Information
-
Patent Grant
-
6715369
-
Patent Number
6,715,369
-
Date Filed
Thursday, August 2, 200123 years ago
-
Date Issued
Tuesday, April 6, 200420 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Wenderoth, Lind & Ponack, L.L.P.
-
CPC
-
US Classifications
Field of Search
US
- 073 86413
- 422 100
- 422 926
-
International Classifications
-
Abstract
A hybrid pipette including a pipette casing (11) and a slide shaft (22) vertically movable in response to the operation of a pushbutton (23). A plunger (31) is disposed below the slide shaft and urged upwardly by a spring (33, 34). An engagement member (41) is coaxially and movably fitted on the slide shaft (22) and extends through a hole (12a1) in a casing member (11) so as to be movable at least vertically. An electric motor (51) is provided on an axis different from the axis of the slide shaft and operatively engaged with the engagement member (41). In a manual operation mode, the slide shaft (22) and the plunger (31) move vertically in response to the operation of the pushbutton (23) to perform suction and discharge of a liquid. In a motor-driven operation mode, the engagement member (41) is driven to move vertically by the electric motor (51), whereby the plunger (31) is moved vertically to perform suction and discharge of a liquid.
Description
BACKGROUND OF THE INVENTION
The present invention relates to a hybrid pipette usable in either of two operating modes, i.e. a manual operation mode and a motor-driven operation mode, by switching between the two modes at will.
Pipettes are roughly divided into two types according to their operating methods, i.e. hand-operated (manual) pipettes and motor-driven pipettes. The manual pipettes provide high reliability with a simple structure and allow the suction/discharge speed to be controlled delicately and hence exhibit high accuracy and superior reproducibility even when pipetting liquids having different volumes and also pipetting liquids having different viscosity. Moreover, the costs are favorably low. Therefore, the manual pipettes are in widespread use.
On the other hand, with the motor-driven pipettes, it is difficult to control the suction/discharge speed delicately in the pipetting operation. Conversely, the operation of the pipettes is constant and stable. In addition, the motor-driven pipettes have an advantage in that they do not require much physical strength even when used for a long period of time.
However, the manual pipettes may cause differences in manual operation among individuals and require some practice to perform a stable pipetting operation. Moreover, a great deal of physical strength is needed to treat a large number of specimens. In addition, the manual pipettes perform only simple pipetting operation and do no include various other functions.
The motor-driven pipettes can solve the problems caused by the manual pipettes but are incapable of delicately controlling a pipetting operation. That is, it is difficult to use them in a manner other than the predetermined manner of using. Furthermore, the production cost is unfavorably high, and the motor-driven pipettes cannot continuously be used for a long period of time because of the limited battery lifetime.
SUMMARY OF THE INVENTION
Accordingly, an object of the present invention is to provide a hybrid pipette selectively usable in either of two operating modes, i.e. a manual operation mode and a motor-driven operation mode, so that it becomes possible to control a pipetting operation delicately in the manual operation mode and it is also possible to perform a stable pipetting operation and to treat a large number of specimens in the motor-driven operation mode.
Another object of the present invention is to provide a hybrid pipette made selectively usable in either of the above two operating modes simply by providing a single engagement member.
Still another object of the present invention is to provide a hybrid pipette in which an electric motor and a slide shaft are provided on different axes, so that it is possible to readily provide a brake mechanism for braking the rotation of the electric motor and a transmission gear mechanism for decelerating the rotation of the electric motor.
A further object of the present invention is to provide a hybrid pipette in which an electric motor and a slide shaft are coaxially provided, so that it is possible to reduce the diameter of the pipette itself and hence possible to reduce the overall size of the hybrid pipette.
A still further object of the present invention is to provide a hybrid pipette in which in the motor-driven operation mode in particular, a tubular threaded member, a slide shaft and a plunger move downward in a state where the relative position of the three members is kept constant, so that there is no need to apply compressive force to a spring provided between the slide shaft and the plunger, whereby the driving torque of the electric motor can be reduced correspondingly.
According to a first aspect thereof, the present invention provides a hybrid pipette including a pipette casing and a slide shaft that is vertically movable in response to the operation of a pushbutton. A plunger is disposed below the slide shaft and urged upwardly by a spring. An engagement member is coaxially and movably fitted on the slide shaft and extends through a hole of the pipette casing so as to be movable at least vertically. An electric motor is provided on an axis different from the axis of the slide shaft and operatively engaged with the engagement member. In a manual operation mode, the slide shaft and the plunger move vertically in response to the operation of the pushbutton to perform suction and discharge of a liquid. In a motor-driven operation mode, the engagement member is driven to move vertically by the electric motor, whereby the plunger is moved vertically to perform suction and discharge of a liquid.
Preferably, the engagement member is a tubular threaded member having an external thread on the outer periphery thereof, and the hole of the pipette casing is an internally threaded hole. The tubular threaded member is in thread engagement with the internally threaded hole. The tubular threaded member is driven to rotate by the electric motor, thereby moving vertically through thread engagement with the internally threaded hole.
Preferably, the engagement member is a rack member having an axially extending rack on the outer periphery thereof. The rack member extends through the hole of the pipette casing and is moved vertically by a pinion driven by the electric motor.
Preferably, a transmission gear mechanism is provided between the electric motor and the engagement member.
Preferably, the electric motor is a direct-current motor and provided with a brake mechanism, or said electric motor may otherwise be a pulse motor.
Preferably, the hybrid pipette further includes a battery for driving the electric motor.
The hybrid pipette according to the first aspect of the present invention provides the following advantages.
Because a single pipette is selectively usable in either of two operating modes, i.e. a manual operation mode and a motor-driven operation mode, it is possible to control pipetting operation delicately in the manual operation mode and it is also possible to perform stable pipetting operation in the motor-driven operation mode. Moreover, because the motor-driven operation mode does not require much physical strength, it is possible to treat a large number of specimens easily.
It is only necessary to provide a single engagement member to attain a pipette which is selectively usable in either of two operating modes, i.e. a manual operation mode and a motor-driven operation mode. Therefore, the arrangement of the pipette is extremely simple.
Furthermore, because the electric motor and the slide shaft are provided on different axes, it is possible to readily provide a brake mechanism for braking the rotation of the electric motor and a transmission gear mechanism for decelerating the rotation of the electric motor. Accordingly, the hybrid pipette has wide applicability.
According to a second aspect thereof, the present invention provides a hybrid pipette including a pipette casing and a slide shaft that is vertically movable in response to the operation of a pushbutton. A plunger is disposed below the slide shaft and urged upwardly by a spring. An electric motor is provided in coaxial relation to the slide shaft. A tubular threaded member with an external thread on the outer periphery thereof is coaxially and movably fitted on the slide shaft and vertically movably extends through a central internally threaded hole in the electric motor. In a manual operation mode, the slide shaft and the plunger move vertically in response to the operation of the pushbutton to perform suction and discharge of a liquid. In a motor-driven operation mode, the tubular threaded member is driven to move vertically by the electric motor, whereby the plunger is moved vertically to perform suction and discharge of a liquid.
Preferably, the electric motor is a direct-current motor and provided with a brake mechanism, or said electric motor may otherwise be a pulse motor.
Preferably, the hybrid pipette further includes a battery for driving the electric motor.
The hybrid pipette according to the second aspect of the present invention provides the following advantage in addition to the above-described advantages.
When the electric motor and the slide shaft are coaxially provided, the tubular threaded member also severs as a rotor of the motor. Therefore, it is possible to simplify the arrangement and to reduce costs. Furthermore, it is possible to reduce the diameter of the pipette itself and to minimize the overall size of the hybrid pipette.
According to a third aspect thereof, the present invention provides a hybrid pipette including a pipette casing and a slide shaft vertically movable in response to the operation of a pushbutton. A plunger is disposed below the slide shaft. The plunger is vertically movable together with the slide shaft as one unit. An electric motor is provided in coaxial relation to the slide shaft. The electric motor has an internally threaded hole. A tubular threaded member with an external thread on the outer periphery thereof is coaxially and movably fitted on the slide shaft and is thread-engaged with the internally threaded hole in the electric motor to allow said slide shaft to move vertically. At least one spring is interposed between a predetermined position on the slide shaft and the tubular threaded member to urge the slide shaft and the plunger upwardly so that a predetermined portion of the slide shaft or the plunger abuts against a predetermined portion of the tubular threaded member or the pipette casing. In a manual operation mode, the slide shaft and the plunger move vertically in response to the operation of the pushbutton to perform suction and discharge of a liquid. In a motor-driven operation mode, the tubular threaded member is driven to move vertically by the electric motor, whereby the plunger is moved vertically to perform suction and discharge of a liquid.
Preferably, the at least one spring is interposed between the upper end of the tubular threaded member projecting above the electric motor and an upper portion of the slide shaft within the pipette casing. However, the present invention is not necessarily limited to this arrangement. The at least one spring may be interposed between a predetermined portion of the tubular threaded member and a predetermined portion of the slide shaft or the plunger below the electric motor.
Preferably, the slide shaft and the plunger are fabricated integrally as a single member.
Alternatively, the slide shaft and the plunger may be fabricated as separate members and joined together as one unit by screwing one of them into the other or by using a pin.
The hybrid pipette according to the third aspect of the present invention provides the following advantages in addition to the above-described advantages.
In the motor-driven operation mode in particular, the tubular threaded member, the slide shaft and the plunger move downward in a state where relative position of said three members is kept constant. Accordingly, there is no need to apply compressive force to the spring provided between the slide shaft and the plunger. Therefore, the driving torque of the electric motor can be reduced correspondingly. Thus, it is possible to reduce the size of the electric motor and to minimize the overall size of the hybrid pipette and hence possible to increase the lifetime of the battery for driving the motor.
Accordingly, it has become possible to use a pulse motor as an electric motor which can present relatively small driving torque, thereby presenting large selectivity of motors. In addition, when a pulse motor is used, there is no need to use a brake mechanism, thereby capable of further minimizing the size of the hybrid pipette.
If the slide shaft and the plunger are prepared as separate members and then joined together, the pipette assembling operation is facilitated.
Preferably, the electric motor is a direct-current motor and provided with a brake mechanism, or said electric motor may otherwise be a pulse motor.
The above and other objects, features and advantages of the present invention will become more apparent from the following description of the preferred embodiments thereof, taken in conjunction with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a perspective view showing a first embodiment of the hybrid pipette according to the present invention.
FIG. 2
is a vertical sectional view showing the hybrid pipette of
FIG. 1
in its initial position.
FIG. 3
is a plan view of the hybrid pipette shown in FIG.
1
.
FIG. 4
is a plan view of a tubular threaded member of the hybrid pipette shown in FIG.
1
.
FIG. 5
is a vertical sectional view of the tubular threaded member of the hybrid pipette shown in FIG.
1
.
FIG. 6
is a block diagram showing a control circuit of the hybrid pipette shown in FIG.
1
.
FIG. 7
is a vertical sectional view corresponding to
FIG. 2
, showing a state upon completion of a discharge operation of the hybrid pipette in
FIG. 1
when it is used in a manual operation mode with the suction/discharge volume set at a maximum level.
FIG. 8
is a vertical sectional view corresponding to
FIG. 2
, showing a state upon completion of a discharge operation of the hybrid pipette in
FIG. 1
when it is used in a manual operation mode with the suction/discharge volume set at an intermediate level.
FIG. 9
is a vertical sectional view corresponding to
FIG. 2
, showing a state upon completion of a discharge operation of the hybrid pipette in
FIG. 1
when it is used in a motor-driven operation mode.
FIG. 10
is a vertical sectional view showing a second embodiment of the hybrid pipette according to the present invention in its initial position.
FIG. 11
is a vertical sectional view showing a state upon completion of a discharge operation of the hybrid pipette in
FIG. 10
when it is used in a manual operation mode with the suction/discharge volume set at a maximum level.
FIG. 12
is a vertical sectional view showing a state upon completion of a discharge operation of the hybrid pipette in
FIG. 10
when it is used in a manual operation mode with the suction/discharge volume set at an intermediate level.
FIG. 13
is a vertical sectional view showing a state upon completion of a discharge operation of the hybrid pipette in
FIG. 10
when it is used in a motor-driven operation mode.
FIG. 14
is a vertical sectional view showing a third embodiment of the hybrid pipette according to the present invention in its initial position.
FIG. 15
is a vertical sectional view showing a state upon completion of a discharge operation of the hybrid pipette in
FIG. 14
when it is used in a manual operation mode with the suction/discharge volume set at a maximum level.
FIG. 16
is a vertical sectional view showing a state upon completion of a discharge operation of the hybrid pipette in
FIG. 14
when it is used in a motor-driven operation mode.
FIG. 17
is a vertical sectional view showing a modification of the hybrid pipette shown in
FIG. 14
in its initial position.
DETAILED DESCRIPTION OF THE INVENTION
FIG. 1
is a perspective view of a first embodiment of the hybrid pipette according to the present invention.
FIG. 2
is a vertical sectional view of the embodiment.
In the figures, a hybrid pipette
1
as used in a manual operation mode operates as follows. A pushbutton slide assembly
21
provided in a casing
11
is repeatedly moved downward through a predetermined distance by manual operation. Each time the pushbutton slide assembly
21
is pushed down, the pushbutton slide assembly
21
and a plunger
31
apparently move downward as one unit, causing a predetermined amount of sample liquid to be discharged from a tip
81
attached to a nozzle portion
13
b
at the lower end of the casing
11
. In this way, pipetting operation is performed. When the hybrid pipette
1
is used in a motor-driven operation mode, a tubular threaded member
41
, which is in thread engagement with the casing
11
, is driven to rotate by an electric motor
51
and thus moves downward. Consequently, the plunger
31
apparently moves downward together with the threaded member
41
as one unit, similar to the case of the above-described manual operation mode, causing a predetermined amount of sample liquid to be discharged from the tip
81
. Thus, pipetting operation is performed in the same way as the above.
The casing
11
consists essentially of an upper tubular casing member
12
(having two intermediate shelf portions
12
a
and
12
b
and an internally threaded through-hole
12
a
1
in the shelf portion
12
a
) made of a resin material and having an oval sectional configuration and a lower tubular cylinder-nozzle casing member
13
made of a resin material. The upper and lower casing members
12
and
13
are secured to each other with a fixing nut
14
. A cap
15
for accommodating a panel
17
and a battery
16
is mounted on the top of the upper casing member
12
. A battery
16
for driving a motor
51
is provided in the cap
15
. Further, a control panel
17
is provided on the top of the cap
15
. The control panel
17
(see
FIGS. 3 and 6
) is provided with a power switch
17
a
, a speed control switch
17
b
, a pipetting volume increase setting switch
17
c
and a pipetting volume decrease setting switch
17
d
, together with a liquid crystal screen
17
e
for displaying the state of these switches. Reference numeral
18
denotes a main control unit (see FIG.
6
), and reference numeral
19
denotes a suction/discharge operation switch used in the motor-driven operation mode. It should be noted that the battery
16
may be either a storage battery or a dry cell. Alternatively, the battery
16
may be an AC-DC converter connected to a commercial AC power supply. Both a battery and an AC-DC converter may be provided so as to be selectively usable by switching between them appropriately.
The pushbutton slide assembly
21
consists essentially of a slide shaft
22
and a pushbutton
23
secured to the top of the slide shaft
22
.
The plunger
31
is accommodated in the casing
11
to extend over from the upper casing member
12
to the lower cylinder-nozzle casing member
13
. The plunger
31
is constantly urged upwardly by a first-stage spring
33
interposed between the plunger
31
and a spring retainer
32
fixedly accommodated in the casing
11
. In an initial state where a maximum suction/discharge volume is set, the plunger
31
abuts on the lower surface of the upper casing shelf portion
12
a
. A second-stage spring
34
is interposed between an upper spring retainer
35
and a lower spring retainer
36
below the first-stage spring
33
. An O-ring
37
is placed in contact with the outer periphery of the plunger
31
.
The tubular threaded member
41
(made, for example, of brass) has an external thread
41
a
provided on the outer periphery thereof to serve as an engagement member. The threaded member
41
is coaxially and movably fitted on the outer periphery of the slide shaft
22
. At the same time, the threaded member
41
is in thread engagement with the internally threaded hole
12
a
1
. When the lower end of the threaded member
41
is set flush with the lower surface of the shelf portion
12
a
as shown in
FIG. 2
by way of example, the liquid suction/discharge volume is set at a maximum level, as stated later. In other words,
FIG. 2
shows the initial state of the hybrid pipette
1
when the liquid suction/discharge volume is set at a maximum level in both the manual and motor-driven operation modes. It should be noted that an axially extending cut portion
41
b
(see
FIG. 4
) is formed in a part of the cross-section of the threaded member
41
. By using the cut portion
41
b
, the threaded member
41
is rotatable together with a second gear
52
b
of a transmission gear mechanism
52
as one unit at all times as described later.
It should be noted that the arrangement of the engagement mechanism is not necessarily limited to the above-described arrangement formed from the tubular threaded member
41
and the internally threaded hole
12
a
1
. For example, a rack-and-pinion mechanism may be used as the engagement mechanism. In such a case, for example, a rack member having an axially extending rack provided on the outer periphery of a member of continuous length is used as an engagement member in place of the tubular threaded member
41
. The rack member is inserted into a simple through-hole provided in the casing shelf portion
12
a
in place of the internally threaded hole
12
a
1
, and a pinion connected to the electric motor
51
is meshed with the rack. Thus, the rack member is movable vertically through the rack-and-pinion mechanism in response to the rotation of the pinion. In this case, the rack member may have a tubular shape. However, the shape of the rack member is not necessarily limited thereto. The rack member may also have a U- or C-shaped sectional configuration or a simple plate- or bar-like shape.
The electric motor
51
is a small-sized direct-current (DC) motor capable of producing a relatively large torque. The electric motor
51
is accommodated in the upper casing member
12
. A first gear
52
a
and an upper clutch
62
a
are coaxially secured to a rotating output shaft
51
a
so as to be rotatable together as one unit. It should be noted that motor-driven pipettes generally use a pulse motor for this purpose, which allows easy rotational position control to discharge a predetermined amount of liquid from the pipettes accurately. In the present invention, however, a DC motor is used for the reason stated below. Because a pulse motor has relatively small torque, if such a heavy load as to compress the springs
33
and
34
(these are originally or essentially needed only in manual pipettes) is imposed thereon in the motor-driven operation mode, the pulse motor may happen to stop undesirably. Therefore, the use of a pulse motor is disadvantageous from a practical viewpoint. For this reason, a DC motor capable of producing a relatively large torque is used in the present invention. However, because accurate rotational position control cannot be performed with a DC motor, an encoder
53
is used in combination with the DC motor as shown in FIG.
6
. That is, the rotational position of the motor output shaft
51
a
is detected with the encoder
53
, and the motor
51
is forcedly stopped at an accurate position by using a brake mechanism
62
(described later). However, if a pulse motor capable of producing a sufficiently large torque is available, it is usable as the motor
51
.
The transmission gear mechanism
52
includes a first gear
52
a
and a second gear
52
b
that are meshed with each other. As shown in
FIGS. 4 and 5
, the second gear
52
b
has a center hole
52
b
1
relatively loosely fitted on the outer periphery of the threaded member
41
. A screw
53
is screwed into a hub portion
52
b
2
of the second gear
52
b
until the distal end of the screw
53
abuts on the cut portion
41
b
, whereby the second gear
52
b
and the threaded member
41
are rotatable together as one unit at all times. It should be noted that the cut portion
41
b
may be formed as a groove instead of being a simple flat surface so that the screw
53
is engaged in the groove. When actually assembled, the second gear
52
b
is accommodated in the space between the pair of shelf portions
12
a
and
12
b
of the upper casing member
12
and unable to move vertically. Accordingly, when the second gear
52
b
is rotated by the electric motor
51
, the threaded member
41
rotates together with the second gear
52
b
as one unit. As it rotates, the threaded member
41
moves vertically through thread engagement with the threaded hole
12
a
1
. Even in this case, the second gear
52
b
does not move in the vertical direction. Although the transmission ratio of the transmission gear mechanism
52
is 1:1 in this case, it should be noted that the transmission gear mechanism
52
may be arranged to reduce or increase speed. It is also possible to use a mechanism other than the gear mechanism, e.g. a sprocket-chain mechanism.
A solenoid
61
is similarly accommodated and secured in the upper casing member
12
to face the electric motor
51
. A lower clutch
62
b
is coaxially secured to a vertically movable output shaft
61
a
of the solenoid
61
.
The brake mechanism
62
immediately stops the electric motor
51
upon completion of the operation thereof. The brake mechanism
62
includes the above-described upper and lower clutches
62
a
and
62
b
, which face each other across a gap in a normal state and engage each other when the brake mechanism
62
is actuated. In this embodiment, the upper clutch
62
a
has eight pin portions
62
a
1
equally arranged in the circumferential direction. The lower clutch
62
b
has eight radial grooves
62
b
1
equally arranged in the circumferential direction. Accordingly, when the lower clutch
62
b
moves upward toward the upper clutch
62
a
as the solenoid
61
is activated, the pin portions
62
a
1
of the upper clutch
62
a
come in engagement with the radial grooves
62
b
1
of the lower clutch
62
b
, respectively, thereby forcedly stopping the rotational motion of the upper clutch
62
a
, that is, the electric motor
51
. It should be noted that the clutch device used in the present invention is not necessarily limited to the above-described engagement type using a solenoid but may be any of various other known clutches.
An ejector mechanism
71
is used to remove the tip
81
. The ejector mechanism
71
includes an ejector shaft
73
provided with an ejector button
72
and an ejector housing
74
. By pushing down the ejector button
72
, the ejector housing
74
is pushed down, and thus the used tip
81
can be removed as occasion demands.
Next, the operation of the hybrid pipette
1
will be described.
First, a setting of a suction/discharge volume will be described. This setting is performed by using the control panel
17
and the electric motor
51
as stated below in common between the manual operation mode and the motor-driven operation mode. In
FIG. 6
, after the power switch
17
a
has been turned on, the speed of the threaded member
41
(plunger
31
) is set with the speed setting switch
17
b
, and a suction/discharge volume is set by using the volume varying switches
17
c
and
17
d
. A signal indicating the set volume is sent to the main control unit
18
, which contains a computer. After processing the signal, the main control unit
18
sends a signal to the electric motor
51
to instruct it how many revolutions the electric motor
51
should make in the forward direction, for example. Consequently, the electric motor
51
makes a given number of revolutions in the forward direction, and the threaded member
41
and the plunger
31
move downward through a predetermined distance from the position shown in FIG.
2
through the transmission gear mechanism
52
to define an initial position and stops at this position. Accordingly, when starting the suction, the plunger
31
begins to move downward from the initial position, and after the suction, the plunger
31
returns to the initial position. To discharge the sucked liquid, the plunger
31
moves downward again from the initial position to discharge a predetermined amount of liquid for each pipetting operation.
FIG. 7
shows the state of the hybrid pipette when the initial position of the threaded member
41
is set at the maximum height position, i.e. when the lower end of the threaded member
41
is set flush with the lower surface of the shelf portion
12
a
, the same as the case of
FIG. 2
, that is, when the suction volume is set at a maximum level, in the manual operation mode.
FIG. 8
shows the state of the hybrid pipette when the initial position of the threaded member
41
is set at a predetermined height position which is a dimension d below the maximum height position, that is, when the suction volume is set at an intermediate level, in the manual operation mode. It should be noted that
FIGS. 7 and 8
each show the discharge completion state where the plunger
31
has already been pushed down by the slide assembly
21
, as stated below. It is, needless to say, possible to set the initial position of the threaded member
41
at a position lower than the position shown in FIG.
8
. However, illustration of the arrangement for such setting is omitted.
Next, suction and discharge operations carried out after the suction/discharge volume setting will be described with regard to the manual operation mode first. In the initial state shown in
FIG. 2
, the slide assembly
21
is moved downward to the position shown in
FIG. 7
by pushing down the pushbutton
23
. Then, the lower end of the tip
81
is immersed in a sample liquid, and in this state, the slide assembly
21
is returned to the position shown in FIG.
2
. Consequently, an amount of liquid equal to the desired quantity set on the control panel
17
(a maximum volume in this case) is sucked into the cylinder
13
a.
Subsequently, the slide assembly
21
is moved downward by a predetermined distance at each of the push-down operations of the pushbutton
23
, whereby a predetermined amount of liquid is discharged from the tip
81
for each of the push-down operations of the pushbutton
23
. It should be noted that a whole downward motion of the slide assembly
21
performs a two-stage discharge operation. That is, the slide assembly
21
moves downward against only the first-stage spring
33
until the lower step portion
31
a
(see
FIG. 2
) of the plunger
31
abuts onto the spring retainer
35
. After the lower step portion
31
a
has abutted onto the spring retainer
35
, the slide assembly
21
moves downward against the two springs
33
and
34
to drain off the liquid remaining in the tip
81
.
An operation similar to the above takes place also in a case where an intermediate suction/discharge volume is set in the manual operation mode as shown in
FIG. 8
(i.e. the lower end of the threaded member
41
is positioned by a distance d below relative to the lower surface of the shelf portion
12
a
in the initial state).
FIG. 8
shows a state where the slide assembly
21
has reached the limit of the downward movement upon completion of the two-stage discharge operation.
Next, suction and discharge operations in the motor-driven operation mode will be described with reference to
FIGS. 2 and 9
. In the initial state shown in
FIG. 2
, when the motor
51
is driven to rotate in the forward direction, the threaded member
41
rotates in a predetermined direction through the transmission gear mechanism
52
. Consequently, the threaded member
41
begins downward movement together with the plunger
31
as one unit apparently. When the plunger
31
reaches a predetermined position shown for example in
FIG. 9
, that is, a position where the lower step portion
31
a
of the plunger
31
just abuts onto the spring retainer
35
, the motor
51
stops. Thus, the plunger
31
also stops. Incidentally, the threaded member
41
and the plunger
31
can further move downward a little more from a position shown in FIG.
9
. In
FIG. 9
, the slide assembly
21
moves downward from the initial position shown in
FIG. 2
only due to its own weight, following the threaded member
41
.
Next, the lower end of the tip
81
is immersed in a sample liquid, and in this state, the motor
51
is driven in the reverse direction. Consequently, the threaded member
41
rotates in the reverse direction. Accordingly, the threaded member
41
begins upward movement, and the plunger
31
also moves upward by the spring action together with the threaded member
41
as one unit. When the threaded member
41
and plunger
31
return to the initial position shown in
FIG. 2
, the motor
51
stops. In this case, the suction speed should be set according to the level of viscosity of the liquid to be sucked. That is, when the viscosity of the liquid to be sucked is high, the suction speed should be set relatively low by using the speed setting switch
17
b
on the control panel
17
. When the viscosity of the liquid to be sucked is low, the suction speed should be set relatively high.
Subsequently, the motor
51
is driven to rotate in the forward direction by an amount predetermined by the main control unit
18
. Consequently, the threaded member
41
rotates in a predetermined direction to move downward by a predetermined amount together with the plunger
31
as one unit. Thus, as the plunger
31
moves downward by a predetermined amount at each of rotational movements of the threaded member
41
, a predetermined amount of liquid is discharged from the tip
81
at each of rotational movements of the same. In this way, pipetting is carried out. Upon completion of discharging the whole amount of sucked liquid, the state shown in
FIG. 9
is reached.
In the motor-driven operation mode, each time the motor
51
stops upon completion of discharging a predetermined amount of liquid as stated above, the brake mechanism
62
is activated. This is done for the following reason. Because the motor
51
is a DC motor and hence produces a relatively large torque, it would rotate due to inertia even after the supply of electric current has been cut off, causing an excess amount of liquid to be discharged undesirably. To prevent this, the brake mechanism
62
is used. More specifically, at the same time as the supply of electric current to the motor
51
is cut off, the solenoid
61
is energized under the control of the main control unit
18
. Consequently, the output shaft
61
a
of the solenoid
61
moves upward, and the two clutches
62
a
and
62
b
engage each other, thereby forcedly stopping the rotation of the output shaft
51
a
of the motor
51
. Thus, it is possible to ensure an accurate discharge quantity of liquid and hence possible to perform pipetting with high accuracy.
The same operation as stated above takes place also in a case where an intermediate suction/discharge volume is set in the motor-driven operation mode (i.e. the lower end of the threaded member
41
is positioned by a distance d below relative to the lower surface of the shelf portion
12
a
as in the case of FIG.
8
). Therefore, illustration thereof is omitted.
Next, a second embodiment of the present invention will be described with reference to
FIGS. 10
to
12
. In these figures, the same members or portions as those shown in
FIGS. 1
to
9
are denoted by the same reference numerals, and a description thereof is omitted.
In a hybrid pipette
101
according to this embodiment, an electric motor
102
is a DC motor (or a pulse motor according to circumstances) and disposed in the center of the hybrid pipette
101
in coaxial relation thereto. A threaded member
41
(need not be provided with the cut portion
41
b
shown in
FIGS. 4 and 5
) is coaxially and movably fitted on a slide shaft
22
and extends through a central internally threaded hole
102
a
provided in the motor
102
. The threaded member
41
is in thread engagement with the internally threaded hole
102
a
. Moreover, the threaded member
41
movably extends through a hole
12
d
in an intermediate shelf portion
12
c
of an upper casing member
12
′. In place of the single suction/discharge operation switch
19
shown in
FIG. 2
, two switches that are assigned suction and discharge functions, respectively, i.e. a suction switch
19
a
and a discharge switch
19
b
, are provided on a side of the casing member
12
′. According to this embodiment, the overall size of the hybrid pipette
101
can be reduced because the electric motor
102
is provided in the center of the pipette
101
. In this case, the threaded member
41
rotates as a rotor of the motor
102
while moving vertically through thread engagement with the internally threaded hole
102
a.
The arrangement and operation of the rest of this embodiment are the same as in the first embodiment (including the arrangement of the control panel
17
, the main control unit
18
and the encoder
53
shown in
FIG. 6
) except that no brake mechanism is provided and the suction and discharge operations in the motor-driven operation mode are assigned to the two suction and discharge control switches
19
a
and
19
b
, respectively. The hybrid pipette
101
according to this embodiment may also be provided with a brake mechanism.
It should be noted that
FIG. 10
(corresponding to
FIG. 2
) shows the initial position of the hybrid pipette in both the manual operation mode and the motor-driven operation mode in a case where the suction/discharge volume is set at a maximum level.
FIG. 11
(corresponding to
FIG. 7
) shows a state upon completion of the discharge operation of the hybrid pipette in the manual operation mode with the suction/discharge volume set at a maximum level.
FIG. 12
(corresponding to
FIG. 8
) shows a state upon completion of the discharge operation of the hybrid pipette in the manual operation mode with the suction/discharge volume set at an intermediate level (i.e. the lower end of the threaded member
41
is set by a distance d below relative to the lower surface of the shelf portion
12
c
).
FIG. 13
(corresponding to
FIG. 9
) is a state upon completion of the discharge operation of the hybrid pipette in the motor-driven operation mode.
FIG. 14
shows a third embodiment of the hybrid pipette according to the present invention in its initial position. In the figure, the same members or portions as those shown in
FIG. 10
are denoted by the same reference numerals, and a description thereof is omitted.
In the hybrid pipette
101
(
FIG. 10
) according to the second embodiment, the first-stage spring
33
is disposed between the plunger
31
and the spring retainer
32
, that is, below the threaded member
41
. In addition, the shaft
22
and the plunger
31
are provided as separate members. In the hybrid pipette
111
(
FIG. 14
) according to the third embodiment, on the other hand, the first-stage spring
33
is interposed between a pair of spring retainers
112
a
and
112
b
fitted on the shaft
22
above the threaded member
41
. Moreover, the shaft
22
and the plunger
31
a
are fabricated integrally as a single member. In this case, an electric motor
102
is a pulse motor, not a direct current motor, for the reason that a necessary driving torque of the motor
102
may be relatively small as mentioned hereinbelow and, therefore no braking mechanism is provided. However, even in this case, the direct current motor could be adopted together with a brake mechanism as shown in FIG.
10
.
Accordingly, urging force from the first-stage spring
33
causes the upper spring retainer
112
a
to abut against an E-ring
113
mounted on the shaft
22
and also causes the lower spring retainer
112
b
to abut against the upper end of the threaded member
41
. At the same time, the shaft
22
and the plunger
31
a
, which are integral with each other, are urged upwardly by the first-stage spring
33
. In this case, the upper end of the plunger
31
a
is kept abutting against at least either one of the lower end of the threaded member
41
and the lower surface of the shelf portion
12
c
(see
FIG. 14
) by the urging force. It should be noted that the installation position of the first-stage spring
33
is not necessarily limited to the position above the threaded member
41
but may be below the threaded member
41
. The essential thing is to provide a space capable of accommodating the spring
33
and to interpose the spring
33
between the threaded member
41
and the shaft
22
or the plunger
31
a
in the space.
The operation of the hybrid pipette
111
in the manual operation mode is similar to that in the second embodiment shown in FIG.
10
. That is, in the initial state shown in
FIG. 14
, the slide assembly
21
, together with the plunger
31
a
, is moved downward against only the first-stage spring
33
at the beginning and then against both the springs
33
and
34
so as to reach the position shown in FIG.
15
. Then, the slide assembly
21
is allowed to move upward to return to the initial position. Consequently, an amount of liquid equal to the desired quantity (a maximum volume in this case) is sucked into the cylinder
13
a.
Subsequently, the slide assembly
21
is moved downward by a predetermined distance at each of the push-down operations of the pushbutton
23
, whereby a predetermined amount of liquid is discharged from the tip
81
for each of the push-down operations of the pushbutton
23
. During the pipetting operation, the slide assembly
21
moves in the same way as in
FIGS. 10 and 11
. That is, the slide assembly
21
moves downward against only the first-stage spring
33
until the lower step portion
31
b
of the plunger
31
a
abuts onto the spring retainer
35
. After the lower step portion
31
b
has abutted onto the spring retainer
35
, the slide assembly
21
moves downward against the two springs
33
and
34
. It should be noted that this embodiment also allows an intermediate suction/discharge volume to be set in the manual operation mode in the same way as in FIG.
8
.
Next, suction and discharge operations in the motor-driven operation mode will be described with reference to FIG.
16
. In the initial state shown in
FIG. 14
, when the motor
102
is driven to rotate in the forward direction, for example, the threaded member
41
rotates in a predetermined direction. Consequently, the threaded member
41
begins downward movement in a state where the relative position of the threaded member
41
with respect to the shaft
22
and the plunger
31
a
is kept constant by spring force of the first-stage spring
33
, that is, in a state where the three members
41
,
22
and
31
a
are apparently unitary. When the plunger
31
a
reaches a predetermined position shown for example in
FIG. 16
, that is, a position where the lower step portion
31
b
of the plunger
31
a
just abuts onto the spring retainer
35
, the motor
102
stops. Thus, the plunger
31
a
also stops. (Incidentally, the threaded member
41
and the plunger
31
a
could further move downward a little more from the position shown in
FIG. 16.
)
Next, the lower end of the tip
81
is immersed in a sample liquid, and in this state, the motor
102
is driven in the reverse direction. Consequently, the threaded member
41
rotates in the reverse direction. Accordingly, the threaded member
41
begins upward movement. At this time, the three members
41
,
22
and
31
a
move upward while being kept apparently unitary by the spring force of the first-stage spring
33
in the same way as in the downward movement. When the three members
41
,
22
and
31
a
return to the initial position shown in
FIG. 14
, the motor
102
stops. In this case also, the suction speed can be variably set with the speed setting switch
17
b
on the control panel
17
according to the level of viscosity of the liquid to be sucked.
Subsequently, the motor
102
is driven to rotate in the forward direction by an amount predetermined by the main control unit
18
. Consequently, the threaded member
41
rotates in a predetermined direction, and the three members
41
,
22
and
31
a
move downward by a predetermined amount while being kept apparently unitary. Thus, as the plunger
31
a
moves downward by a predetermined amount at each of rotational movements of the threaded member
41
, a predetermined amount of liquid is discharged from the tip
81
at each of rotational movements of the same. In this way, pipetting is carried out. Upon completion of discharging the whole amount of sucked liquid, the state shown in
FIG. 16
is reached. In this embodiment also, a brake mechanism may be provided for use in the motor-driven operation mode. That is, each time the motor
102
stops upon completion of discharging a predetermined amount of liquid as stated above, the brake mechanism may be activated.
The third embodiment shown in
FIGS. 14
to
16
is substantially the same as the second embodiment shown in
FIGS. 10
to
13
in terms of the operations of the springs
33
and
34
in the manual operation mode but different from the second embodiment in that when the slide assembly
21
moves vertically in the motor-driven operation mode, the three members
41
,
22
and
31
a
move vertically while being kept apparently unitary at all times; therefore, no compressive force is applied to the first-stage spring
33
. In other words, the first-stage spring
33
has a constant length m throughout the movement of the slide assembly
21
between the initial position (
FIG. 14
) and the lower limit position (FIG.
16
). Accordingly, the third embodiment has an advantage in that the driving torque of the motor
102
can be reduced, that is, the size of the motor
102
can be reduced correspondingly. Accordingly, it has become possible in this case to use a pulse motor which can present relatively small driving torque.
FIG. 17
shows a hybrid pipette
121
as a modification of the embodiment shown in FIG.
14
. In the figure, the same members or portions as those shown in
FIG. 14
are denoted by the same reference numerals. In this modification, a shaft
22
a
and a plunger
31
c
are prepared as separate members. During assembly, an externally threaded portion
22
b
at the lower end of the shaft
22
a
is engaged with an internally threaded portion
31
d
at the upper end of the plunger
31
c
with a collar
122
interposed therebetween. The collar
122
is in the shape of a cylinder, one end of which is closed except for an opening for receiving the externally threaded portion
22
b
of the shaft
22
a
. In this way, the shaft
22
a
and the plunger
31
c
are joined together as one unit. It should be noted, however, that the shaft
22
a
and the plunger
31
c
can be joined together by various methods, e.g. by using a pin, in addition to the above-described thread engagement. With this modification, the overall pipette assembling operation is facilitated in comparison to the structure in which the shaft
22
and the plunger are integral with each other from the beginning. The operation of this modification is the same as that of the embodiment shown in FIG.
14
. In this modification, however, the lower end
122
a
of the collar
122
performs a function similar to that of the lower step portion
31
b
of the plunger
31
a
shown in FIG.
14
.
It should be noted that the present invention is not limited to the foregoing embodiments but can be modified in a variety of ways.
Claims
- 1. A hybrid pipette comprising:a pipette casing; a slide shaft vertically movable in response to an operation of a pushbutton; a plunger disposed below said slide shaft, said plunger being vertically movable together with said slide shaft as one unit; an electric motor provided in coaxial relation to said slide shaft, said electric motor having an internally threaded hole; a tubular threaded member with an external thread on an outer periphery thereof, said tubular threaded member being coaxially and movably fitted on said slide shaft and being thread-engaged with the internally threaded hole in said electric motor to allow said slide shaft to move vertically; and at least one spring interposed between a predetermined position on said slide shaft and said tubular threaded member to urge said slide shaft and said plunger upwardly so that a predetermined portion of said slide shaft or said plunger abuts against a predetermined portion of said tubular threaded member or said pipette casing; wherein, in a manual operation mode, said slide shaft and said plunger move vertically in response to the operation of said pushbutton to perform suction and discharge of a liquid; and wherein, in a motor-driven operation mode, said tubular threaded member is driven by said electric motor so as to move vertically, thereby said plunger is moved vertically to perform suction and discharge of a liquid, and the length of said spring is maintained constant with no extension or compression thereof in the motor-driven operation mode.
- 2. A hybrid pipette according to claim 1, wherein said at least one spring is interposed between an upper end of said tubular threaded member projecting above said electric motor and an upper portion of said slide shaft within said pipette casing.
- 3. A hybrid pipette according to claim 2, wherein said slide shaft and said plunger are fabricated integrally as a single member.
- 4. A hybrid pipette according to claim 2, wherein said slide shaft and said plunger are fabricated as separate members and joined together as one unit by screwing one of said slide shaft and said plunger into the other of them or by using a pin.
- 5. A hybrid pipette according to claim 2, wherein said electric motor is a direct-current motor, said direct-current motor being provided with a brake mechanism.
- 6. A hybrid pipette according to claim 2, wherein said electric motor is a pulse motor.
- 7. A hybrid pipette according to claim 2, further comprising a battery for driving said electric motor.
- 8. A hybrid pipette according to claim 1, wherein said slide shaft and said plunger are fabricated integrally as a single member.
- 9. A hybrid pipette according to claim 1, wherein said slide shaft and said plunger are fabricated as separate members and joined together as one unit by screwing one of said slide shaft and said plunger into the other of them or by using a pin.
- 10. A hybrid pipette according to claim 1, wherein said electric motor is a direct-current motor, said direct-current motor being provided with a brake mechanism.
- 11. A hybrid pipette according to claim 1, wherein said electric motor is a pulse motor.
- 12. A hybrid pipette according to claim 1, further comprising a battery for driving said electric motor.
Priority Claims (1)
Number |
Date |
Country |
Kind |
2000-235793 |
Aug 2000 |
JP |
|
US Referenced Citations (7)