Hybrid pipette

Information

  • Patent Grant
  • 6715369
  • Patent Number
    6,715,369
  • Date Filed
    Thursday, August 2, 2001
    22 years ago
  • Date Issued
    Tuesday, April 6, 2004
    20 years ago
Abstract
A hybrid pipette including a pipette casing (11) and a slide shaft (22) vertically movable in response to the operation of a pushbutton (23). A plunger (31) is disposed below the slide shaft and urged upwardly by a spring (33, 34). An engagement member (41) is coaxially and movably fitted on the slide shaft (22) and extends through a hole (12a1) in a casing member (11) so as to be movable at least vertically. An electric motor (51) is provided on an axis different from the axis of the slide shaft and operatively engaged with the engagement member (41). In a manual operation mode, the slide shaft (22) and the plunger (31) move vertically in response to the operation of the pushbutton (23) to perform suction and discharge of a liquid. In a motor-driven operation mode, the engagement member (41) is driven to move vertically by the electric motor (51), whereby the plunger (31) is moved vertically to perform suction and discharge of a liquid.
Description




BACKGROUND OF THE INVENTION




The present invention relates to a hybrid pipette usable in either of two operating modes, i.e. a manual operation mode and a motor-driven operation mode, by switching between the two modes at will.




Pipettes are roughly divided into two types according to their operating methods, i.e. hand-operated (manual) pipettes and motor-driven pipettes. The manual pipettes provide high reliability with a simple structure and allow the suction/discharge speed to be controlled delicately and hence exhibit high accuracy and superior reproducibility even when pipetting liquids having different volumes and also pipetting liquids having different viscosity. Moreover, the costs are favorably low. Therefore, the manual pipettes are in widespread use.




On the other hand, with the motor-driven pipettes, it is difficult to control the suction/discharge speed delicately in the pipetting operation. Conversely, the operation of the pipettes is constant and stable. In addition, the motor-driven pipettes have an advantage in that they do not require much physical strength even when used for a long period of time.




However, the manual pipettes may cause differences in manual operation among individuals and require some practice to perform a stable pipetting operation. Moreover, a great deal of physical strength is needed to treat a large number of specimens. In addition, the manual pipettes perform only simple pipetting operation and do no include various other functions.




The motor-driven pipettes can solve the problems caused by the manual pipettes but are incapable of delicately controlling a pipetting operation. That is, it is difficult to use them in a manner other than the predetermined manner of using. Furthermore, the production cost is unfavorably high, and the motor-driven pipettes cannot continuously be used for a long period of time because of the limited battery lifetime.




SUMMARY OF THE INVENTION




Accordingly, an object of the present invention is to provide a hybrid pipette selectively usable in either of two operating modes, i.e. a manual operation mode and a motor-driven operation mode, so that it becomes possible to control a pipetting operation delicately in the manual operation mode and it is also possible to perform a stable pipetting operation and to treat a large number of specimens in the motor-driven operation mode.




Another object of the present invention is to provide a hybrid pipette made selectively usable in either of the above two operating modes simply by providing a single engagement member.




Still another object of the present invention is to provide a hybrid pipette in which an electric motor and a slide shaft are provided on different axes, so that it is possible to readily provide a brake mechanism for braking the rotation of the electric motor and a transmission gear mechanism for decelerating the rotation of the electric motor.




A further object of the present invention is to provide a hybrid pipette in which an electric motor and a slide shaft are coaxially provided, so that it is possible to reduce the diameter of the pipette itself and hence possible to reduce the overall size of the hybrid pipette.




A still further object of the present invention is to provide a hybrid pipette in which in the motor-driven operation mode in particular, a tubular threaded member, a slide shaft and a plunger move downward in a state where the relative position of the three members is kept constant, so that there is no need to apply compressive force to a spring provided between the slide shaft and the plunger, whereby the driving torque of the electric motor can be reduced correspondingly.




According to a first aspect thereof, the present invention provides a hybrid pipette including a pipette casing and a slide shaft that is vertically movable in response to the operation of a pushbutton. A plunger is disposed below the slide shaft and urged upwardly by a spring. An engagement member is coaxially and movably fitted on the slide shaft and extends through a hole of the pipette casing so as to be movable at least vertically. An electric motor is provided on an axis different from the axis of the slide shaft and operatively engaged with the engagement member. In a manual operation mode, the slide shaft and the plunger move vertically in response to the operation of the pushbutton to perform suction and discharge of a liquid. In a motor-driven operation mode, the engagement member is driven to move vertically by the electric motor, whereby the plunger is moved vertically to perform suction and discharge of a liquid.




Preferably, the engagement member is a tubular threaded member having an external thread on the outer periphery thereof, and the hole of the pipette casing is an internally threaded hole. The tubular threaded member is in thread engagement with the internally threaded hole. The tubular threaded member is driven to rotate by the electric motor, thereby moving vertically through thread engagement with the internally threaded hole.




Preferably, the engagement member is a rack member having an axially extending rack on the outer periphery thereof. The rack member extends through the hole of the pipette casing and is moved vertically by a pinion driven by the electric motor.




Preferably, a transmission gear mechanism is provided between the electric motor and the engagement member.




Preferably, the electric motor is a direct-current motor and provided with a brake mechanism, or said electric motor may otherwise be a pulse motor.




Preferably, the hybrid pipette further includes a battery for driving the electric motor.




The hybrid pipette according to the first aspect of the present invention provides the following advantages.




Because a single pipette is selectively usable in either of two operating modes, i.e. a manual operation mode and a motor-driven operation mode, it is possible to control pipetting operation delicately in the manual operation mode and it is also possible to perform stable pipetting operation in the motor-driven operation mode. Moreover, because the motor-driven operation mode does not require much physical strength, it is possible to treat a large number of specimens easily.




It is only necessary to provide a single engagement member to attain a pipette which is selectively usable in either of two operating modes, i.e. a manual operation mode and a motor-driven operation mode. Therefore, the arrangement of the pipette is extremely simple.




Furthermore, because the electric motor and the slide shaft are provided on different axes, it is possible to readily provide a brake mechanism for braking the rotation of the electric motor and a transmission gear mechanism for decelerating the rotation of the electric motor. Accordingly, the hybrid pipette has wide applicability.




According to a second aspect thereof, the present invention provides a hybrid pipette including a pipette casing and a slide shaft that is vertically movable in response to the operation of a pushbutton. A plunger is disposed below the slide shaft and urged upwardly by a spring. An electric motor is provided in coaxial relation to the slide shaft. A tubular threaded member with an external thread on the outer periphery thereof is coaxially and movably fitted on the slide shaft and vertically movably extends through a central internally threaded hole in the electric motor. In a manual operation mode, the slide shaft and the plunger move vertically in response to the operation of the pushbutton to perform suction and discharge of a liquid. In a motor-driven operation mode, the tubular threaded member is driven to move vertically by the electric motor, whereby the plunger is moved vertically to perform suction and discharge of a liquid.




Preferably, the electric motor is a direct-current motor and provided with a brake mechanism, or said electric motor may otherwise be a pulse motor.




Preferably, the hybrid pipette further includes a battery for driving the electric motor.




The hybrid pipette according to the second aspect of the present invention provides the following advantage in addition to the above-described advantages.




When the electric motor and the slide shaft are coaxially provided, the tubular threaded member also severs as a rotor of the motor. Therefore, it is possible to simplify the arrangement and to reduce costs. Furthermore, it is possible to reduce the diameter of the pipette itself and to minimize the overall size of the hybrid pipette.




According to a third aspect thereof, the present invention provides a hybrid pipette including a pipette casing and a slide shaft vertically movable in response to the operation of a pushbutton. A plunger is disposed below the slide shaft. The plunger is vertically movable together with the slide shaft as one unit. An electric motor is provided in coaxial relation to the slide shaft. The electric motor has an internally threaded hole. A tubular threaded member with an external thread on the outer periphery thereof is coaxially and movably fitted on the slide shaft and is thread-engaged with the internally threaded hole in the electric motor to allow said slide shaft to move vertically. At least one spring is interposed between a predetermined position on the slide shaft and the tubular threaded member to urge the slide shaft and the plunger upwardly so that a predetermined portion of the slide shaft or the plunger abuts against a predetermined portion of the tubular threaded member or the pipette casing. In a manual operation mode, the slide shaft and the plunger move vertically in response to the operation of the pushbutton to perform suction and discharge of a liquid. In a motor-driven operation mode, the tubular threaded member is driven to move vertically by the electric motor, whereby the plunger is moved vertically to perform suction and discharge of a liquid.




Preferably, the at least one spring is interposed between the upper end of the tubular threaded member projecting above the electric motor and an upper portion of the slide shaft within the pipette casing. However, the present invention is not necessarily limited to this arrangement. The at least one spring may be interposed between a predetermined portion of the tubular threaded member and a predetermined portion of the slide shaft or the plunger below the electric motor.




Preferably, the slide shaft and the plunger are fabricated integrally as a single member.




Alternatively, the slide shaft and the plunger may be fabricated as separate members and joined together as one unit by screwing one of them into the other or by using a pin.




The hybrid pipette according to the third aspect of the present invention provides the following advantages in addition to the above-described advantages.




In the motor-driven operation mode in particular, the tubular threaded member, the slide shaft and the plunger move downward in a state where relative position of said three members is kept constant. Accordingly, there is no need to apply compressive force to the spring provided between the slide shaft and the plunger. Therefore, the driving torque of the electric motor can be reduced correspondingly. Thus, it is possible to reduce the size of the electric motor and to minimize the overall size of the hybrid pipette and hence possible to increase the lifetime of the battery for driving the motor.




Accordingly, it has become possible to use a pulse motor as an electric motor which can present relatively small driving torque, thereby presenting large selectivity of motors. In addition, when a pulse motor is used, there is no need to use a brake mechanism, thereby capable of further minimizing the size of the hybrid pipette.




If the slide shaft and the plunger are prepared as separate members and then joined together, the pipette assembling operation is facilitated.




Preferably, the electric motor is a direct-current motor and provided with a brake mechanism, or said electric motor may otherwise be a pulse motor.




The above and other objects, features and advantages of the present invention will become more apparent from the following description of the preferred embodiments thereof, taken in conjunction with the accompanying drawings.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view showing a first embodiment of the hybrid pipette according to the present invention.





FIG. 2

is a vertical sectional view showing the hybrid pipette of

FIG. 1

in its initial position.





FIG. 3

is a plan view of the hybrid pipette shown in FIG.


1


.





FIG. 4

is a plan view of a tubular threaded member of the hybrid pipette shown in FIG.


1


.





FIG. 5

is a vertical sectional view of the tubular threaded member of the hybrid pipette shown in FIG.


1


.





FIG. 6

is a block diagram showing a control circuit of the hybrid pipette shown in FIG.


1


.





FIG. 7

is a vertical sectional view corresponding to

FIG. 2

, showing a state upon completion of a discharge operation of the hybrid pipette in

FIG. 1

when it is used in a manual operation mode with the suction/discharge volume set at a maximum level.





FIG. 8

is a vertical sectional view corresponding to

FIG. 2

, showing a state upon completion of a discharge operation of the hybrid pipette in

FIG. 1

when it is used in a manual operation mode with the suction/discharge volume set at an intermediate level.





FIG. 9

is a vertical sectional view corresponding to

FIG. 2

, showing a state upon completion of a discharge operation of the hybrid pipette in

FIG. 1

when it is used in a motor-driven operation mode.





FIG. 10

is a vertical sectional view showing a second embodiment of the hybrid pipette according to the present invention in its initial position.





FIG. 11

is a vertical sectional view showing a state upon completion of a discharge operation of the hybrid pipette in

FIG. 10

when it is used in a manual operation mode with the suction/discharge volume set at a maximum level.





FIG. 12

is a vertical sectional view showing a state upon completion of a discharge operation of the hybrid pipette in

FIG. 10

when it is used in a manual operation mode with the suction/discharge volume set at an intermediate level.





FIG. 13

is a vertical sectional view showing a state upon completion of a discharge operation of the hybrid pipette in

FIG. 10

when it is used in a motor-driven operation mode.





FIG. 14

is a vertical sectional view showing a third embodiment of the hybrid pipette according to the present invention in its initial position.





FIG. 15

is a vertical sectional view showing a state upon completion of a discharge operation of the hybrid pipette in

FIG. 14

when it is used in a manual operation mode with the suction/discharge volume set at a maximum level.





FIG. 16

is a vertical sectional view showing a state upon completion of a discharge operation of the hybrid pipette in

FIG. 14

when it is used in a motor-driven operation mode.





FIG. 17

is a vertical sectional view showing a modification of the hybrid pipette shown in

FIG. 14

in its initial position.











DETAILED DESCRIPTION OF THE INVENTION





FIG. 1

is a perspective view of a first embodiment of the hybrid pipette according to the present invention.

FIG. 2

is a vertical sectional view of the embodiment.




In the figures, a hybrid pipette


1


as used in a manual operation mode operates as follows. A pushbutton slide assembly


21


provided in a casing


11


is repeatedly moved downward through a predetermined distance by manual operation. Each time the pushbutton slide assembly


21


is pushed down, the pushbutton slide assembly


21


and a plunger


31


apparently move downward as one unit, causing a predetermined amount of sample liquid to be discharged from a tip


81


attached to a nozzle portion


13




b


at the lower end of the casing


11


. In this way, pipetting operation is performed. When the hybrid pipette


1


is used in a motor-driven operation mode, a tubular threaded member


41


, which is in thread engagement with the casing


11


, is driven to rotate by an electric motor


51


and thus moves downward. Consequently, the plunger


31


apparently moves downward together with the threaded member


41


as one unit, similar to the case of the above-described manual operation mode, causing a predetermined amount of sample liquid to be discharged from the tip


81


. Thus, pipetting operation is performed in the same way as the above.




The casing


11


consists essentially of an upper tubular casing member


12


(having two intermediate shelf portions


12




a


and


12




b


and an internally threaded through-hole


12




a




1


in the shelf portion


12




a


) made of a resin material and having an oval sectional configuration and a lower tubular cylinder-nozzle casing member


13


made of a resin material. The upper and lower casing members


12


and


13


are secured to each other with a fixing nut


14


. A cap


15


for accommodating a panel


17


and a battery


16


is mounted on the top of the upper casing member


12


. A battery


16


for driving a motor


51


is provided in the cap


15


. Further, a control panel


17


is provided on the top of the cap


15


. The control panel


17


(see

FIGS. 3 and 6

) is provided with a power switch


17




a


, a speed control switch


17




b


, a pipetting volume increase setting switch


17




c


and a pipetting volume decrease setting switch


17




d


, together with a liquid crystal screen


17




e


for displaying the state of these switches. Reference numeral


18


denotes a main control unit (see FIG.


6


), and reference numeral


19


denotes a suction/discharge operation switch used in the motor-driven operation mode. It should be noted that the battery


16


may be either a storage battery or a dry cell. Alternatively, the battery


16


may be an AC-DC converter connected to a commercial AC power supply. Both a battery and an AC-DC converter may be provided so as to be selectively usable by switching between them appropriately.




The pushbutton slide assembly


21


consists essentially of a slide shaft


22


and a pushbutton


23


secured to the top of the slide shaft


22


.




The plunger


31


is accommodated in the casing


11


to extend over from the upper casing member


12


to the lower cylinder-nozzle casing member


13


. The plunger


31


is constantly urged upwardly by a first-stage spring


33


interposed between the plunger


31


and a spring retainer


32


fixedly accommodated in the casing


11


. In an initial state where a maximum suction/discharge volume is set, the plunger


31


abuts on the lower surface of the upper casing shelf portion


12




a


. A second-stage spring


34


is interposed between an upper spring retainer


35


and a lower spring retainer


36


below the first-stage spring


33


. An O-ring


37


is placed in contact with the outer periphery of the plunger


31


.




The tubular threaded member


41


(made, for example, of brass) has an external thread


41




a


provided on the outer periphery thereof to serve as an engagement member. The threaded member


41


is coaxially and movably fitted on the outer periphery of the slide shaft


22


. At the same time, the threaded member


41


is in thread engagement with the internally threaded hole


12




a




1


. When the lower end of the threaded member


41


is set flush with the lower surface of the shelf portion


12




a


as shown in

FIG. 2

by way of example, the liquid suction/discharge volume is set at a maximum level, as stated later. In other words,

FIG. 2

shows the initial state of the hybrid pipette


1


when the liquid suction/discharge volume is set at a maximum level in both the manual and motor-driven operation modes. It should be noted that an axially extending cut portion


41




b


(see

FIG. 4

) is formed in a part of the cross-section of the threaded member


41


. By using the cut portion


41




b


, the threaded member


41


is rotatable together with a second gear


52




b


of a transmission gear mechanism


52


as one unit at all times as described later.




It should be noted that the arrangement of the engagement mechanism is not necessarily limited to the above-described arrangement formed from the tubular threaded member


41


and the internally threaded hole


12




a




1


. For example, a rack-and-pinion mechanism may be used as the engagement mechanism. In such a case, for example, a rack member having an axially extending rack provided on the outer periphery of a member of continuous length is used as an engagement member in place of the tubular threaded member


41


. The rack member is inserted into a simple through-hole provided in the casing shelf portion


12




a


in place of the internally threaded hole


12




a




1


, and a pinion connected to the electric motor


51


is meshed with the rack. Thus, the rack member is movable vertically through the rack-and-pinion mechanism in response to the rotation of the pinion. In this case, the rack member may have a tubular shape. However, the shape of the rack member is not necessarily limited thereto. The rack member may also have a U- or C-shaped sectional configuration or a simple plate- or bar-like shape.




The electric motor


51


is a small-sized direct-current (DC) motor capable of producing a relatively large torque. The electric motor


51


is accommodated in the upper casing member


12


. A first gear


52




a


and an upper clutch


62




a


are coaxially secured to a rotating output shaft


51




a


so as to be rotatable together as one unit. It should be noted that motor-driven pipettes generally use a pulse motor for this purpose, which allows easy rotational position control to discharge a predetermined amount of liquid from the pipettes accurately. In the present invention, however, a DC motor is used for the reason stated below. Because a pulse motor has relatively small torque, if such a heavy load as to compress the springs


33


and


34


(these are originally or essentially needed only in manual pipettes) is imposed thereon in the motor-driven operation mode, the pulse motor may happen to stop undesirably. Therefore, the use of a pulse motor is disadvantageous from a practical viewpoint. For this reason, a DC motor capable of producing a relatively large torque is used in the present invention. However, because accurate rotational position control cannot be performed with a DC motor, an encoder


53


is used in combination with the DC motor as shown in FIG.


6


. That is, the rotational position of the motor output shaft


51




a


is detected with the encoder


53


, and the motor


51


is forcedly stopped at an accurate position by using a brake mechanism


62


(described later). However, if a pulse motor capable of producing a sufficiently large torque is available, it is usable as the motor


51


.




The transmission gear mechanism


52


includes a first gear


52




a


and a second gear


52




b


that are meshed with each other. As shown in

FIGS. 4 and 5

, the second gear


52




b


has a center hole


52




b




1


relatively loosely fitted on the outer periphery of the threaded member


41


. A screw


53


is screwed into a hub portion


52




b




2


of the second gear


52




b


until the distal end of the screw


53


abuts on the cut portion


41




b


, whereby the second gear


52




b


and the threaded member


41


are rotatable together as one unit at all times. It should be noted that the cut portion


41




b


may be formed as a groove instead of being a simple flat surface so that the screw


53


is engaged in the groove. When actually assembled, the second gear


52




b


is accommodated in the space between the pair of shelf portions


12




a


and


12




b


of the upper casing member


12


and unable to move vertically. Accordingly, when the second gear


52




b


is rotated by the electric motor


51


, the threaded member


41


rotates together with the second gear


52




b


as one unit. As it rotates, the threaded member


41


moves vertically through thread engagement with the threaded hole


12




a




1


. Even in this case, the second gear


52




b


does not move in the vertical direction. Although the transmission ratio of the transmission gear mechanism


52


is 1:1 in this case, it should be noted that the transmission gear mechanism


52


may be arranged to reduce or increase speed. It is also possible to use a mechanism other than the gear mechanism, e.g. a sprocket-chain mechanism.




A solenoid


61


is similarly accommodated and secured in the upper casing member


12


to face the electric motor


51


. A lower clutch


62




b


is coaxially secured to a vertically movable output shaft


61




a


of the solenoid


61


.




The brake mechanism


62


immediately stops the electric motor


51


upon completion of the operation thereof. The brake mechanism


62


includes the above-described upper and lower clutches


62




a


and


62




b


, which face each other across a gap in a normal state and engage each other when the brake mechanism


62


is actuated. In this embodiment, the upper clutch


62




a


has eight pin portions


62




a




1


equally arranged in the circumferential direction. The lower clutch


62




b


has eight radial grooves


62




b




1


equally arranged in the circumferential direction. Accordingly, when the lower clutch


62




b


moves upward toward the upper clutch


62




a


as the solenoid


61


is activated, the pin portions


62




a




1


of the upper clutch


62




a


come in engagement with the radial grooves


62




b




1


of the lower clutch


62




b


, respectively, thereby forcedly stopping the rotational motion of the upper clutch


62




a


, that is, the electric motor


51


. It should be noted that the clutch device used in the present invention is not necessarily limited to the above-described engagement type using a solenoid but may be any of various other known clutches.




An ejector mechanism


71


is used to remove the tip


81


. The ejector mechanism


71


includes an ejector shaft


73


provided with an ejector button


72


and an ejector housing


74


. By pushing down the ejector button


72


, the ejector housing


74


is pushed down, and thus the used tip


81


can be removed as occasion demands.




Next, the operation of the hybrid pipette


1


will be described.




First, a setting of a suction/discharge volume will be described. This setting is performed by using the control panel


17


and the electric motor


51


as stated below in common between the manual operation mode and the motor-driven operation mode. In

FIG. 6

, after the power switch


17




a


has been turned on, the speed of the threaded member


41


(plunger


31


) is set with the speed setting switch


17




b


, and a suction/discharge volume is set by using the volume varying switches


17




c


and


17




d


. A signal indicating the set volume is sent to the main control unit


18


, which contains a computer. After processing the signal, the main control unit


18


sends a signal to the electric motor


51


to instruct it how many revolutions the electric motor


51


should make in the forward direction, for example. Consequently, the electric motor


51


makes a given number of revolutions in the forward direction, and the threaded member


41


and the plunger


31


move downward through a predetermined distance from the position shown in FIG.


2


through the transmission gear mechanism


52


to define an initial position and stops at this position. Accordingly, when starting the suction, the plunger


31


begins to move downward from the initial position, and after the suction, the plunger


31


returns to the initial position. To discharge the sucked liquid, the plunger


31


moves downward again from the initial position to discharge a predetermined amount of liquid for each pipetting operation.





FIG. 7

shows the state of the hybrid pipette when the initial position of the threaded member


41


is set at the maximum height position, i.e. when the lower end of the threaded member


41


is set flush with the lower surface of the shelf portion


12




a


, the same as the case of

FIG. 2

, that is, when the suction volume is set at a maximum level, in the manual operation mode.

FIG. 8

shows the state of the hybrid pipette when the initial position of the threaded member


41


is set at a predetermined height position which is a dimension d below the maximum height position, that is, when the suction volume is set at an intermediate level, in the manual operation mode. It should be noted that

FIGS. 7 and 8

each show the discharge completion state where the plunger


31


has already been pushed down by the slide assembly


21


, as stated below. It is, needless to say, possible to set the initial position of the threaded member


41


at a position lower than the position shown in FIG.


8


. However, illustration of the arrangement for such setting is omitted.




Next, suction and discharge operations carried out after the suction/discharge volume setting will be described with regard to the manual operation mode first. In the initial state shown in

FIG. 2

, the slide assembly


21


is moved downward to the position shown in

FIG. 7

by pushing down the pushbutton


23


. Then, the lower end of the tip


81


is immersed in a sample liquid, and in this state, the slide assembly


21


is returned to the position shown in FIG.


2


. Consequently, an amount of liquid equal to the desired quantity set on the control panel


17


(a maximum volume in this case) is sucked into the cylinder


13




a.






Subsequently, the slide assembly


21


is moved downward by a predetermined distance at each of the push-down operations of the pushbutton


23


, whereby a predetermined amount of liquid is discharged from the tip


81


for each of the push-down operations of the pushbutton


23


. It should be noted that a whole downward motion of the slide assembly


21


performs a two-stage discharge operation. That is, the slide assembly


21


moves downward against only the first-stage spring


33


until the lower step portion


31




a


(see

FIG. 2

) of the plunger


31


abuts onto the spring retainer


35


. After the lower step portion


31




a


has abutted onto the spring retainer


35


, the slide assembly


21


moves downward against the two springs


33


and


34


to drain off the liquid remaining in the tip


81


.




An operation similar to the above takes place also in a case where an intermediate suction/discharge volume is set in the manual operation mode as shown in

FIG. 8

(i.e. the lower end of the threaded member


41


is positioned by a distance d below relative to the lower surface of the shelf portion


12




a


in the initial state).

FIG. 8

shows a state where the slide assembly


21


has reached the limit of the downward movement upon completion of the two-stage discharge operation.




Next, suction and discharge operations in the motor-driven operation mode will be described with reference to

FIGS. 2 and 9

. In the initial state shown in

FIG. 2

, when the motor


51


is driven to rotate in the forward direction, the threaded member


41


rotates in a predetermined direction through the transmission gear mechanism


52


. Consequently, the threaded member


41


begins downward movement together with the plunger


31


as one unit apparently. When the plunger


31


reaches a predetermined position shown for example in

FIG. 9

, that is, a position where the lower step portion


31




a


of the plunger


31


just abuts onto the spring retainer


35


, the motor


51


stops. Thus, the plunger


31


also stops. Incidentally, the threaded member


41


and the plunger


31


can further move downward a little more from a position shown in FIG.


9


. In

FIG. 9

, the slide assembly


21


moves downward from the initial position shown in

FIG. 2

only due to its own weight, following the threaded member


41


.




Next, the lower end of the tip


81


is immersed in a sample liquid, and in this state, the motor


51


is driven in the reverse direction. Consequently, the threaded member


41


rotates in the reverse direction. Accordingly, the threaded member


41


begins upward movement, and the plunger


31


also moves upward by the spring action together with the threaded member


41


as one unit. When the threaded member


41


and plunger


31


return to the initial position shown in

FIG. 2

, the motor


51


stops. In this case, the suction speed should be set according to the level of viscosity of the liquid to be sucked. That is, when the viscosity of the liquid to be sucked is high, the suction speed should be set relatively low by using the speed setting switch


17




b


on the control panel


17


. When the viscosity of the liquid to be sucked is low, the suction speed should be set relatively high.




Subsequently, the motor


51


is driven to rotate in the forward direction by an amount predetermined by the main control unit


18


. Consequently, the threaded member


41


rotates in a predetermined direction to move downward by a predetermined amount together with the plunger


31


as one unit. Thus, as the plunger


31


moves downward by a predetermined amount at each of rotational movements of the threaded member


41


, a predetermined amount of liquid is discharged from the tip


81


at each of rotational movements of the same. In this way, pipetting is carried out. Upon completion of discharging the whole amount of sucked liquid, the state shown in

FIG. 9

is reached.




In the motor-driven operation mode, each time the motor


51


stops upon completion of discharging a predetermined amount of liquid as stated above, the brake mechanism


62


is activated. This is done for the following reason. Because the motor


51


is a DC motor and hence produces a relatively large torque, it would rotate due to inertia even after the supply of electric current has been cut off, causing an excess amount of liquid to be discharged undesirably. To prevent this, the brake mechanism


62


is used. More specifically, at the same time as the supply of electric current to the motor


51


is cut off, the solenoid


61


is energized under the control of the main control unit


18


. Consequently, the output shaft


61




a


of the solenoid


61


moves upward, and the two clutches


62




a


and


62




b


engage each other, thereby forcedly stopping the rotation of the output shaft


51




a


of the motor


51


. Thus, it is possible to ensure an accurate discharge quantity of liquid and hence possible to perform pipetting with high accuracy.




The same operation as stated above takes place also in a case where an intermediate suction/discharge volume is set in the motor-driven operation mode (i.e. the lower end of the threaded member


41


is positioned by a distance d below relative to the lower surface of the shelf portion


12




a


as in the case of FIG.


8


). Therefore, illustration thereof is omitted.




Next, a second embodiment of the present invention will be described with reference to

FIGS. 10

to


12


. In these figures, the same members or portions as those shown in

FIGS. 1

to


9


are denoted by the same reference numerals, and a description thereof is omitted.




In a hybrid pipette


101


according to this embodiment, an electric motor


102


is a DC motor (or a pulse motor according to circumstances) and disposed in the center of the hybrid pipette


101


in coaxial relation thereto. A threaded member


41


(need not be provided with the cut portion


41




b


shown in

FIGS. 4 and 5

) is coaxially and movably fitted on a slide shaft


22


and extends through a central internally threaded hole


102




a


provided in the motor


102


. The threaded member


41


is in thread engagement with the internally threaded hole


102




a


. Moreover, the threaded member


41


movably extends through a hole


12




d


in an intermediate shelf portion


12




c


of an upper casing member


12


′. In place of the single suction/discharge operation switch


19


shown in

FIG. 2

, two switches that are assigned suction and discharge functions, respectively, i.e. a suction switch


19




a


and a discharge switch


19




b


, are provided on a side of the casing member


12


′. According to this embodiment, the overall size of the hybrid pipette


101


can be reduced because the electric motor


102


is provided in the center of the pipette


101


. In this case, the threaded member


41


rotates as a rotor of the motor


102


while moving vertically through thread engagement with the internally threaded hole


102




a.






The arrangement and operation of the rest of this embodiment are the same as in the first embodiment (including the arrangement of the control panel


17


, the main control unit


18


and the encoder


53


shown in

FIG. 6

) except that no brake mechanism is provided and the suction and discharge operations in the motor-driven operation mode are assigned to the two suction and discharge control switches


19




a


and


19




b


, respectively. The hybrid pipette


101


according to this embodiment may also be provided with a brake mechanism.




It should be noted that

FIG. 10

(corresponding to

FIG. 2

) shows the initial position of the hybrid pipette in both the manual operation mode and the motor-driven operation mode in a case where the suction/discharge volume is set at a maximum level.

FIG. 11

(corresponding to

FIG. 7

) shows a state upon completion of the discharge operation of the hybrid pipette in the manual operation mode with the suction/discharge volume set at a maximum level.

FIG. 12

(corresponding to

FIG. 8

) shows a state upon completion of the discharge operation of the hybrid pipette in the manual operation mode with the suction/discharge volume set at an intermediate level (i.e. the lower end of the threaded member


41


is set by a distance d below relative to the lower surface of the shelf portion


12




c


).

FIG. 13

(corresponding to

FIG. 9

) is a state upon completion of the discharge operation of the hybrid pipette in the motor-driven operation mode.





FIG. 14

shows a third embodiment of the hybrid pipette according to the present invention in its initial position. In the figure, the same members or portions as those shown in

FIG. 10

are denoted by the same reference numerals, and a description thereof is omitted.




In the hybrid pipette


101


(

FIG. 10

) according to the second embodiment, the first-stage spring


33


is disposed between the plunger


31


and the spring retainer


32


, that is, below the threaded member


41


. In addition, the shaft


22


and the plunger


31


are provided as separate members. In the hybrid pipette


111


(

FIG. 14

) according to the third embodiment, on the other hand, the first-stage spring


33


is interposed between a pair of spring retainers


112




a


and


112




b


fitted on the shaft


22


above the threaded member


41


. Moreover, the shaft


22


and the plunger


31




a


are fabricated integrally as a single member. In this case, an electric motor


102


is a pulse motor, not a direct current motor, for the reason that a necessary driving torque of the motor


102


may be relatively small as mentioned hereinbelow and, therefore no braking mechanism is provided. However, even in this case, the direct current motor could be adopted together with a brake mechanism as shown in FIG.


10


.




Accordingly, urging force from the first-stage spring


33


causes the upper spring retainer


112




a


to abut against an E-ring


113


mounted on the shaft


22


and also causes the lower spring retainer


112




b


to abut against the upper end of the threaded member


41


. At the same time, the shaft


22


and the plunger


31




a


, which are integral with each other, are urged upwardly by the first-stage spring


33


. In this case, the upper end of the plunger


31




a


is kept abutting against at least either one of the lower end of the threaded member


41


and the lower surface of the shelf portion


12




c


(see

FIG. 14

) by the urging force. It should be noted that the installation position of the first-stage spring


33


is not necessarily limited to the position above the threaded member


41


but may be below the threaded member


41


. The essential thing is to provide a space capable of accommodating the spring


33


and to interpose the spring


33


between the threaded member


41


and the shaft


22


or the plunger


31




a


in the space.




The operation of the hybrid pipette


111


in the manual operation mode is similar to that in the second embodiment shown in FIG.


10


. That is, in the initial state shown in

FIG. 14

, the slide assembly


21


, together with the plunger


31




a


, is moved downward against only the first-stage spring


33


at the beginning and then against both the springs


33


and


34


so as to reach the position shown in FIG.


15


. Then, the slide assembly


21


is allowed to move upward to return to the initial position. Consequently, an amount of liquid equal to the desired quantity (a maximum volume in this case) is sucked into the cylinder


13




a.






Subsequently, the slide assembly


21


is moved downward by a predetermined distance at each of the push-down operations of the pushbutton


23


, whereby a predetermined amount of liquid is discharged from the tip


81


for each of the push-down operations of the pushbutton


23


. During the pipetting operation, the slide assembly


21


moves in the same way as in

FIGS. 10 and 11

. That is, the slide assembly


21


moves downward against only the first-stage spring


33


until the lower step portion


31




b


of the plunger


31




a


abuts onto the spring retainer


35


. After the lower step portion


31




b


has abutted onto the spring retainer


35


, the slide assembly


21


moves downward against the two springs


33


and


34


. It should be noted that this embodiment also allows an intermediate suction/discharge volume to be set in the manual operation mode in the same way as in FIG.


8


.




Next, suction and discharge operations in the motor-driven operation mode will be described with reference to FIG.


16


. In the initial state shown in

FIG. 14

, when the motor


102


is driven to rotate in the forward direction, for example, the threaded member


41


rotates in a predetermined direction. Consequently, the threaded member


41


begins downward movement in a state where the relative position of the threaded member


41


with respect to the shaft


22


and the plunger


31




a


is kept constant by spring force of the first-stage spring


33


, that is, in a state where the three members


41


,


22


and


31




a


are apparently unitary. When the plunger


31




a


reaches a predetermined position shown for example in

FIG. 16

, that is, a position where the lower step portion


31




b


of the plunger


31




a


just abuts onto the spring retainer


35


, the motor


102


stops. Thus, the plunger


31




a


also stops. (Incidentally, the threaded member


41


and the plunger


31




a


could further move downward a little more from the position shown in

FIG. 16.

)




Next, the lower end of the tip


81


is immersed in a sample liquid, and in this state, the motor


102


is driven in the reverse direction. Consequently, the threaded member


41


rotates in the reverse direction. Accordingly, the threaded member


41


begins upward movement. At this time, the three members


41


,


22


and


31




a


move upward while being kept apparently unitary by the spring force of the first-stage spring


33


in the same way as in the downward movement. When the three members


41


,


22


and


31




a


return to the initial position shown in

FIG. 14

, the motor


102


stops. In this case also, the suction speed can be variably set with the speed setting switch


17




b


on the control panel


17


according to the level of viscosity of the liquid to be sucked.




Subsequently, the motor


102


is driven to rotate in the forward direction by an amount predetermined by the main control unit


18


. Consequently, the threaded member


41


rotates in a predetermined direction, and the three members


41


,


22


and


31




a


move downward by a predetermined amount while being kept apparently unitary. Thus, as the plunger


31




a


moves downward by a predetermined amount at each of rotational movements of the threaded member


41


, a predetermined amount of liquid is discharged from the tip


81


at each of rotational movements of the same. In this way, pipetting is carried out. Upon completion of discharging the whole amount of sucked liquid, the state shown in

FIG. 16

is reached. In this embodiment also, a brake mechanism may be provided for use in the motor-driven operation mode. That is, each time the motor


102


stops upon completion of discharging a predetermined amount of liquid as stated above, the brake mechanism may be activated.




The third embodiment shown in

FIGS. 14

to


16


is substantially the same as the second embodiment shown in

FIGS. 10

to


13


in terms of the operations of the springs


33


and


34


in the manual operation mode but different from the second embodiment in that when the slide assembly


21


moves vertically in the motor-driven operation mode, the three members


41


,


22


and


31




a


move vertically while being kept apparently unitary at all times; therefore, no compressive force is applied to the first-stage spring


33


. In other words, the first-stage spring


33


has a constant length m throughout the movement of the slide assembly


21


between the initial position (

FIG. 14

) and the lower limit position (FIG.


16


). Accordingly, the third embodiment has an advantage in that the driving torque of the motor


102


can be reduced, that is, the size of the motor


102


can be reduced correspondingly. Accordingly, it has become possible in this case to use a pulse motor which can present relatively small driving torque.





FIG. 17

shows a hybrid pipette


121


as a modification of the embodiment shown in FIG.


14


. In the figure, the same members or portions as those shown in

FIG. 14

are denoted by the same reference numerals. In this modification, a shaft


22




a


and a plunger


31




c


are prepared as separate members. During assembly, an externally threaded portion


22




b


at the lower end of the shaft


22




a


is engaged with an internally threaded portion


31




d


at the upper end of the plunger


31




c


with a collar


122


interposed therebetween. The collar


122


is in the shape of a cylinder, one end of which is closed except for an opening for receiving the externally threaded portion


22




b


of the shaft


22




a


. In this way, the shaft


22




a


and the plunger


31




c


are joined together as one unit. It should be noted, however, that the shaft


22




a


and the plunger


31




c


can be joined together by various methods, e.g. by using a pin, in addition to the above-described thread engagement. With this modification, the overall pipette assembling operation is facilitated in comparison to the structure in which the shaft


22


and the plunger are integral with each other from the beginning. The operation of this modification is the same as that of the embodiment shown in FIG.


14


. In this modification, however, the lower end


122




a


of the collar


122


performs a function similar to that of the lower step portion


31




b


of the plunger


31




a


shown in FIG.


14


.




It should be noted that the present invention is not limited to the foregoing embodiments but can be modified in a variety of ways.



Claims
  • 1. A hybrid pipette comprising:a pipette casing; a slide shaft vertically movable in response to an operation of a pushbutton; a plunger disposed below said slide shaft, said plunger being vertically movable together with said slide shaft as one unit; an electric motor provided in coaxial relation to said slide shaft, said electric motor having an internally threaded hole; a tubular threaded member with an external thread on an outer periphery thereof, said tubular threaded member being coaxially and movably fitted on said slide shaft and being thread-engaged with the internally threaded hole in said electric motor to allow said slide shaft to move vertically; and at least one spring interposed between a predetermined position on said slide shaft and said tubular threaded member to urge said slide shaft and said plunger upwardly so that a predetermined portion of said slide shaft or said plunger abuts against a predetermined portion of said tubular threaded member or said pipette casing; wherein, in a manual operation mode, said slide shaft and said plunger move vertically in response to the operation of said pushbutton to perform suction and discharge of a liquid; and wherein, in a motor-driven operation mode, said tubular threaded member is driven by said electric motor so as to move vertically, thereby said plunger is moved vertically to perform suction and discharge of a liquid, and the length of said spring is maintained constant with no extension or compression thereof in the motor-driven operation mode.
  • 2. A hybrid pipette according to claim 1, wherein said at least one spring is interposed between an upper end of said tubular threaded member projecting above said electric motor and an upper portion of said slide shaft within said pipette casing.
  • 3. A hybrid pipette according to claim 2, wherein said slide shaft and said plunger are fabricated integrally as a single member.
  • 4. A hybrid pipette according to claim 2, wherein said slide shaft and said plunger are fabricated as separate members and joined together as one unit by screwing one of said slide shaft and said plunger into the other of them or by using a pin.
  • 5. A hybrid pipette according to claim 2, wherein said electric motor is a direct-current motor, said direct-current motor being provided with a brake mechanism.
  • 6. A hybrid pipette according to claim 2, wherein said electric motor is a pulse motor.
  • 7. A hybrid pipette according to claim 2, further comprising a battery for driving said electric motor.
  • 8. A hybrid pipette according to claim 1, wherein said slide shaft and said plunger are fabricated integrally as a single member.
  • 9. A hybrid pipette according to claim 1, wherein said slide shaft and said plunger are fabricated as separate members and joined together as one unit by screwing one of said slide shaft and said plunger into the other of them or by using a pin.
  • 10. A hybrid pipette according to claim 1, wherein said electric motor is a direct-current motor, said direct-current motor being provided with a brake mechanism.
  • 11. A hybrid pipette according to claim 1, wherein said electric motor is a pulse motor.
  • 12. A hybrid pipette according to claim 1, further comprising a battery for driving said electric motor.
Priority Claims (1)
Number Date Country Kind
2000-235793 Aug 2000 JP
US Referenced Citations (7)
Number Name Date Kind
3915651 Nishi Oct 1975 A
4091677 Oshikubo May 1978 A
4369665 Citrin Jan 1983 A
4616514 Magnussen, Jr. et al. Oct 1986 A
4988481 Jarvimaki et al. Jan 1991 A
5002737 Tervamaki Mar 1991 A
5360596 Pennatto Nov 1994 A