This application claims priority to Korean Patent Application No. 10-2014-0088571, filed on Jul. 14, 2014, the disclosure of which is incorporated herein by reference in its entirety.
Field of the Invention
Exemplary embodiments of the present invention relate to a hybrid power generation system using a supercritical CO2 cycle, and more particularly, to a hybrid power generation system using a supercritical CO2 cycle, which realizes optimal efficiency by applying a supercritical CO2 cycle to a steam cycle as a bottom cycle.
Description of the Related Art
A need to efficiently produce electric power is gradually increased since Korea significantly depends on imported energy sources and constantly suffers from a severe electric power shortage every summer and winter. Moreover, various efforts have been performed in order to reduce generation of pollutants and increase electric power production since activities for reducing generation of pollutants are internationally increased. One of them is a study on a power generation system using supercritical CO2, which utilizes supercritical carbon dioxide as a working fluid, as disclosed in Korean Patent Laid-Open Publication No. 2013-0036180.
The supercritical carbon dioxide simultaneously has a density similar to that of liquid and a viscosity similar to that of gas, thereby enabling the system to be miniaturized and the electric power required for compression and circulation of the fluid to be minimally consumed. In addition, it is easy to handle the supercritical carbon dioxide since the supercritical carbon dioxide has a smaller critical point of 31.4° C. and 72.8 atmospheres, compared to water having a critical point of 373.95° C. and 217.7 atmospheres. When the power generation system using supercritical CO2 is operated at the temperature of 550° C., the system may have about 45% of net power generation efficiency, which is an improved power generation efficiency of 20% or more, compared to an existing steam cycle and the size of a turbo device may be reduced to one several tenth. In addition, the power generation system using supercritical CO2 is mostly operated as a closed cycle which does not discharge the carbon dioxide used for power generation to the outside, thereby significantly contributing to a reduction of pollutant discharge for each country.
However, since it is difficult for the existing power generation system using supercritical CO2 to have a large size more than a certain magnitude, the system may supply only a portion of necessary electric power. In addition, there is a need to efficiently increase electric power production and reduce discharge of pollutants in a coal-fired thermal power generation system.
Accordingly, in order to resolve these problems, there is a need to improve the power generation system using supercritical CO2 and the coal-fired thermal power generation system and to efficiently enhance electric power production.
An object of the present invention is to provide a hybrid power generation system using a supercritical CO2 cycle, which realizes optimal efficiency by applying a supercritical CO2 cycle to a steam cycle as a bottom cycle.
Other objects and advantages of the present invention can be understood by the following description, and become apparent with reference to the embodiments of the present invention. Also, it is obvious to those skilled in the art to which the present invention pertains that the objects and advantages of the present invention can be realized by the means as claimed and combinations thereof.
In accordance with one aspect of the present invention, a hybrid power generation system using a supercritical CO2 cycle includes a steam power generation unit including a plurality of turbines driven with steam heated by a boiler to produce electric power, and a supercritical CO2 power generation unit including an S—CO2 heater for heating a supercritical CO2 fluid, a turbine driven by the supercritical CO2 fluid, a precooler for lowering a temperature of the supercritical CO2 fluid passing through the turbine, and a main compressor for pressurizing the supercritical CO2 fluid, so as to produce electric power, wherein the steam power generation unit and the supercritical CO2 power generation unit share the boiler.
The steam power generation unit may further include a plurality of feed water heaters for reheating the steam driving the turbines, a plurality of outside air injectors for supplying outside air to the boiler, a gas air heater (GAH) for recovering waste heat from combustion gas discharged after burning by the boiler, and an exhaust gas ejector for discharging exhaust gas passing through the gas air heater.
The supercritical CO2 power generation unit may further include a recompressor driven by the supercritical CO2 fluid branched before introduction into the precooler, a first high-recuperator installed between the turbine and the recompressor, and a second low-recuperator installed between the recompressor and the main compressor.
The S—CO2 heater may be installed in the boiler.
The boiler may further include a steam superheater for superheating the steam and a steam reheater for reheating the steam supplied from the turbine, and the S—CO2 heater may be installed in a front end part of the steam superheater and the steam reheater.
The supercritical CO2 power generation unit may further include an S—CO2 gas cooler for recovering waste heat from the exhaust gas between the gas air heater and the exhaust gas ejector.
The S—CO2 gas cooler may be connected to the second low-recuperator and the first high-recuperator, and the supercritical CO2 fluid may be compressed by the main compressor, be exchanged with heat by the S—CO2 gas cooler via the second low-recuperator, and then be introduced into the first high-recuperator.
The supercritical CO2 power generation unit may further include an air preheater for recovering waste heat from the precooler, and the air preheater may be connected to the outside air injectors and the gas air heater.
The supercritical CO2 power generation unit may further include an S—CO2 feed water heater connected to one of the feed water heaters so as to heat the supercritical CO2 fluid passing through the second low-recuperator using heat recovered from the feed water heater.
The S—CO2 feed water heater may have an outlet end connected to the precooler so that the supercritical CO2 fluid passing through the S—CO2 feed water heater is introduced into the precooler.
The supercritical CO2 power generation unit may further include an S—CO2 air heater provided between the gas air heater and the air preheater so as to be connected to the gas air heater and the air preheater.
The S—CO2 air heater may be connected to the first high-recuperator and the second low-recuperator, and heat outside air passing through the air preheater.
In accordance with another aspect of the present invention, a hybrid power generation method using a supercritical CO2 cycle includes a steam cycle for producing electric power by a steam power generation unit and a supercritical CO2 cycle for producing electric power by a supercritical CO2 power generation unit, wherein the supercritical CO2 cycle includes performing fluid heating in which a supercritical CO2 fluid is heated using an S—CO2 heater of the supercritical CO2 power generation unit provided in a boiler of the steam power generation unit, performing turbine driving in which a turbine is driven by the heated supercritical CO2 fluid, performing first heat exchange in which the supercritical CO2 fluid passing through the turbine is exchanged with heat by a first high-recuperator, performing second heat exchange in which the supercritical CO2 fluid exchanged with heat by the first high-recuperator is exchanged with heat by a second low-recuperator , performing cooling in which the supercritical CO2 fluid after the performing second heat exchange is cooled by a precooler, performing compression in which the supercritical CO2 fluid cooled through the performing cooling is supplied to and compressed by a main compressor, performing third heating in which the compressed supercritical CO2 fluid is heated via the second low-recuperator, performing fourth heating in which the supercritical CO2 fluid passing through the second low-recuperator is heated via the first high-recuperator, and performing circulation in which the supercritical CO2 fluid after the performing fourth heating is circulated to the S—CO2 heater.
The supercritical CO2 cycle may further include performing recovery cooling, in which the supercritical CO2 fluid after the performing second heat exchange is introduced into an S—CO2 feed water heater to be cooled by recovering heat from a feed water heater of the steam power generation unit, between the performing second heat exchange and the performing cooling.
The supercritical CO2 cycle may further include performing auxiliary heating, in which the supercritical CO2 fluid after the performing third heating is heated via an S—CO2 gas cooler for recovering waste heat from exhaust gas discharged from the boiler and then proceeds to the performing fourth heating, between the performing third heating and the performing fourth heating.
The supercritical CO2 cycle may further include performing recompressor driving, in which a portion of the supercritical CO2 fluid introduced into the S—CO2 feed water heater is branched to drive a recompressor, between the performing second heating and the performing recovery cooling.
The steam cycle includes performing preheating in which outside air used to burn fuel is heated by recovering waste heat from the precooler through an air preheater installed at the precooler, performing combustion in which fuel is injected and burned in the boiler, performing turbine driving in which steam is heated with heat generated through the performing combustion and drives a plurality of turbines, and performing exhaust gas discharge in which combustion gas generated by the boiler is discharged to the outside.
The steam cycle may further include performing heat recovery, in which waste heat is recovered from the exhaust gas by the S—CO2 gas cooler, prior to the performing exhaust gas discharge.
The steam cycle may further include performing additional heating, in which the outside air after the performing preheating is additionally heated by an S—CO2 air heater, between the performing preheating and the performing combustion.
It is to be understood that both the foregoing general description and the following detailed description of the present invention are exemplary and explanatory and are intended to provide further explanation of the invention as claimed.
The above and other objects, features and other advantages of the present invention will be more clearly understood from the following detailed description taken in conjunction with the accompanying drawings, in which:
A hybrid power generation system using a supercritical CO2 cycle according to exemplary embodiments of the present invention will be described below in more detail with reference to the accompanying drawings. For the sake of convenience, like reference numerals will refer to like components throughout the various figures and embodiments of the present invention, and redundant description thereof will be omitted. In addition, inlet and outlet ends through which fluids are introduced into or discharged from the respective components and pipes connecting the components will be designated by reference numerals, and only respective points required to describe the embodiments of the present invention will be described using reference numerals.
A hybrid power generation system using a supercritical CO2 cycle according to the present invention is a hybrid power generation system capable of improving both efficiencies of two power generation system by means of using a coal-fired thermal power generation system as a bottom cycle and using a power generation system using supercritical CO2 as a topping cycle.
First, the bottom cycle according to the exemplary embodiments of the present invention will be described with reference to
The bottom cycle of the present invention is a steam cycle in which fossil fuel such as coal are supplied to and burned in a boiler 110 and water is converted into steam through supply of thermal energy generated by the boiler 110 to a steam generator (not shown). The steam is supplied to a first turbine 120 and a second turbine 122 through a steam pipe. After the first and second turbines 120 and 122 are operated, the steam is reheated by a plurality of feed water heaters 130 to be supplied to a third turbine 124, and is then cooled by a steam condenser (not shown) to be recovered as water again. Air used to burn the fossil fuel is supplied from the outside of the steam cycle. The supplied outside air is used to burn the fuel and is then discharged to the outside of the cycle after a portion of waste heat is recovered from the outside air.
Hereinafter, a steam power generation unit including each component constituting the above-mentioned steam cycle will be described.
The boiler 110 is provided with a steam superheater 112 which makes the steam supplied from the feed water heaters 130 as superheated steam and a steam reheater 114 which reheats the steam supplied from the first turbine 120. The combustion gas burned by the boiler 110 passes through a gas air heater (GAH) 140 and is then discharged to the outside of the system by an exhaust gas ejector 154 after waste heat is recovered from the combustion gas. Outside air introduced from the outside to burn the fuel by the boiler 110 is preheated and supplied while passing through the gas air heater 140. The outside air may be introduced through a plurality of paths. The present invention proposes an example in which a first outside air injector 150 and a second outside air injector 152 are used to supply the outside air to the steam cycle.
As shown in
That is, the boiler 110 of the steam power generation unit is provided with a supercritical CO2 heater (hereinafter, referred to as “S—CO2 heater”) 210 which is a component of a supercritical CO2 unit, so that a supercritical CO2 fluid passes through the boiler 110 and is circulated in the supercritical CO2 cycle.
The supercritical CO2 unit according to the first embodiment of the present invention includes an S—CO2 heater 210 which heats the high-pressure supercritical CO2 fluid as a working fluid to an optimal process temperature, a turbine 220 which is driven by the supercritical CO2 fluid passing through the S—CO2 heater 210, a precooler 230 which lowers a temperature of the high-temperature and low-pressure supercritical CO2 fluid passing through the turbine 220, and a main compressor 240 which pressurizes the low-temperature and low-pressure supercritical CO2 fluid to 200 atmospheres or more. In addition, the supercritical CO2 cycle may further include a recompressor 222 which is driven by the low-temperature and low-pressure supercritical CO2 fluid branched before introduction into the precooler 230, and a first high-recuperator 250 and a second low-recuperator 252 which are respectively installed between the turbine 220 and the recompressor 222 and between the recompressor 222 and the main compressor 240. Here, the high or low temperature in the present invention means only a relatively high or low temperature in connection with other points in the cycle, and does not mean an absolute temperature value. The above components form a closed cycle. Since the supercritical CO2 fluid is circulated in the closed cycle, the closed cycle is referred to as a supercritical CO2 cycle.
The first high-recuperator 250 serves to lower the temperature of the supercritical CO2 fluid discharged from the turbine 220 and raise the temperature of the supercritical CO2 fluid introduced into the S—CO2 heater 210, through heat exchange. Similarly, the second low-recuperator 252 also serves to lower the temperature of the supercritical CO2 fluid introduced into the main compressor 240 and raise the temperature of the supercritical CO2 fluid discharged from the main compressor 240, through heat exchange.
Thus, the supercritical CO2 fluid from the S—CO2 heater 210 to an inlet end of the second low-recuperator 252 (1˜3) is in a high-temperature state (is a high-temperature), and the supercritical CO2 fluid from an outlet end of the second low-recuperator 252 to the main compressor 240 (4˜5) is in a relatively low-temperature state (is a low-temperature fluid). In addition, the supercritical CO2 fluid from an outlet end of the main compressor 240 to an inlet end of the first high-recuperator 250 (6˜9) is in a low-temperature state (is a low-temperature fluid), and the supercritical CO2 fluid from an outlet end of the first high-recuperator 250 to an inlet end of the S—CO2 heater 210 (10) is in a relatively high-temperature state (is a high-temperature fluid).
Recompression efficiency of the supercritical CO2 cycle may be improved in such a manner that a portion of the supercritical CO2 fluid before introduction into the precooler 230 is branched to the recompressor 222.
The S—CO2 heater 210 is preferably installed in a high-temperature part in the boiler 110. In a case in which the S—CO2 heater 210 is used alone, heat discarded from the precooler 230 is decreased as a recompression ratio is increased while the supercritical CO2 fluid is circulated in the cycle. Consequently, the efficiency of the system is increased. However, when the recompression ratio exceeds a certain ratio, the inlet end 10 of the turbine 220 has a higher temperature than the outlet end 2 of the turbine 220 and thus it is in a state in which the heat is transferred from the low temperature to the high temperature. For this reason, since the supercritical CO2 fluid is impossible to be normally circulated, the system may not be normally maintained. Thus, when the S—CO2 heater 210 is installed in the high-temperature part in the boiler 110, the temperature of the outlet end 2 of the turbine 220 is always maintained to be higher than that of the inlet end 10. Therefore, the supercritical CO2 cycle may be normally maintained even though the recompression ratio is increased.
In addition, since a cementation phenomenon in which carbon dioxide reacts with metal and carbon is penetrated into the metal is generated in the supercritical CO2 cycle, the pipe should be made of a high-quality material such as nickel. However, such a disadvantage acts as an advantage in the hybrid power generation system using a supercritical CO2 cycle since the temperature of the supercritical CO2 fluid may be set to be higher than a steam temperature in the steam cycle.
In more detail, heat transfer in the boiler 110 is subject to external heat transfer. Accordingly, entropy according to heat transfer is increased as a temperature difference between a fluid and a wall through which the fluid flows is increased. Therefore, the entropy is decreased by decreasing the temperature difference between the fluid and the wall through which the fluid flows, thereby enabling the efficiency of the power generation system to be enhanced.
When the S—CO2 heater 210 is installed in a front end part, which is a position before the steam superheater 112 of the boiler 110 is installed, namely, in the high-temperature part, the supercritical CO2 fluid circulated to the S—CO2 heater 210 has a higher temperature than the steam supplied to the high-temperature part of the boiler 110. Therefore, the temperature of the steam may be increased by a temperature increase in the vicinity of the steam pipe. Consequently, a temperature difference between high-temperature exhaust gas and the steam circulated through the steam pipe may be reduced, and thus an entropy loss to the inlet of the first turbine 120 may be reduced so as to improve the efficiency of the power generation system.
That is, it may be possible to improve both the efficiencies of the steam cycle and the supercritical CO2 cycle by installing the S—CO2 heater 210 in the high-temperature part in the boiler 110.
Meanwhile, an air preheater 160 may be mounted to the precooler 230. The precooler 230 serves to lower the temperature of the supercritical CO2 fluid introduced into the main compressor 240 to reduce a load of the main compressor 240, so as to improve compression efficiency thereof. Therefore, when the supercritical CO2 cycle is configured alone, heat discarded from the precooler 230 is discharged, as it is, to the outside of the cycle. However, since the air preheater 160 is mounted to the precooler 230 in the present invention, the precooler 230 may recover and use waste heat for outside air preheating in the steam cycle. Thus, the steam cycle may have high efficiency by means of using the waste heat discarded from the precooler 230.
Although an example in which the air preheater is mounted to the precooler in the first embodiment of the present invention has been described, the precooler may also be mounted to a first feed water heater 132 of the steam cycle without provision of the air preheater.
As shown in
However, since there is a limit to a waste heat capacity of the precooler 230 capable of being recovered by the air preheater 160 of the first embodiment or the first feed water heater 132 of the second embodiment, remaining waste heat should be entirely discharged from the precooler 230 when the waste heat is left at a ratio equal to or greater than a certain capacity. When the waste heat discharged from the precooler 230 has a ratio equal to or greater than a certain capacity, a heat transfer area is separately added to the steam condenser (not shown). In this case, since a power generation ratio of the supercritical CO2 cycle having relatively high efficiency is increased even though cost is added, the entire efficiency of the hybrid power generation system is increased.
A third embodiment of the present invention is an optimal embodiment capable of maximizing efficiencies of the steam cycle and the supercritical CO2 cycle compared to the first and second embodiments, and detailed description thereof will be given as follows.
As shown in
The high-temperature supercritical CO2 fluid, which is circulated to the S—CO2 heater 210 installed in the boiler 110 of the steam cycle, drives the turbine 220, and is then discharged, exchanges heat with outside air introduced through the air preheater 160 while passing through the S—CO2 air heater 280 via a first high-recuperator 250, and is then introduced into the second low-recuperator 252. The low-temperature and low-pressure supercritical CO2 fluid passing through the second low-recuperator 252 is introduced and reheated in the S—CO2 feed water heater 290, is cooled while passing through the precooler 230, and is then supplied to the main compressor 240. The supercritical CO2 fluid compressed to high pressure by the main compressor 240 is heated again via the second low-recuperator 252 and the first high-recuperator 250, and is then introduced into the S—CO2 heater 210 to be heated at high temperature.
Since heat discarded from the precooler 230 has a low temperature and the steam cycle is a small cooling cycle, a capacity ratio of heat capable of being recovered is low. Therefore, a heat transfer area should be separately added to a steam condenser 300 when the heat has a ratio equal to or greater than about 15% of capacity of the steam cycle. Thus, an S—CO2 capacity ratio should be calculated in consideration of economic feasibility. However, when the separate heat transfer area is added to the steam condenser 300, the steam cycle should be arranged such that heat is maximally recovered in consideration of relative fluid conditions between the S—CO2 feed water heater 290 and the precooler 230.
The supercritical CO2 fluid compressed to low-temperature and high-pressure by the main compressor 240 is introduced into the S—CO2 gas cooler 270 via the second low-recuperator 252.
When high moisture coal is used and burned in the boiler 110, a heat absorption ratio is decreased while a gas temperature in the boiler 110 is decreased and thus exhaust gas at the discharge end 59 of the boiler 110 has increased sensible heat. However, the sensible heat is sufficiently absorbed since the heat transfer area is limited. For this reason, since the temperature of the discharged exhaust gas is rather increased in spite of decrease of temperature in the boiler 110, a phenomenon in which the efficiency of the boiler 110 is reduced is generated. The supercritical CO2 fluid is preheated in a process of heating the supercritical CO2 fluid to high temperature by recovering the sensible heat of the discharged exhaust gas through the S—CO2 gas cooler 270. Consequently, the first high-recuperator 250 may have a reduced load, and the temperature of the exhaust gas discharged from the boiler 110 for burning high moisture coal may be prevented from increasing.
As shown in
In addition, an existing section (points from 73 to 7) in which heating is impossible since the high-temperature fluid has a low temperature may be heated using exhaust gas discharged from the boiler 110, namely, heat of exhaust gas may be recovered from the S—CO2 gas cooler 270. Thus, as shown in
In
As described above, the hybrid power generation system using a supercritical CO2 cycle according to the embodiments of the present invention constitutes an optimal system by interconnecting the steam cycle and the supercritical CO2 cycle, thereby improving both the efficiencies of the steam cycle and the supercritical CO2 cycle.
A hybrid power generation method according to a fluid flow in the hybrid power generation system using a supercritical CO2 cycle according to the embodiments of the present invention having the above-mentioned configuration will be described with reference to
First, the method will be described on the basis of a supercritical CO2 cycle (see
The supercritical CO2 cycle heats a high-pressure supercritical CO2 fluid using an S—CO2 heater 210 of a supercritical CO2 power generation unit provided in a boiler 110 of a steam power generation unit (fluid heating step, 1). The heated supercritical CO2 fluid is supplied to a turbine 220 and drives the turbine 220 (turbine driving step, 2).
The supercritical CO2 fluid passing through the turbine 220 is exchanged with heat by a first high-recuperator 250 to be cooled (first heat exchange step, 2→74). In this case, the supercritical CO2 fluid having a temperature reaching about 500° C. is lowered to have a temperature of about 200° C. through the first heat exchange step.
The heat-exchanged supercritical CO2 fluid by the first high-recuperator 250 is exchanged with heat by a second low-recuperator 252 and is lowered to have a temperature of about 70° C. (second heat exchange step, 3→4). The supercritical CO2 fluid after performing of the second heat exchange step is introduced into an S—CO2 feed water heater 290 and is cooled by recovering heat of a first feed water heater 132 of the steam power generation unit (recovery cooling step, 4→72). Next, the supercritical CO2 fluid is cooled to have a temperature equal to or less than 50° C. through a precooler 230 (cooling step, 72→5).
The supercritical CO2 fluid cooled through the cooling step is supplied to a main compressor 240 to be compressed to high pressure (compression step, 5→6), and the compressed supercritical CO2 fluid is heated to a temperature of about 140° C. via the second low-recuperator 252 (third heating step, 6→73). The supercritical CO2 fluid passing through the second low-recuperator 252 is heated to a temperature of about 550° C. via the first high-recuperator 250 (fourth heating step, 9→10), and the supercritical CO2 fluid after performing of the fourth heating step is circulated back to S—CO2 heater 210 to be heated to a temperature of about 700° C. (circulation step, 10→1).
Meanwhile, between the third heating step and the fourth heating step, the supercritical CO2 fluid after performing of the third heating step is heated via an S—CO2 gas cooler 270 for recovering waste heat from exhaust gas discharged from the boiler 110, and then may proceed to the fourth heating step (auxiliary heating step, 73→7). Before the supercritical CO2 fluid after performing of the second heating step is introduced into the S—CO2 feed water heater 290, a portion of the supercritical CO2 fluid to be introduced thereinto is branched and drives a recompressor 222 (recompression step, 4-1→8). As a result, the supercritical CO2 cycle may have improved efficiency through a regeneration effect. A heat transfer area may not be separately added to an S—CO2 condenser as a flow rate passing through the recompressor is increased, and thus an S—CO2 capacity ratio may be increased.
Next, the method will be described on the basis of a steam cycle. The temperature for each point will be described with reference to
The steam cycle heats outside air used to burn fuel by recovering waste heat from the precooler 230 through the air preheater 160 installed at the precooler 230 of the supercritical CO2 cycle (preheating step, 43→44). The fuel is injected and burned in the boiler 110 together with the heated outside air (combustion step, 52), and steam is heated with heat generated through the combustion step and drives a plurality of turbines 120, 122, and 124 so as to produce electric power (turbine driving step, 11→17). The combustion gas generated by the boiler 110 is discharged to the outside (exhaust gas discharge step, 42).
However, prior to the exhaust gas discharge step, waste heat may be recovered from the exhaust gas by the S—CO2 gas cooler 270 (heat recovery step, 71→42). In addition, between the preheating step and the combustion step, the outside air after performing of the preheating step may be additionally heated by an S—CO2 air heater 280 to be supplied to the boiler 110 (additional heating step, 44→70).
Through such a method, the hybrid power generation system interconnecting the steam cycle and the supercritical CO2 cycle may be efficiently operated.
As is apparent from the above description, a hybrid power generation system using a supercritical CO2 cycle according to an embodiment of the present invention has an effect of improving both of power generation efficiencies of a steam cycle and a supercritical CO2 cycle by interconnecting the steam cycle and the supercritical CO2 cycle.
In addition, since the two cycles share a boiler, a temperature difference between a high-temperature fluid and a low-temperature fluid in the supercritical CO2 cycle can be decreased by circulation of a supercritical CO2 fluid having a high temperature, thereby improving the supercritical CO2 cycle and a loss in a main compressor.
Furthermore, since the two cycles share the boiler and a supercritical CO2 heater is operated at a higher temperature than steam, it may be possible to reduce an energy loss generated when heat is transferred from combustion gas having a high temperature to a steam pipe having a low temperature in the boiler of the steam cycle.
While the present invention has been described with respect to the specific embodiments, it will be apparent to those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention as defined in the following claims.
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