide local dimming for improved contrast, as well as lower power usage. Also, manufacturing panels that require a lower number of components may reduce the cost to manufacture. Manufacturing an array of small panels may enable large systems to be assembled with less cost than manufacturing a single large panel.
In the foregoing specification, the disclosure has been described with reference to specific embodiments. However, as one skilled in the art can appreciate, embodiments of the panels and light guides disclosed herein can be modified or otherwise implemented in many ways without departing from the spirit and scope of the disclosure. Accordingly, this description is to be construed as illustrative only and is for the purpose of teaching those skilled in the art the manner of making and using embodiments. It is to be understood that the forms of the disclosure herein shown and described are to be taken as exemplary embodiments. Equivalent elements or materials may be substituted for those illustrated and described herein. Moreover, certain features of the disclosure may be utilized independently of the use of other features, all as would be apparent to one skilled in the art after having the benefit of this description of the disclosure.
This application claims priority to U.S. Provisional Patent Application Ser. No. 61/097,423 by inventor Dung T. Duong, entitled “Hybrid LCD System and Method” filed on Sep. 16, 2008 and U.S. Provisional Patent Application Ser. No. 61/229,642 by inventors Dung T. Duong and Hyunchul Ko, entitled “Orthogonally Separable Light Bar, filed Jul. 29, 2009, the entire contents of which are hereby expressly incorporated by reference for all purposes.
Number | Date | Country | |
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61097423 | Sep 2008 | US | |
61229642 | Jul 2009 | US |