The present disclosure relates to a lift system for a window covering. More specifically, the disclosure relates to a hybrid lift system that allows for dual manual operation of the window covering in response to either manual repositioning of a bottom rail or manual actuation of a retractable cord lift system.
In one example of an embodiment, a window covering includes a first rail, a second rail moveable relative to the first rail, a drive shaft received by the first rail, a spring motor operably connected to the drive shaft, the spring motor configured to apply tension to the drive shaft to assist with maintaining a position of the second rail relative to the first rail, a lift drum operably connected to the drive shaft, a lift cord extending between the lift drum and the second rail, and a retractable cord lift assembly operably connected to the drive shaft, the retractable cord lift assembly including a spool member operably connected to a wand assembly by a cord, a clutch connected to the spool member, the clutch configured to selectively engage the drive shaft. In a first operational configuration, the second rail is configured to be manually repositioned relative to the first rail, and in response the drive shaft is configured to rotate relative to the clutch in a first direction and a second direction. In a second operational configuration, actuation of the wand assembly is configured to rotate the spool member in the first direction, and in response the clutch is configured to engage the drive shaft to rotate the drive shaft in the first direction, moving the second rail relative to the first rail.
In another example of an embodiment, a window covering including a first rail, a second rail moveable relative to the first rail, a drive shaft received by the first rail, a spring motor operably connected to the drive shaft, the spring motor configured to apply tension to the drive shaft to assist with maintaining a position of the second rail relative to the first rail, and a retractable cord lift assembly operably connected to the drive shaft, the retractable cord lift assembly including a first spool member operably connected to a first wand assembly by a first cord, a first clutch connected to the first spool member, the first clutch configured to selectively engage the drive shaft, and a second spool member operably connected to a second wand assembly by a second cord, a second clutch connected to the second spool member, the second clutch configured to selectively engage the drive shaft. In a first operational configuration, the second rail is configured to be manually repositioned relative to the first rail, and in response the drive shaft is configured to rotate relative to the first clutch and the second clutch in both a first direction and a second direction. In a second operational configuration, actuation of the first wand assembly is configured to rotate the first spool member in the first direction, and in response the first clutch is configured to engage the drive shaft to rotate the drive shaft in the first direction, moving the second rail towards the first rail, and actuation of the second wand assembly is configured to rotate the second spool member in the second direction, and in response the second clutch is configured to engage the drive shaft to rotate the drive shaft in the second direction, moving the second rail away from the first rail.
Before any embodiments of the disclosure are explained in detail, it is to be understood that the disclosure is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The disclosure is capable of supporting other embodiments and being practiced or being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. Terms of degree, such as “substantially,” “about,” “approximately,” etc. are understood by those of ordinary skill to refer to reasonable ranges outside of the given value, for example, general tolerances associated with manufacturing, assembly, and use of the described embodiments.
With reference now to
The window shade panel 22 is configured to travel in a first direction 26 and a second direction 30. The first direction 26 is opposite the second direction 30. In the illustrated embodiment, the first direction 26 is a direction of travel away from the headrail 14. The second direction 30 is a direction of travel towards the headrail 14.
With reference now to
With reference to
The spring motor 112 (or power assembly 112) includes a cradle 136 that carries a first drum 140 and a second drum 144. Each drum 140, 144 is configured to rotate relative to the cradle 136. In addition, the first drum 140 is operably connected to the drive shaft 104. The first drum 140 is configured to rotate in response to rotation of the drive shaft 104. A spring member 148 (or a tensioning member 148) extends between the first and second drums 140, 144. More specifically, the spring member 148 is rolled and unrolled from the first drum 140 to the second drum 144 in response to rotation of the drive shaft 104. As such, the spring member 148 is configured to apply tension to the drive shaft 104 (or apply a biasing force to the drive shaft 104). In addition, the spring member 148 is configured to store energy that can be utilized to assist lifting the window shade panel 22 from a more extended position to a more retracted position. Stated another way, the spring motor 112 is drivingly coupled to the drive shaft 104. The spring motor 112 is configured to apply tension, or a biasing force, to the bottom rail 18. The tension (or biasing force) is applied to restrict rotation of the drive shaft 104. This maintains a desired position of the bottom rail 18 relative to the headrail 14. The tension (or biasing force) applied is sufficient to maintain the desired position of the bottom rail 18 relative to the headrail 14, while also assisting a user with lifting (or adjusting a position of) the bottom rail 18 relative to the headrail 14 to facilitate operation of the window covering 10, as described herein. It should be appreciated that U.S. Pat. Nos. 7,143,802 and 9,732,555 provide additional disclosure regarding the components of the spring motor 112, the disclosure of each of which is hereby incorporated by reference in its entirety.
With reference to
With continued reference to
With reference now to
The first spool member 168 includes a first clutch member 173. In the illustrated embodiment, the first spool member 168 defines an aperture that receives the first clutch member 173. Accordingly, the first clutch member 173 and the first spool member 168 are concentric. The first clutch member 173 is configured to engage the drive shaft 104 in response to rotation of the first spool member 168 in a first direction. The first clutch member 173 is also configured not to engage the drive shaft 104 in response to rotation of the drive shaft 104 relative to the first spool member 168. Accordingly, the first clutch member 173 is a one-way clutch (or a one-way slip clutch, a one-way bearing, a Sprag clutch, a freewheel clutch, a cam clutch, an overrunning clutch, etc.). For example, the first clutch member 173 is not in engagement with the drive shaft 104 when in a first position. This allows the drive shaft 104 to rotate relative to the first clutch member 173, and in turn the first spool member 168, when the first spool member 168 is not rotated. In response to rotation of the first spool member 168, for example in response to actuation of the first wand assembly 150a, the first clutch member 173 responsively rotates with the first spool member 168. As the first clutch member 173 rotates, the first clutch member 173 engages the drive shaft 104. The engagement can be by any known or suitable structural engagement, such as utilizing a pawl, friction, a spring, drag, or any other structure to selectively engage the drive shaft 104. In response to continued rotation of the first spool member 168, the first clutch member 173 is engaged with and responsively rotates the drive shaft 104. When actuation of the first wand assembly 150a is complete, the first spool member 168 rotates in a second direction, opposite the first direction. For example, a biasing member 176a (or first biasing member 176a) can be operably connected to the first spool member 168. Rotation of the first spool member 168 in the first direction overcomes the bias applied on the first spool member 168 by the biasing member 176a. In response to actuation of the first wand assembly 150a being complete, the biasing member 176a applies (or reapplies) the biasing force to the first spool member 168, facilitating rotation of the first spool member 168 in the second direction. Rotation of the first spool member 168 in the second direction results in the first clutch member 173 disengaging with the drive shaft 104. Thus, in response to rotation of the first spool member 168 and the first clutch member 173 in the first direction, the drive shaft 104 rotates in the first direction. In response to rotation of the first spool member 168 and the first clutch member 173 in the second direction, the first spool member 168 and the first clutch member 173 rotate in the second direction relative to the drive shaft 104, as the drive shaft 104 does not rotate since the first clutch member 173 is disengaged with the drive shaft 104.
The second spool member 172 includes a second clutch member 174. In the illustrated embodiment, the second spool member 172 defines an aperture that receives the second clutch member 174. Accordingly, the second clutch member 174 and the second spool member 172 are concentric. The second clutch member 174 is configured to engage the drive shaft 104 in response to rotation of the second spool member 172 in a second direction. The second clutch member 174 is also configured not to engage the drive shaft 104 in response to rotation of the drive shaft 104 relative to the second spool member 172. Accordingly, the second clutch member 174 is a one-way clutch (or a one-way slip clutch, a one-way bearing, a Sprag clutch, a freewheel clutch, a cam clutch, an overrunning clutch, etc.). For example, the second clutch member 174 is not in engagement with the drive shaft 104 when in a first position. This allows the drive shaft 104 to rotate relative to the second clutch member 174, and in turn the second spool member 172, when the second spool member 172 is not rotated. In response to rotation of the second spool member 172, for example in response to actuation of the second wand assembly 150b, the second clutch member 174 responsively rotates with the second spool member 172. As the second clutch member 174 rotates, the second clutch member 174 engages the drive shaft 104. The engagement can be by any known or suitable structural engagement, such as utilizing a pawl, friction, a spring, drag, or any other structure to selectively engage the drive shaft 104. In response to continued rotation of the second spool member 172, the second clutch member 174 is engaged with and responsively rotates the drive shaft 104. When actuation of the second wand assembly 150b is complete, the second spool member 172 rotates in a first direction, opposite the second direction. For example, a biasing member 176b (or second biasing member 176b) can be operably connected to the second spool member 172. Rotation of the second spool member 172 in the second direction overcomes the bias applied on the second spool member 172 by the biasing member 176b. In response to actuation of the second wand assembly 150b being complete, the biasing member 176b applies (or reapplies) the biasing force to the second spool member 172, facilitating rotation of the second spool member 172 in the first direction. Rotation of the second spool member 172 in the first direction results in the second clutch member 174 disengaging with the drive shaft 104. Thus, in response to rotation of the second spool member 172 and the second clutch member 174 in the second direction, the drive shaft 104 rotates in the second direction. In response to rotation of the second spool member 172 and the second clutch member 174 in the first direction, the second spool member 172 and the second clutch member 174 rotate in the first direction relative to the drive shaft 104, as the drive shaft 104 does not rotate since the second clutch member 174 is disengaged with the drive shaft 104.
Each cord 152a, 152b is configured to wind and unwind from the respective spool member 168, 172. For example, in response actuation of the first wand assembly 150a, the first cord 152a unwinds from the first spool member 168. This causes the first spool member 168 to rotate in the first direction. Termination of actuation of the first wand assembly 150a results in the first spool member 168 rotating in the second direction, with the first cord 152a winding onto the first spool member 168. As another example, in response actuation of the second wand assembly 150b, the second cord 152b unwinds from the second spool member 172. This causes the second spool member 172 to rotate in the second direction. Termination of actuation of the second wand assembly 150b results in the second spool member 172 rotating in the first direction, with the second cord 152b winding onto the second spool member 172. Thus it should be appreciated that the spool members 168, 172 are configured to rotate in opposite directions (or opposing directions) in response to actuation of each respective wand assembly 150a, 150b.
With reference to
In operation, the hybrid retractable lift system 100 provides for two systems of operation (or two methods of operation or dual operation). In a first system of operation, the bottom rail 18 can be grasped by a user and repositioned in the first direction 26 or the second direction 30. As the bottom rail 18 is moved away from the headrail 14 in the first direction 26, the window shade panel 22 extends. More specifically, each lift cord 128 unwinds from the associated lift drum 120, rotating each lift drum 120. In turn, the drive shaft 104 rotates in response to rotation of each lift drum 120. The drums 140, 144 of the spring motor 112 rotate in response to rotation of the drive shaft 104, with the spring member 148 applying tension (or force) onto the drive shaft 104 to assist with maintaining the position of the bottom rail 18. It should be appreciated that the drive shaft 104 rotates relative to the retractable cord lift assembly 116. More specifically, the drive shaft 104 rotates without engagement with the first spool member 168 or the second spool member 172. Thus, the drive shaft 104 rotates relative to each spool member 168, 172, and further relative to each associated clutch member 173, 174. Stated another way, the drive shaft 104 rotates without resulting in engagement or rotation of an associated spool member 168, 172 of the retractable cord lift assembly 116.
As the bottom rail 18 is moved towards the headrail 14 in the second direction 30, the window shade panel 22 retracts. More specifically, each lift cord 128 winds onto the associated lift drum 120, rotating each lift drum 120. Rotation of the lift drum 120 is facilitated by the tension applied by the spring motor 112. The drive shaft 104 rotates in response to rotation of each lift drum 120. The drums 140, 144 of the spring motor 112 also rotate in response to rotation of the drive shaft 104, with the spring member 148 applying tension (or force) onto the drive shaft 104 to assist with maintaining the position of the bottom rail 18 at a desired position relative to the headrail 14. It should be appreciated that the drive shaft 104 again rotates relative to the retractable cord lift assembly 116. More specifically, the drive shaft 104 rotates without engagement with the first spool member 168 or the second spool member 172. Thus, the drive shaft 104 rotates relative to each spool member 168, 172, and further relative to each associated clutch member 173, 174. Stated another way, the drive shaft 104 rotates without resulting in engagement or rotation of an associated spool member 168, 172 of the retractable cord lift assembly 116.
In a second system of operation, the position of the bottom rail 18 can be adjusted in response to actuation of the retractable cord lift assembly 116. As one example, the user can actuate the first wand assembly 150a. More specifically, the user can actuate the first wand 156a, withdrawing the first cord 152a from engagement with the first spool member 168. In response to actuation and withdrawal of the first cord 152a, the first cord 152a unwinds from the first spool member 168. As the first cord 152a unwinds, the first spool member 168 rotates in the first direction, such as from the start position towards the end position. Rotation of the first spool member 168 in the first direction results in rotation of the first clutch member 173. As the first clutch member 173 rotates, the first clutch member 173 engages the drive shaft 104, resulting in rotation of the drive shaft 104 in the first direction. As the drive shaft 104 rotates in the first direction, each lift drum 120 rotates, unwinding each lift cord 128 and lowering the bottom rail 18 in the first direction 26 away from the headrail 14. The drums 140, 144 of the spring motor 112 also rotate in response to rotation of the drive shaft 104, with the spring member 148 applying tension (or force) onto the drive shaft 104 to assist with maintaining the position of the bottom rail 18. When the first spool member 168 reaches the end position, the biasing member 176a counterrotates the first spool member 168 in the second direction (or from the end position to the start position). During counterrotation, the spring motor 112 applies sufficient force on the drive shaft 104 to hold the bottom rail 18 in place. Stated another way, the spring motor 112 restricts back driving of the drive shaft 104. Back driving is undesirable, as it changes the position of the bottom rail 18 in a direction opposite of the desired direction. In the current embodiment, the bottom rail 18 moves in the second direction 30 towards the headrail 14, which is opposite the desired first direction 26 of movement. In addition, the first clutch member 173 facilitates counterrotation of the first spool member 168 without back rotation of the drive shaft 104. As the first spool member 168 counterrotates in the second direction, back to the start position, the first clutch member 173 disengages the drive shaft 104. Thus, the first spool member 168 and the first clutch member 173 counterrotate relative to the drive shaft 104. The first cord 152a retracts into the actuation assembly 164, where it is wound back onto the first spool member 168. The user can then repeat the process of actuating the first wand 156a to pull the first cord 152a, further lowering the bottom rail 18 in the first direction 26 until reaching a desired position. As the bottom rail 18 is moved away from the headrail 14 in the first direction 26, the window shade panel 22 extends.
As another example, the user can actuate the second wand assembly 150b. More specifically, the user can actuate the second wand 156b, withdrawing the second cord 152b from engagement with the second spool member 172. In response to actuation and withdrawal of the second cord 152b, the second cord 152b unwinds from the second spool member 172. As the second cord 152b unwinds, the second spool member 172 rotates in the second direction, such as from the start position towards the end position. Rotation of the second spool member 172 in the second direction results in rotation of the second clutch member 174. As the second clutch member 174 rotates, the second clutch member 174 engages the drive shaft 104, resulting in rotation of the drive shaft 104 in the second direction. As the drive shaft 104 rotates in the second direction, each lift drum 120 rotates, winding each lift cord 128 and raising the bottom rail 18 in the second direction 30 towards the headrail 14. The drums 140, 144 of the spring motor 112 also rotate in response to rotation of the drive shaft 104, with the spring member 148 applying tension (or force) onto the drive shaft 104 to assist with maintaining the position of the bottom rail 18. When the second spool member 172 reaches the end position, the biasing member 176b counterrotates the second spool member 172 in the first direction (or from the end position to the start position). During counterrotation, the spring motor 112 applies sufficient force on the drive shaft 104 to hold the bottom rail 18 in place. Stated another way, the spring motor 112 restricts back driving of the drive shaft 104. In the current embodiment, undesirable back driving would result in the bottom rail 18 moving in the first direction 26 away from the headrail, which is the opposite of the desired second direction 30 of movement. The spring motor 112 restricts this undesirable movement by maintaining the drive shaft 104 in position as the second spool member 172 counterrotates back to the start position. In addition, the second clutch member 174 facilitates counterrotation of the second spool member 172 without back rotation of the drive shaft 104. As the second spool member 172 counterrotates in the first direction, back to the start position, the second clutch member 174 disengages the drive shaft 104. Thus, the second spool member 172 and the second clutch member 174 counterrotate relative to the drive shaft 104. The second cord 152b retracts into the actuation assembly 164, where it is wound back onto the second spool member 172. The user can then repeat the process of actuating the second wand 156b to pull the second cord 152b, further raising the bottom rail 18 in the second direction 30 until reaching a desired position. As the bottom rail 18 is moved toward from the headrail 14 in the second direction 30, the window shade panel 22 retracts.
It should be appreciated that the first and second systems of operation can be used separately or together for different applications of the window covering 10. As a non-limiting example, in one example of embodiment, the window covering 10 may be in a position where the bottom rail 18 cannot be physically reached by a user. For example, the window covering 10 could be covering a tall window (or architectural opening), and the bottom rail 18 could be at a position closer in proximity to the headrail 14. In this embodiment, the user can use both the first and second systems of operation to adjust a position of the bottom rail 18 relative to the headrail 14 to establish a desired configuration for the window covering 10. The user can utilize the second system of operation by actuating the first wand assembly 150a to move the bottom rail 18 in the first direction 26 (away from the headrail 14). The user can actuate the first wand assembly 150a until the bottom rail 18 reaches a position that the user can grasp the bottom rail 18. The user can then transition to the first system of operation by manually grasping the bottom rail 18 and manually adjust the bottom rail 18 to a position to achieve a desired arrangement of the window shade panel 22.
As another example of an embodiment, the user can utilize the first system of operation and manually grasp the bottom rail 18 to manually adjust the bottom rail 18 to a desired position relative to the headrail 14. The user can then transition to the second system of operation to fully retract the window shade panel 22. More specifically, the user can actuate the second wand assembly 150b to move the bottom rail 18 in the second direction 30 (towards the headrail 14). The user can actuate the second wand assembly 150b until the bottom rail 18 reaches a position to achieve a desired arrangement of the window shade panel 22.
The hybrid retractable lift system 100 advantageously provides for two methods of operation (or dual operation) of the window covering 10. This is desirable for certain installations, such as a tall window where a user cannot reach the bottom rail 18 when the window shade panel 22 is in a retracted position. The user can actuate the appropriate wand assembly 150a, b to lower the bottom rail 18 to either a desired position or a position where the bottom rail 18 can be grasped by the user. The user can then manually reposition the bottom rail 18 to a desired location, or the user can further actuate the appropriate wand assembly 150a, b to further raise or lower the bottom rail 18 relative to the head rail 14.
In addition, the hybrid retractable lift system 100 advantageously eliminates the need for positional timing components that are configured to limit downward operation of the retractable dual cord lift assembly 116. Such timing mechanisms are generally used in the art to prevent the lift drum 120 of the cord cradle assembly 108 from unwinding past a limit, potentially adversely causing the associated lift cords 128 to backwind (or wind in the opposite direction as designed). The spring motor 112 provides the necessary tension to restrict back driving of the drive shaft 104. Stated another way, the spring motor 112 holds the shade in place as each spool member 168, 172 respectively travels from the end position back to the start position. Further, the spring motor 112 acts as a positional limit to the bottom rail 18. More specifically, if the bottom rail 18 is positioned to a lower limit position, the spring motor 112 will retract the lift cords 128 onto the lift drum 120, preventing the lift cords 128 from backwinding onto the lift drum 120. Elimination of positional timing components, such as throttle springs in the retractable cord lift assembly 116, simplifies both operation and design of the lift system 100. These and other advantages are realized by the disclosure provided herein.
This application claims priority to U.S. Patent Application No. 63/487,219, filed on Feb. 27, 2023 and titled “Hybrid Retractable Lift System for a Window Covering,” the contents of which is hereby incorporated by reference in its entirety.
Number | Date | Country | |
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63487219 | Feb 2023 | US |