This invention relates generally to tire treads, and more particularly, tire treads having void features providing improved tire rolling resistance without degrading certain other tire performance measures.
One common problem pertaining to tires is a tire's tendency to resist rolling, which is referred to as rolling resistance. Unfortunately, current measures to reduce rolling resistance results in the degradation of tire performance in other performance measures. Accordingly, there is a need to provide treads that exhibit improve rolling resistance performance while not reducing tire performance in other measures.
Particular embodiments of the present invention include tire treads having a plurality of lateral void features and a methods for forming a tire tread having a plurality of lateral void features.
Particular embodiments of a tire tread having a plurality of lateral void features and methods for forming the same include a tread comprising a length extending in a lengthwise direction, the lengthwise direction being a circumferential direction when the tread is arranged on a tire, a width extending in a lateral direction, the lateral direction being perpendicular to the lengthwise direction, and a thickness extending in a depthwise direction from an outer, ground-engaging side of the tread, the depthwise direction being perpendicular to both the lengthwise direction and the widthwise direction of the tread. The plurality of lateral void features each have a length extending primarily in the lateral direction of the tread, where the plurality of lateral void features are spaced apart in the lengthwise direction of the tread, and where each of the plurality of lateral void features include a groove portion and a sipe portion. The groove portion forms a groove and the sipe portion forms a sipe and each of the groove portion and the sipe portion are located at different locations along the length of the lateral void feature.
The particular embodiments of the present invention further comprise a submerged groove arranged at a bottom of each of the plurality of lateral void features and/or where each of the plurality of lateral void features includes a groove bumper. The submerged groove has a length extending along the length of each corresponding lateral void feature and is spaced apart from the outer, ground-engaging side of the tread by a portion of the tread thickness. The groove bumper comprises a protrusion that extends substantially across the width of the groove portion to prevent the groove from collapsing or closing during tire operation. The groove bumper includes a sipe arranged at a location along the length of the protrusion and extends across the full width and height of the protrusion to form a discontinuity across a cross-section of the bumper.
The foregoing and other embodiments, objects, features, and advantages of the invention will be apparent from the following more detailed descriptions of particular embodiments of the invention, as illustrated in the accompanying drawings wherein like reference numbers represent like parts of the invention.
The present invention includes methods for forming a tire tread, tire treads, and tires including said treads, where any such tread includes a plurality of lateral void features, where each of the lateral void features include a groove and a sipe arranged at different locations along the length of the lateral void feature.
By virtue of employing the lateral void features discussed herein, traditional lateral grooves are combined with sipes to form a single tread void featureāa lateral void feature. In doing so, in lieu of using traditional lateral grooves, the resulting tread has increased compressive rigidity (as a result of a reduced Poisson effect) which aids in improving rolling resistance, while also improving performance in dry braking and wear performance and without significantly impacting other performance measures, such as snow traction and wet braking, for example. Additionally, with regard to the molding member used to form these lateral void features, the mold member exhibits increased durability by connecting the thicker groove-forming portion to the thinner sipe-forming portion, as the sipe-forming member alone is typically less durable as it is characterized as being relatively thin. Moreover, by virtue of the additional stiffness provided by attachment of the groove-forming portion, the sipe-forming portion may be made even thinner, where thinner sipes offer various performance benefits in the resulting tire tread.
With regard to the tire treads described herein, it is appreciated that each such tread includes a length, width, and thickness. The length extends in a lengthwise direction. As the tread may be formed with the tire, or separately for later installation on the tire, such as during retreading operations, for example, the lengthwise direction of the tread is a circumferential (that is, annular) direction when the tread is arranged on a tire. The width extends in a lateral direction, the lateral direction being perpendicular to the lengthwise direction, while the thickness extends in a depthwise direction from an outer, ground-engaging side of the tread, the depthwise direction being perpendicular to both the lengthwise direction and the widthwise direction of the tread.
As to the inventive methods for forming a tire tread, such methods include molding a plurality of lateral void features. As each of the discontinuities are lateral void features, each of the plurality of lateral void features have a length extending primarily in the lateral direction of the tread. By extending primarily in the lateral direction of the tread, it is appreciated that the length of each lateral void feature extends in a lengthwise direction that on average extends primarily in the lateral direction of the tread, where primarily connotes that when separating the average lengthwise direction of the lateral void feature into a lateral vector and a longitudinal vector, where the lateral vector extends completely in the lateral direction of the tread and is perpendicular to the longitudinal vector, which extends in the longitudinal direction of the tread, the lateral vector is greater than the longitudinal vector. In other words, the average lengthwise direction of the lateral void feature is extends in a direction biased from the lateral direction of the tread in direction of the tread length. It is also noted that the plurality of lateral void features are spaced apart in the lengthwise direction of the tread.
It is appreciated that each of the plurality of lateral void features formed in such methods include a groove portion and a sipe portion. The groove portion is a groove (that is, a lateral groove) and the sipe portion is a sipe (that is, a lateral sipe), the groove or groove portion having a thickness that is greater than a thickness of the sipe or sipe portion. Each of the groove portion and the sipe portion are located at different locations along the length of the lateral void feature and are in fluid communication with each other, by virtue of being a part of the same discontinuity. In other words, for each lateral void feature, the groove portion and the sipe portion are arranged along the length of the lateral void feature and are fluidly connected as each forms a portion of the lateral void feature length. It is appreciated that each lateral void feature may include two or more groove portions spaced apart along the length of the lateral void feature as desired. It is also appreciated that each lateral void feature may include two or more sipe portions spaced apart along the length of the lateral void feature as desired. Each lateral void feature may form any desired shape, size, and configuration to achieve any desired tire performance result, so long as the lateral void feature includes both a groove and a sipe. Additionally, other variations of the lateral void feature are contemplated. For example, a location of increased thickness, such as a groove or thickened sipe, or a location of reduced thickness, such as a sipe or narrow groove, may be connected to, or included with, any of the groove portion, transitional portion, if present, and, sipe portion. For example, in particular embodiments, the thickened portion forms a submerged groove arranged at a bottom of each of the plurality of lateral void features, the submerged groove having a length extending along the full or partial length of each corresponding lateral void feature and being spaced apart from the outer, ground-engaging side of the tread by a portion of the tread thickness. Moreover, the lateral void feature may include other features, such as stone ejectors and/or groove bumpers, for example. Groove bumpers provide a protrusion that extends substantially across the width of a groove, to prevent the groove from collapsing or closing during tire operation. For example, in particular embodiments, each of the plurality of lateral void features includes a groove bumper comprising a protrusion that extends substantially across the width of the groove portion, the groove bumper including a sipe arranged at a location along the length of the protrusion and extending across the full width and height of the protrusion to form a discontinuity across a cross-section of the bumper. Exemplary embodiments of these lateral void features are shown in the figures of this application and will be discussed in further detail below.
In particular embodiments, each of the plurality of lateral void features include a transitional portion extending between and connecting the groove portion and the sipe portion, the transitional portion having a variable thickness that varies along the length of the corresponding lateral void feature. It is appreciated that the variable thickness of the transitional portion is measured in a direction perpendicular to both the length and a height of the corresponding lateral void feature. In extending between and connecting the groove and sipe portions, the thicker groove tapers in some shape or form to the narrower sipe. This taper or transition (that is, the variable thickness) may occur in any constant or linear manner, or in any variable or non-linear manner, as the transitional portion extends from the groove portion and to the sipe portion and/or as the transitional portion extends in the depthwise direction of the tread. As used herein, non-linear includes curvilinear and undulating extension paths.
It is appreciated that the groove and sipe may each be shaped in any manner. In other words, each of the groove and sipe portions extend in any direction in a constant or variable manner. For example, in particular embodiments, each of the groove and sipe portions have a constant cross-section taken along any one or more planes. In lieu of having a constant cross-section taken across a particular plane, the thickness of the groove portion varies across any such plane. For example, in particular embodiments, the thickness of the groove portion and/or sipe portion varies linearly or non-linearly as each extends in the depthwise direction of the tread and/or as each extends along the length of the lateral void feature. Additionally, regardless as to whether the thickness is constant or variable, in certain embodiments, the cross-sectional thickness of any one or both of the groove or sipe portions extends linearly or non-linearly as each extends in the depthwise direction of the tread and/or as each extends along the length of the lateral void feature.
With further regard to the sipe portion (that is, the sipe) of the lateral void feature, in particular embodiments, the sipe portion includes a thick portion extending at least partially around a perimeter of a reduced thickness portion. In certain variations, the thick portion extends substantially or fully around the perimeter of the reduced thickness portion. It is appreciated that the reduced thickness portion, in certain embodiments, is 0.1 to 0.4 millimeters (mm) or less, while the thick portion is greater than 0.4 mm and up to 10 mm thick. In certain embodiments, the length of the thin portion is 10% to 80% of the tread block width while the length of the thick portion is 20% to 90% of the tread block width. As noted previously, the sipe portion may extend in any direction in a constant or variable manner. In the embodiments where the sipe portion includes thick and reduced thickness portions, the thickness of any one or both of the thick or reduced thickness portions of the sipe portion may be constant or variable, and may vary linearly or non-linearly as each extends in the depthwise direction of the tread and/or as each extends along the length of the lateral void feature. Additionally, regardless of whether the thickness is constant or variable, in certain embodiments, the cross-sectional thickness of any one or both of the thick or reduced thickness portions of the sipe portion extends linearly or non-linearly as each extends in the depthwise direction of the tread and/or as each extends along the length of the lateral void feature.
It is appreciated that each of the lateral void features can be formed from one or more molding elements. In certain embodiments, each of the lateral void features is formed from one of a plurality of single molding elements. The single molding element includes a groove-forming portion for forming the groove portion and a sipe-forming portion for forming the sipe portion, the groove-forming portion and the sipe-forming portion each being located at different locations along a length of the molding element. The single molding element may be formed by assembling and connecting two or more components to form a unitary single molding element or may be formed of one continuous component to form a monolithic single molding element. Any known methods for forming a molding element for use in molding tire treads may be employed. For example, laser sintering techniques may be used. In certain embodiments, three dimensional (3-D) printing techniques are employed to form each single molding element.
It is appreciated, that any lateral void feature contemplated herein may be arranged as a longitudinal void feature, to provide a plurality of longitudinal void features each having a groove portion and a sipe portion, where any lateral void feature contemplated herein is arranged to have a length extending primarily in the longitudinal direction of the tread, in lieu of extending primarily in the lateral direction of the tread.
Particular embodiments of the tire treads and methods discussed above will now be described in further detail below in association with the figures filed herewith exemplifying the performance of the methods in association with particular embodiments of the tires.
With reference to
With continued reference to the embodiment of
It is appreciated that the lateral void features may be arranged at any location along the tread. For example, with reference again to
In
In each embodiment of the lateral void feature shown in
As noted above, in certain embodiments, for any lateral void feature, a transitional portion may be arranged between the groove portion and the sipe portion. For example, with reference again to
As stated previously, other variations of the lateral void feature are contemplated.
For example, a location of increased thickness, such as a groove or thickened sipe, may be connected to, or included with, any of the groove portion, transitional portion, and, sipe portion. With reference to an exemplary embodiment in
By further example, a location of reduced thickness, such as a sipe or narrow groove, may be connected to, or included with, any of the groove portion, transitional portion, and, sipe portion. With reference to an exemplary embodiment in
The lateral void feature may include other features, such as stone ejectors and/or groove bumpers, for example. With reference to the embodiment in
Finally, while
It is appreciated that any tread discussed herein may be arranged along an annular pneumatic tire, or may be formed separately from a tire as a tire component for later installation on a tire carcass, in accordance with any technique or process known to one of ordinary skill in the art. For example, the treads discussed and referenced herein may be molded with a new, original tire, or may be formed as a retread for later installation upon a used tire carcass during retreading operations. Therefore, when referencing the tire tread, a longitudinal direction of the tire tread is synonymous with a circumferential direction of the tire when the tread is installed on a tire. Likewise, a direction of the tread width is synonymous with an axial direction of the tire or a direction of the tire width when the tread is installed on a tire. Finally, a direction of the tread thickness is synonymous with a radial direction of the tire when the tread is installed on a tire. It is understood that the inventive tread may be employed by any known tire, which may comprise a pneumatic or non-pneumatic tire, for example.
It is appreciated that any of the tread features discussed herein may be formed into a tire tread by any desired method, which may comprise any manual or automated process. For example, the treads may be molded, where any or all discontinuities therein may be molded with the tread or later cut into the tread using any manual or automated process. It is also appreciated that any one or both of the pair of opposing discontinuities may be originally formed along, and in fluid communication with, the outer, ground-engaging side of the tread, or may be submerged below the outer, ground-engaging side of the tread, to later form a tread element after a thickness of the tread has been worn or otherwise removed during the life of the tire.
This application claims priority to International Application No. PCT/US2015/053265, filed Sep. 30, 2015 with the U.S. Patent Office (acting as a Receiving Office), and which is hereby incorporated by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/US2016/054763 | 9/30/2016 | WO | 00 |
Number | Date | Country | |
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Parent | PCT/US2015/053265 | Sep 2015 | US |
Child | 15764768 | US |