1. Field of the Invention
This invention broadly relates to archwires that are used during the use of orthodontic treatment. More particularly, the present invention concerns an orthodontic archwire having a configuration that facilitates treatment as well as its insertion and removal by the orthodontist.
2. Description of the Related Art
Orthodontia is a specialty within the general field of dentistry, and involves movement of malpositioned teeth to orthodontically correct positions. Orthodontic treatment can greatly enhance the patient's facial appearance, especially in areas near the front of the patient's mouth. Orthodontic treatment can also help improve the patient's occlusion so that the teeth function better with each other during mastication.
One type of orthodontic treatment involves the use of tiny slotted devices known as brackets that are fixed to the patient's teeth. A resilient archwire is inserted into the slot of each bracket and serves as a track to guide movement of the brackets along with the associated teeth to desired positions. Ends of the archwire are often placed in tiny devices known as buccal tubes that are fixed to the patient's molar teeth.
Many commonly available orthodontic brackets have an archwire slot with a rectangular cross-sectional configuration. The rectangular shape of the archwire slot is adapted to mate with archwires having rectangular configurations in longitudinally transverse cross-sectional reference planes. The matching, rectangular shapes of the slot and the archwire serve to non-rotatably couple each bracket to the archwire. As a consequence, the orthodontist can, if desired, twist or bend the archwire between adjacent teeth in order to impose a torquing or uprighting force on the teeth as may be needed to correct the position of a particular tooth or teeth.
Archwires having round cross-sectional configurations are also known and are sometimes used during initial stages of orthodontic treatment. Round archwires typically have a relatively low stiffness and are often used when the teeth are initially severely maloccluded, since these archwires offer little resistance to bending and can be ligated to each bracket without significant force. For example, when a pair of adjacent teeth are significantly offset with respect to each other in directions along a reference axis extending from the lips or cheeks to the patient's tongue, low stiffness round archwires are often deemed satisfactory for moving such teeth closer together without causing undue pain to the patient. Round archwires also are less likely to bind and are believed to allow freer movement of the brackets along the archwire. Unfortunately, round archwires can rotate in the rectangular slots of brackets and as a result do not allow the orthodontist to apply a torquing or uprighting force as may be desired on selected teeth by placing bends or twists in the archwires.
In the past, orthodontists often used a ligature such as a wire tie or elastomeric O-ring to retain the archwire in the archwire slot of a bracket. To this end, the brackets were often provided with small wings known as tiewings that extended outwardly from the body of the bracket. The ligature is placed behind the tiewings and across the front of the archwire in order to urge the archwire toward a seated position in the archwire slot.
Recently, there has been increased interest in orthodontic brackets that have a latch for retaining the archwire in the archwire slot. Brackets of this type are widely known as self-ligating appliances and often obviate the need to use ligatures in the manner described above. Examples of self-ligating brackets include brackets with sliding doors or shutters. Improved self-ligating orthodontic appliances having a self-releasing latch are described in applicant's U.S. Pat. Nos. 6,302,688 and 6,582,226.
One type of self-ligating appliance, commercially known as “SMARTCLIP” brand appliance from 3M Unitek Corporation, has a latch that comprises two resilient clips, and each clip has a generally “C”-shaped configuration. Each clip spreads open to admit an archwire into an archwire slot of the appliance when the archwire is pressed against an opening of the clip. In addition, the clips spread open to release the archwire from the archwire slot whenever the force presented by the archwire against the clip in locations adjacent the opening is greater than a certain amount.
Many practitioners believe that self-ligating brackets tend to move more freely along the archwire than might be observed if, by comparison, the combination of a ligature and bracket is used. As such, there is a belief that the use of self-ligating brackets may reduce the overall amount of time needed for treatment, resulting in a savings of time and money for the practitioner as well as the patient. Moreover, some practitioners prefer to use self-ligating appliances because the need to secure the archwire to the appliances by connecting a ligature to each appliance can be avoided.
The present invention is directed toward orthodontic archwires having an improved cross-sectional configuration. The archwires include four flat sides as well as four curved surfaces that interconnect the four flat sides. The curved surfaces facilitate insertion of the archwire in certain appliances such as the self-ligating brackets mentioned above with clips as well as insertion in buccal tube appliances and brackets that are not self-ligating brackets. In addition, the distance between two of the four flat sides is increased in comparison to conventional archwires that provide equivalent torque control in order to maintain good torque control over the associated appliance and the adjacent tooth.
In more detail, the present invention in one aspect relates to an orthodontic archwire having a central longitudinal axis and four generally flat sides including a lingual side. The four sides present a generally rectangular configuration in a reference plane perpendicular to the longitudinal axis. The archwire also has four curved surfaces interconnecting the four sides. Each of the curved surfaces adjacent the lingual side has a radius of curvature when considered in the reference plane that is in the range of about 30% to about 45% of the overall distance between two of the sides in directions along an occlusal-gingival reference axis.
Another aspect of the present invention is also directed toward an orthodontic archwire having a central longitudinal axis and four generally flat sides. The four sides present a generally rectangular configuration in a reference plane perpendicular to the longitudinal axis. The archwire also has four curved surfaces interconnecting the four sides. The radius of curvature of each curved surface in the reference plane is in the range of about 0.006 inch (0.15 mm) to about 0.009 inch (0.23 mm).
The present invention is also directed in another aspect toward an orthodontic brace. The brace comprises at least one bracket having an elongated archwire slot and an elongated archwire received in the archwire slot. The archwire includes four generally flat sides including a lingual side that together present a generally rectangular configuration in reference planes perpendicular to the longitudinal axis of the archwire. The archwire also includes four curved surfaces interconnecting the four sides. The archwire slot and the archwire each have a certain average overall dimension in directions along an occlusal-gingival reference axis, and the average overall dimension of the archwire along the reference axis is in the range of about 76% to about 94% of the average overall dimension of the archwire slot along the reference axis. In addition, each of the curved surfaces adjacent the lingual side has a radius of curvature in the reference planes that is in the range of about 30% to about 45% of the overall dimension of the archwire along the reference axis.
The hybrid orthodontic archwires of the present invention provide the advantages of both rectangular and round archwires, i.e. archwires having rectangular cross-sectional configurations and archwires having round cross-sectional configurations. In particular, the orthodontic archwires of the present invention provide less resistance to movement of the appliances along the archwires during treatment. This tends to reduce the overall treatment time needed to move the teeth to desired positions, resulting in a savings of time and money.
The curved surfaces of the hybrid archwires facilitate alignment, insertion and removal of the archwires into the archwire slot of appliances including self-ligating appliances having clips. The increased radius of curvature of the curved surfaces, in combination with the reduced width of the flat side along the lingual side of the archwire, provides more leeway during insertion of the archwire into the archwire slot and reduces the likelihood that the portions of the bracket adjacent the archwire slot will contact and interfere with insertion. Moreover, the curved surfaces facilitate insertion of the ends of the archwires in appliances having closed passages such as buccal tube appliances. Yet, the flat sides of the archwire are spaced apart at a distance that provides good control over torque movement between the archwire and the associated appliance.
These and other features of the invention are set out in the paragraphs that follow and are illustrated in the accompanying drawings.
a is a view somewhat similar to
The lower brace 58 includes an orthodontic archwire that is broadly designated by the numeral 10 in
A cross-sectional view of the archwire 10 is illustrated in
The archwire 10 has a central longitudinal axis and four sides that preferably extend along the entire extent of the archwire 10. In particular, the archwire 10 includes a facial side 12, an occlusal side 14, a lingual side 16 and a gingival side 18 as depicted in
The archwire 10 also includes four curved surfaces that interconnect the four sides 12-18. Specifically, the archwire 10 includes a first curved surface 20 that interconnects the occlusal side 14 and the lingual side 16, and a second curved surface 22 that interconnects the lingual side 16 and the gingival side 18. The archwire 10 also includes a third curved surface 24 that interconnects the occlusal side 14 and the facial side 12, and a fourth curved surface 26 that interconnects the facial side 12 and the gingival side 18.
The four sides 12, 14, 16, 18 of the exemplary cross-sectional shape of the archwire 10 as shown in
The radius of curvature of the first and second curved surfaces 20, 22 is preferably greater than about 30%, more preferably greater than about 35% and most preferably greater than about 38% of the average overall distance between the occlusal side 14 and the gingival side 18. The radius of curvature of the first and second curved surfaces 20, 22 is preferably in the range of about 30% to about 45%, more preferably in the range of about 35% to about 42% and most preferably in the range of about 38% to about 41% of the average overall distance between the occlusal side 14 and the gingival side 18.
The radius of curvature of the third and fourth curved surfaces 24, 26 is also preferably greater than about 30%, more preferably greater than about 35% and most preferably greater than about 38% of the average overall distance between the occlusal side 14 and the gingival side 18. The radius of curvature of the first and second curved surfaces 20, 22 is preferably in the range of about 30% to about 45%, more preferably in the range of about 35% to about 42% and most preferably in the range of about 38% to about 41%, of the average overall distance between the occlusal side 14 and the gingival side 18. The radius of curvature of the surfaces 20, 22, 24, 26 is determined in a reference plane perpendicular to the longitudinal axis of the archwire 10.
In
The radius of curvature of the surfaces 20, 22 preferably is at least 0.006 inch (0.15 mm). The radius of curvature of the surfaces 20, 22 preferably is within the range of about 0.006 inch (0.15 mm) to about 0.009 inch (0.23 mm), and more preferably is within the range of about 0.0065 inch (0.165 mm) to about 0.0085 inch (0.22 mm). Similarly, the radius of curvature of the surfaces 24, 26 preferably is at least 0.006 inch (0.15 mm). The radius of curvature of the surfaces 24, 26 preferably is within the range of about 0.006 inch (0.15 mm) to about 0.009 inch (0.23 mm), and more preferably is within the range of about 0.0065 inch (0.165 mm) to about 0.0085 inch (0.22 mm).
Optionally, the radius of curvature of all four of the curved surfaces 20, 22, 24, 26 is approximately the same. However, other constructions are also possible. For example, the radius of curvature of the first and second curved surfaces 20, 22 may be larger than the radius of curvature of the third and fourth curved surfaces 24, 26.
a is a longitudinal cross-sectional view of an archwire 10a according to an alternative embodiment of the invention. The archwire 10a has a facial side 12a, an occlusal side 14a, a lingual side 16a and a gingival side 18a. The archwire 10a also has a curved surface 20a interconnecting the occlusal side 14a and the lingual side 16a, a curved surface 22a interconnecting the lingual side 16a and the gingival side 18a, a curved surface 24a interconnecting the occlusal side 14a and the facial side 12a, and a curved surface 26a interconnecting the facial side 12a and the gingival side 18a.
However, in this embodiment, the curved surfaces 20a, 22a adjacent the lingual side 16a have a greater radius of curvature than the curved surfaces 24a, 26a adjacent the facial side 12a. Preferably, the radius of curvature of the curved surfaces 20a, 22a is within the range of the radius of curvature described above with respect to the curved surfaces 20, 22 shown in
In
The exemplary bracket 30 shown in
An archwire slot 38 extends in a generally mesial-distal direction across the body 34 and between the tiewings 36 of the bracket 30. The bracket 30 as shown in
In
To obtain the data from the graph depicted in
The MTS machine was activated to pull the archwire in a direction along its longitudinal axis at a rate of 10 mm/min. As the archwire is pulled along the slots of the three brackets, the MTS machine determined the amount of force needed to maintain the rate at a constant speed.
The fixture was then manipulated to vary the position of the middle bracket relative to the other two brackets. In one experiment, the archwire slot of the middle bracket was aligned with the archwire slot of the remaining two brackets such that the archwire slots of all three brackets extended along a common mesial-distal reference axis. The MTS machine then pulled the archwire along the slots of the brackets and recorded the amount of force. In other experiments, the middle bracket was moved in an occlusal direction to various positions such that the archwire extended at a certain angle relative to the longitudinal axis of the archwire slots. This angle varied from about 0.6 degrees to about 8.6 degrees, depending on the distance that the middle bracket was moved in an occlusal direction. At each position, the MTS machine pulled archwire along the slots of the brackets and recorded the amount of force.
In
The graphs of the data as set out in
The archwires 10, 10a have an overall, generally “U”-shaped configuration when viewed in directions along an occlusal-gingival reference axis, and extend in horizontal plane when the archwires 10, 10a are relaxed. However, other configurations are possible. For example, the archwires 10, 10a could be provided with a curve of Spee.
Suitable materials for the archwires 10, 10a include stainless steel such as AISI 300 series including type 304V, precipitation-hardening type stainless steels such as 17-7 pH, cobalt chromium alloys such as Elgiloy brand alloy, shape-memory alloys such as nickel-titanium and ternary-substitution nickel-titanium alloys including copper nickel-titanium alloys, and titanium alloys such as beta-titanium. Non-metallic materials may also be used.
All of the patents and patent applications mentioned above are expressly incorporated by reference herein. Additionally, the invention should not be deemed limited to the presently preferred embodiments that are described above in detail, but instead only by a fair scope of the claims that follow along with their equivalents.